CN220136311U - Copper covered steel grounding material production on-line measuring device - Google Patents

Abstract

The utility model relates to the technical field of material measurement, and discloses an online measuring device for copper-clad steel grounding material production, which comprises a movable assembly and copper-clad steel, wherein the front surface of the top of the movable assembly is provided with a limiting assembly for cleaning sundries, the back surface of the top of the movable assembly is fixedly connected with a bearing ring, and the middle part of the top of the movable assembly is provided with a detecting device which is positioned on the same straight line with the bearing ring and the limiting assembly and is used for detecting the thickness of a copper layer on the surface of the copper-clad steel.

Description

Copper covered steel grounding material production on-line measuring device

Technical Field

The utility model relates to the technical field of material measurement, in particular to an online measuring device for copper-clad steel grounding material production.

Background

The copper-clad steel is a material with the surface of a steel core uniformly coated by copper, in order to ensure that the thickness of the copper layer on the surface of the produced copper-clad steel is consistent, the thickness of copper material on the outer layer of the copper-clad steel needs to be detected in real time, the copper material is attached to the surface of the steel core to form a copper-clad steel grounding material in the process of conveying the steel core in production, the existing measuring device mainly comprises two parts, namely a moving assembly and a detecting device, and in order to ensure that the detecting device can accurately measure the thickness of the copper layer at a fixed position of the copper-clad steel, the detecting device needs to move at the same speed as the copper-clad steel, and the moving direction is the same as the output direction of the copper-clad steel, so that the static state of the detecting device and the copper-clad steel material is achieved;

however, existing measuring devices still have the following disadvantages:

firstly, the copper-clad steel grounding material is cylindrical, the existing device can only realize thickness measurement of the copper-clad steel material at a straight line position in a single plane, and the thickness of each copper layer around the cylindrical copper-clad steel grounding material is difficult to accurately measure, so that the measurement result is inaccurate, and the data reference value is required to be improved;

secondly, the surface of the copper-clad steel grounding material is difficult to be attached with impurities during production, if impurities exist between the contact positions of the probe of the detection device and the material, the measurement result can be influenced, and the output end of the copper-clad steel grounding material naturally sags due to the overlarge length, so that the relative position of the material and the detection device is changed, and then the detection is influenced.

Disclosure of Invention

In order to overcome the defects in the prior art, the utility model provides an online measuring device for the production of copper-clad steel grounding materials, which solves the problems in the prior art.

The utility model provides the following technical scheme: the utility model provides a copper covered steel grounding material production on-line measuring device, includes movable assembly and copper covered steel, the spacing subassembly that is used for clearing up debris is installed to the front at movable assembly top, the back fixedly connected with carrier ring at movable assembly top, the mid-mounting at movable assembly top has and is located the detection device that is used for detecting copper covered steel surface copper layer thickness on same straight line with carrier ring and spacing subassembly, copper covered steel runs through carrier ring, spacing subassembly and detection device's inside;

the utility model provides a thickness gauge, including the protection board, two equal fixedly connected with movable block between the left and right sides outer edge of protection board, two equal fixedly connected with dead lever of upper and lower surface of movable block, two in top and below equal fixedly connected with connecting rod between the one end that the movable block was kept away from to the dead lever, two equal fixedly connected with motor in middle part at the connecting rod back, two equal fixedly connected with gear of output of motor, two the gear is located coplanar and opposite side meshing has the thickness gauge, the equal fixedly connected with guide rail in positive and negative two sides of thickness gauge, two equal swing joint of opposite side of guide rail has a plurality of to be the ball that the annular was arranged, two equal fixedly connected with splint of inside of protection board, two equal fixedly connected with guide rail in opposite side of splint, the inside swing joint of thickness gauge has two relative telescopic links, two the test probe is all installed to the opposite end of telescopic link, the thickness gauge begins to rotate when the hydraulic telescoping rod pushes away, pushes away thickness gauge after the end and half rotates.

Further, the movable assembly comprises a base, the equal fixedly connected with sleeve pipe in four of base upper surface the equal swing joint in sheathed tube inside has the lifter, the lifter passes through bolt and sleeve pipe connection, the equal fixedly connected with gag lever post of opposite side at base homonymy lifter top, openly two the hydraulic telescoping rod that is located the gag lever post inside is all installed to the dorsal part at lifter top, two the equal fixedly connected with fixed plate in top and bottom of gag lever post, two the middle part fixedly connected with siphunculus of fixed plate, the inside rear end fixedly connected with spacing ring of siphunculus, the brush that is located spacing ring the place ahead is fixedly connected with all around to the inner wall of siphunculus, the movable end fixedly connected with movable block of hydraulic telescoping rod, the brush is brushed its surperficial debris when copper covers steel to the siphunculus internal transport.

Further, the rotation speed and the rotation direction of the two gears are the same, the thickness gauge rotates at a constant speed when the two gears rotate, and annular grooves are formed in one side, attached to the balls, of the four guide rails.

Further, the telescopic links can be controlled by the controller and stretch out and draw back under the action of external force, the two clamping plates clamp the thickness gauge at the middle part through the guide rail and the ball, and after the hydraulic telescopic links stretch to the maximum position, the two telescopic links shrink and then the hydraulic telescopic links shrink to enable the detection device to reset.

Further, when the thickness gauge rotates, the balls clamped inside the two guide rails rotate in annular grooves of the guide rails, the two detection probes are positioned on the same straight line and respectively attached to two sides of the copper-clad steel, the surface of the copper-clad steel is uneven, and the detection probes which rotate around the copper-clad steel are always attached to the copper-clad steel through the elastic action of the telescopic rod.

Further, the strip-shaped holes are formed in the left side and the right side of the sleeve, the round holes are formed in the bottom of the lifting tube, the lifting tube is fixed inside the sleeve through bolts, the positions of the lifting tube and the lifting tube can be adjusted through the bolts, the measuring height of the detecting device can be adjusted, the diameter of the inner wall of the limiting ring and the diameter of the inner wall of the bearing ring are identical and equal to the diameter of the outer wall of the copper-clad steel, the positions of the copper-clad steel penetrating through the limiting ring and the bearing ring are limited, the measuring result is prevented from being influenced by the bending of the copper-clad steel, and the edges of the inner walls of the limiting ring and the bearing ring are smooth.

The utility model has the technical effects and advantages that:

according to the utility model, the detection device is arranged, when the copper-clad steel is conveyed outwards, the hydraulic telescopic rod pushes the movable block at the same speed as the copper-clad steel, the movable block moves in the same direction and at the same speed as the copper-clad steel, so that the detection position of the thickness gauge is always positioned on one section of the copper-clad steel, at the moment, the two gears rotate at the same speed and in the same rotation direction, the thickness gauge rotates to enable the two detection probes to rotate around the copper-clad steel, the thickness of a copper layer around the copper-clad steel is measured, the measurement result is more accurate, and the measured data has higher reference value.

According to the utility model, the bearing ring and the limiting assembly are respectively arranged at two sides of the detection device, the copper-clad steel is limited by the bearing ring and the limiting assembly to enable the copper-clad steel to be in a straight state in one section of the detection device, so that the influence of bending of the copper-clad steel under the action of gravity on the detection effect is avoided, and the brush can remove impurities on the surface of the copper-clad steel before the copper-clad steel is detected, so that the accuracy of detection data is improved.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic cross-sectional view of a limiting device according to the present utility model;

FIG. 3 is a schematic diagram of a detecting device according to the present utility model;

FIG. 4 is an exploded view of the structure of the detecting device of the present utility model.

The reference numerals are: 1. a movable assembly; 101. a base; 102. a sleeve; 103. a lifting tube; 104. a hydraulic telescopic rod; 105. a limit rod; 2. a carrier ring; 3. a limit component; 301. a fixing plate; 302. a through pipe; 303. a limiting ring; 304. a brush; 4. a detection device; 401. a protection plate; 402. a movable block; 403. a fixed rod; 404. a connecting rod; 405. a gear; 406. a motor; 407. a detection probe; 408. a telescopic rod; 409. a guide rail; 410. a clamping plate; 411. a ball; 412. a thickness gauge; 5. copper-clad steel.

Detailed Description

The embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the present utility model, and the configurations of the structures described in the following embodiments are merely examples, and the in-line measuring apparatus for copper-clad steel ground-contact material production according to the present utility model is not limited to the structures described in the following embodiments, and all other embodiments obtained by a person having ordinary skill in the art without making any inventive effort are within the scope of the present utility model.

Referring to fig. 1-4, the utility model provides an online measuring device for copper-clad steel grounding material production, which comprises a movable assembly 1 and copper-clad steel 5, wherein a limiting assembly 3 for cleaning sundries is arranged on the front surface of the top of the movable assembly 1, a bearing ring 2 is fixedly connected to the back surface of the top of the movable assembly 1, a detecting device 4 which is positioned on the same straight line with the bearing ring 2 and the limiting assembly 3 and is used for detecting the thickness of a copper layer on the surface of the copper-clad steel 5 is arranged in the middle of the top of the movable assembly 1, and the copper-clad steel 5 penetrates through the bearing ring 2, the limiting assembly 3 and the inside of the detecting device 4;

the detection device 4 comprises two protection plates 401, movable blocks 402 are fixedly connected between the outer edges of the left side and the right side of the two protection plates 401, fixing rods 403 are fixedly connected to the upper surface and the lower surface of the two movable blocks 402, connecting rods 404 are fixedly connected between one ends, far away from the movable blocks 402, of the upper two fixing rods 403 and the lower fixing rods 403, motors 406 are fixedly connected to the middle parts of the back surfaces of the two connecting rods 404, gears 405 are fixedly connected to output ends of the two motors 406, the two gears 405 are located on the same plane and meshed with thickness gauges 412, the front surface and the back surface of the thickness gauges 412 are fixedly connected with guide rails 409, the opposite sides of the two guide rails 409 are movably connected with a plurality of balls 411 which are in annular arrangement, clamping plates 410 are fixedly connected to the inner parts of the two protection plates 401, detection probes 407 are fixedly connected to the opposite sides of the two clamping plates 410, detection probes 407 are mounted to the opposite ends of the two telescopic rods 408, the thickness gauges 412 start rotating when the two gears 405 are pushed by the hydraulic telescopic rods 104, the thickness gauges 412 start rotating, the thickness gauges 412 end rotating, and the copper semi-circle positions of the copper layers are fixed at the positions of the copper layers to be measured.

Preferably, the movable assembly 1 comprises a base 101, the four corners of the upper surface of the base 101 are fixedly connected with sleeves 102, the inside of each sleeve 102 is movably connected with a lifting tube 103, the lifting tubes 103 are connected with the sleeves 102 through bolts, the opposite sides of the tops of the lifting tubes 103 on the same side of the base 101 are fixedly connected with limiting rods 105, the back sides of the tops of the two lifting tubes 103 on the front side are respectively provided with a hydraulic telescopic rod 104 positioned inside the limiting rods 105, the tops and the bottoms of the two limiting rods 105 are fixedly connected with a fixing plate 301, the middle parts of the two fixing plates 301 are fixedly connected with a through tube 302, the back ends of the inside of the through tube 302 are fixedly connected with limiting rings 303, the periphery of the inner wall of the through tube 302 is fixedly connected with brushes 304 positioned in front of the limiting rings 303, the movable ends of the hydraulic telescopic rods 104 are fixedly connected with movable blocks 402, and the brushes 304 brush sundries on the surface of the copper coated steel 5 to the inside the through tube 302 when conveying the copper coated steel 5, and the detecting probe 407 are prevented from being influenced by the connection positions of the sundries.

Preferably, the rotation speed and the rotation direction of the two gears 405 are the same, the thickness gauge 412 rotates at a constant speed when the two gears 405 rotate, the annular grooves are formed in one side, attached to the balls 411, of the four guide rails 409, and the balls 411 are clamped by the two guide rails 409 on the same side of the thickness gauge 412 so as not to fall.

Preferably, the telescopic rods 408 can be controlled by the controller and can be stretched by external force, the two clamping plates 410 clamp the thickness gauge 412 in the middle through the guide rail 409 and the balls 411, after the hydraulic telescopic rods 104 are stretched to the maximum position, the two telescopic rods 408 are contracted, then the hydraulic telescopic rods 104 are contracted, so that the detection device 4 is reset, and the friction loss of the detection probe 407 is reduced.

Preferably, when the thickness gauge 412 rotates, the balls 411 clamped in the two guide rails 409 rotate in the annular grooves of the guide rails 409, the two detection probes 407 are positioned on the same straight line and respectively attached to two sides of the copper-clad steel 5, and the detection probes 407 rotating around the copper-clad steel 5 are always attached to the copper-clad steel 5 through the elastic action of the telescopic rod 408 when the surface of the copper-clad steel 5 is uneven.

Preferably, the left and right sides of sleeve 102 has been seted up the bar hole, circular hole has been seted up to the bottom of lifter 103, lifter 103 passes through the bolt fastening inside sleeve 102 to can pass through the two position of bolt adjustment and then adjust the measurement height of detection device 4, the spacing ring 303 is the same and equal to the outer wall diameter of copper cladding steel 5 with the inner wall diameter of carrier ring 2, restrict the position of copper cladding steel 5 that runs through wherein, avoid copper cladding steel 5 crooked influence measuring result, the rounding is all done to the inner wall edge of spacing ring 303 and carrier ring 2, avoid rubbing copper cladding steel 5 surface copper layer.

The working principle of the utility model is as follows:

s1, copper-clad steel 5 is conveyed outwards from production equipment during measurement, a movable block 402 is pushed by a hydraulic telescopic rod 104 at the same speed as the copper-clad steel 5, the movable block 402 and the copper-clad steel 5 move in the same direction and at the same speed to enable the detection position of a thickness gauge 412 to be always positioned on one section of the copper-clad steel 5, at the moment, two gears 405 rotate at the same speed and in the same rotation direction, the thickness gauge 412 rotates to enable two detection probes 407 to rotate around the copper-clad steel 5, the thickness of copper layers around the copper-clad steel 5 is measured, the movable block 402 starts to rotate by the thickness gauge 412 when the hydraulic telescopic rod 104 is pushed, the thickness gauge 412 rotates for half a circle after pushing is finished, copper layers around the fixed position on the copper-clad steel 5 are measured, the hydraulic telescopic rod 104 is contracted to enable the detection device 4 to reset after being extended to the maximum position, friction loss of the detection probes 407 is reduced, the detection probes rotating around the copper-clad steel 5 are always attached to the copper-clad steel 5 through elastic action of the telescopic rod 408, and measured data have higher reference value;

s2, the lifting tube 103 is fixed inside the sleeve 102 through bolts, the positions of the lifting tube 103 and the copper-clad steel 5 can be adjusted through the bolts, then the measuring height of the detecting device 4 is adjusted according to the output height of the copper-clad steel 5, the bearing ring 2 and the limiting component 3 are respectively located on two sides of the detecting device 4, the edges of the inner walls of the bearing ring 2 and the limiting ring 303 are both smooth, copper layers on the surfaces of the copper-clad steel 5 are prevented from being scratched, the copper-clad steel 5 is limited by the bearing ring 2 and the limiting ring 303 to enable one section of the copper-clad steel 5 in the detecting device 4 to be in a straight state, the detecting device 4 does not bear the weight of the copper-clad steel 5, the copper-clad steel 5 cannot bend under the action of gravity to affect the detecting effect, and the hairbrush 304 brushes impurities on the surfaces of the copper-clad steel 5 when the copper-clad steel 5 is conveyed into the through tube 302, and the impurities are prevented from adhering to the joints of the copper-clad steel 5 and the detecting probes 407 to affect the detecting results.

The last points to be described are: first, in the description of the present utility model, it should be noted that, unless otherwise specified and defined, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be mechanical or electrical, or may be a direct connection between two elements, and "upper," "lower," "left," "right," etc. are merely used to indicate relative positional relationships, which may be changed when the absolute position of the object being described is changed;

secondly: in the drawings of the disclosed embodiments, only the structures related to the embodiments of the present disclosure are referred to, and other structures can refer to the common design, so that the same embodiment and different embodiments of the present disclosure can be combined with each other under the condition of no conflict;

finally: the foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and principles of the utility model are intended to be included within the scope of the utility model.

Claims (6)

1. The utility model provides a copper covered steel earthing material production on-line measuring device, includes movable assembly (1) and copper covered steel (5), its characterized in that: the front of the top of the movable assembly (1) is provided with a limiting assembly (3) for cleaning sundries, the back of the top of the movable assembly (1) is fixedly connected with a bearing ring (2), the middle part of the top of the movable assembly (1) is provided with a detection device (4) which is positioned on the same straight line with the bearing ring (2) and the limiting assembly (3) and is used for detecting the thickness of a copper layer on the surface of the copper-clad steel (5), and the copper-clad steel (5) penetrates through the bearing ring (2), the limiting assembly (3) and the inside of the detection device (4);

the detection device (4) comprises two protection plates (401), two movable blocks (402) are fixedly connected between the outer edges of the left side and the right side of each protection plate (401), two upper surfaces and lower surfaces of each movable block (402) are fixedly connected with fixing rods (403), two upper surfaces and two lower surfaces are fixedly connected with a connecting rod (404) between one ends of each fixing rod (403) far away from each movable block (402), two middle parts of the back surfaces of the connecting rods (404) are fixedly connected with motors (406), two output ends of the motors (406) are fixedly connected with gears (405), two gears (405) are located on the same plane and meshed with thickness gauges (412), front and back surfaces of each thickness gauge (412) are fixedly connected with guide rails (409), opposite sides of each guide rail (409) are fixedly connected with a plurality of balls (411) which are annularly distributed, two inside parts of each protection plate (401) are fixedly connected with connecting rods (410), opposite sides of each clamping plate (410) are fixedly connected with corresponding guide rails (409), and two probe ends (408) are connected with corresponding telescopic rods (408).

2. The online measurement device for producing copper-clad steel grounding materials according to claim 1, wherein: the movable assembly (1) comprises a base (101), four equal fixedly connected with sleeve (102) in four corners of base (101) upper surface, four equal swing joint in inside of sleeve (102) have riser (103), riser (103) are connected with sleeve (102) through the bolt, equal fixedly connected with gag lever post (105) on opposite side at base (101) homonymy riser (103) top, openly two hydraulic telescoping rod (104) that are located gag lever post (105) inside are all installed to the rear side at riser (103) top, two equal fixedly connected with fixed plate (301) in top and the bottom of gag lever post (105), two middle part fixedly connected with siphunculus (302) of fixed plate (301), inside rear end fixedly connected with spacing ring (303) of siphunculus (302), the inner wall fixedly connected with all around is located brush (304) of spacing ring (303), the expansion end fixedly connected with movable block (402) of hydraulic telescoping rod (104).

3. The online measurement device for producing copper-clad steel grounding materials according to claim 1, wherein: the rotation speed and the rotation direction of the two gears (405) are the same, and annular grooves are formed in one side, attached to the balls (411), of the four guide rails (409).

4. The online measurement device for producing copper-clad steel grounding materials according to claim 1, wherein: the telescopic rod (408) can be controlled by the controller and can be telescopic under the action of external force, and the two clamping plates (410) clamp the thickness gauge (412) in the middle through the guide rail (409) and the balls (411).

5. The online measurement device for producing copper-clad steel grounding materials according to claim 1, wherein: when the thickness gauge (412) rotates, the balls (411) clamped in the two guide rails (409) rotate in annular grooves of the guide rails (409), and the two detection probes (407) are positioned on the same straight line and respectively attached to two sides of the copper-clad steel (5).

6. The online measurement device for copper-clad steel grounding material production according to claim 2, wherein: the left and right sides of sleeve pipe (102) has seted up the bar hole, circular hole has been seted up to the bottom of lifter (103), lifter (103) pass through the bolt fastening inside sleeve pipe (102), the inner wall diameter of spacing ring (303) and carrier ring (2) is the same and equal to the outer wall diameter of copper cladding steel (5), and the rounding is all done to the inner wall edge of spacing ring (303) and carrier ring (2).