CN220131768U - Multiple steering structure suitable for pile winding crane - Google Patents
Multiple steering structure suitable for pile winding crane Download PDFInfo
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- CN220131768U CN220131768U CN202223344717.7U CN202223344717U CN220131768U CN 220131768 U CN220131768 U CN 220131768U CN 202223344717 U CN202223344717 U CN 202223344717U CN 220131768 U CN220131768 U CN 220131768U
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Abstract
本实用新型公开了一种适用于绕桩吊的多次转向结构,涉及绕桩吊技术领域,其技术方案是:包括底座,所述底座顶部转动连接转台,所述转台顶部固定安装卷筒组件,所述卷筒组件右侧固定安装滑轮架,所述滑轮架左侧外壁转动连接滑轮一,所述滑轮一上方转动连接滑轮二,所述滑轮二上方转动连接滑轮三,本实用新型通过设置滑轮一、滑轮二、滑轮三、滑轮四配合对钢丝绳多次转向,具有方便对钢丝绳调节方向,从而使得钢丝绳能够避免与滑轮架之间发生运动干涉,优化了钢丝绳的位置,从而避免在吊装过程中导致钢丝绳与滑轮架之间发生交叉影响吊装作业,提高了设备使用的实用性和稳定性。
The utility model discloses a multiple steering structure suitable for pile winding cranes, and relates to the technical field of pile winding cranes. The technical solution is: including a base, the top of the base is rotatably connected to a turntable, and the top of the turntable is fixedly installed with a reel assembly. , the pulley frame is fixedly installed on the right side of the drum assembly, the outer wall on the left side of the pulley frame is rotatably connected to the pulley one, the top of the pulley one is rotatably connected to the pulley two, the top of the pulley two is rotatably connected to the pulley three, the utility model is configured by Pulley one, pulley two, pulley three, and pulley four cooperate with each other to turn the wire rope multiple times, making it easy to adjust the direction of the wire rope, thereby enabling the wire rope to avoid motion interference with the pulley frame, optimizing the position of the wire rope, and thus avoiding the need for movement during the hoisting process. In this way, the cross between the wire rope and the pulley frame affects the hoisting operation, which improves the practicality and stability of the equipment.
Description
技术领域Technical field
本实用新型涉及绕桩吊技术领域,具体涉及一种适用于绕桩吊的多次转向结构。The utility model relates to the technical field of pile winding cranes, and in particular to a multiple steering structure suitable for pile winding cranes.
背景技术Background technique
绕桩吊在建筑工作使用非常广泛,通过设置钢丝绳与滑轮组之间配合,从而通过收卷和放卷卷筒控制钢丝绳末端进行升降,从而控制钢丝绳进行吊装作业,随着风电安装平台的滑轮架直径和绕桩式起重机额定起重量相互影响、不断加大,为了避免与滑轮架结构干涉,由于钢丝绳的偏角限制,钢丝绳的缠绕布置往往都要转向布置。Piling cranes are widely used in construction work. By setting up the cooperation between the wire rope and the pulley block, the end of the wire rope is controlled to rise and fall through the winding and unwinding drum, thereby controlling the wire rope for hoisting operations. With the diameter of the pulley frame of the wind power installation platform The rated lifting capacity of the pile-wound crane interacts with each other and continues to increase. In order to avoid interference with the pulley frame structure, due to the limitation of the deflection angle of the wire rope, the winding arrangement of the wire rope often needs to be turned.
现有技术存在以下不足:目前已有的缠绕布置面临以下问题,改变绞车布置,增加绞车布置平台空间,增加整机重量,上下多道滑轮布置,包角很小,缠绕效率很低,降低了钢丝绳的使用寿命,需要对绕桩吊钢丝绳的多次转向结构进行改进,避免钢丝绳与滑轮架之间发生干涉。The existing technology has the following shortcomings: the existing winding arrangement faces the following problems: changing the winch arrangement, increasing the winch arrangement platform space, increasing the weight of the whole machine, multiple pulleys arranged up and down, the wrapping angle is very small, and the winding efficiency is very low, which reduces the To extend the service life of the wire rope, it is necessary to improve the multiple steering structure of the wire rope around the pile to avoid interference between the wire rope and the pulley frame.
因此,发明一种适用于绕桩吊的多次转向结构很有必要。Therefore, it is necessary to invent a multiple steering structure suitable for pile-circling cranes.
实用新型内容Utility model content
为此,本实用新型提供一种适用于绕桩吊的多次转向结构,通过设置滑轮一、滑轮二、滑轮三、滑轮四配合对钢丝绳多次转向,具有方便对钢丝绳调节方向,从而使得钢丝绳能够避免与滑轮架之间发生运动干涉,优化了钢丝绳的位置,从而避免在吊装过程中导致钢丝绳与滑轮架之间发生交叉影响吊装作业,提高了设备使用的实用性和稳定性,以解决背景技术中的问题。To this end, the utility model provides a multiple steering structure suitable for pile-winding cranes. By setting pulleys one, two, three, and four to cooperate with each other, the steel wire rope can be steered multiple times, making it easy to adjust the direction of the wire rope, thereby making the wire rope It can avoid motion interference with the pulley frame and optimize the position of the wire rope, thereby avoiding cross-effects between the wire rope and the pulley frame during the hoisting process, improving the practicality and stability of the equipment to solve the background problem Problems in technology.
为了实现上述目的,本实用新型提供如下技术方案:一种适用于绕桩吊的In order to achieve the above purpose, the present utility model provides the following technical solution: a pile-winding crane suitable for
多次转向新型绕绳方法,包括底座,所述底座顶部转动连接转台,所述转台顶部固定安装卷筒组件,所述卷筒组件右侧固定安装滑轮架,所述滑轮架左侧外壁转动连接滑轮一,所述滑轮一内侧设有滑轮二,所述滑轮二转动连接在滑轮架外壁上,所述转台顶部固定安装臂架,所述臂架左侧外壁转动连接滑轮三,所述臂架左侧顶部和右侧顶部均转动连接滑轮四,所述卷筒组件外壁绕卷有钢丝绳,所述滑轮一、滑轮二、滑轮三、滑轮四配合对钢丝绳多次转向绕过桩腿。Multiple turns to a new rope winding method, including a base, the top of the base is rotatably connected to a turntable, the top of the turntable is fixedly installed with a drum assembly, the right side of the drum assembly is fixedly installed with a pulley frame, and the left outer wall of the pulley frame is rotatably connected Pulley one, pulley two is provided on the inside of pulley one, and pulley two is rotatably connected to the outer wall of the pulley frame. An arm is fixedly installed on the top of the turntable, and the left outer wall of the arm is rotatably connected to pulley three. The arm The left top and the right top are both rotatably connected to pulley four. A steel wire rope is wound on the outer wall of the drum assembly. The first pulley, the second pulley, the third pulley, and the fourth pulley cooperate to steer the steel rope multiple times around the pile legs.
优选的,所述底座内壁开设有空腔,所述空腔内壁固定安装电机,所述电机输出轴外壁与底座内壁之间通过轴承转动连接。Preferably, the inner wall of the base is provided with a cavity, and a motor is fixedly installed on the inner wall of the cavity. The outer wall of the motor output shaft and the inner wall of the base are rotationally connected through a bearing.
优选的,所述电机输出轴顶部与转台底部固定连接,所述电机用于驱动转台旋转调节方向。Preferably, the top of the motor output shaft is fixedly connected to the bottom of the turntable, and the motor is used to drive the turntable to rotate and adjust the direction.
优选的,所述卷筒组件包括支撑架,所述支撑架固定安装在转台顶部,所述支撑架顶部固定安装侧板,所述侧板前后对称设置。Preferably, the drum assembly includes a support frame, the support frame is fixedly installed on the top of the turntable, the side plates are fixedly installed on the top of the support frame, and the side plates are arranged symmetrically in front and back.
优选的,两个所述侧板之间通过轴承转动连接卷筒,所述钢丝绳绕卷在卷筒外壁上,所述侧板右端外壁上固定安装步进电机,所述步进电机用于驱动卷筒进行正、反向翻转。Preferably, the two side plates are connected to the drum through bearing rotation, and the steel wire rope is wound on the outer wall of the drum. A stepper motor is fixedly installed on the outer wall of the right end of the side plate, and the stepper motor is used to drive. The drum can be flipped forward and reverse.
优选的,所述钢丝绳由卷筒引出穿入到滑轮一内壁,所述钢丝绳由滑轮一右侧进入,所述钢丝绳穿过滑轮一左端和右端夹角为92°。Preferably, the steel wire rope is led out from the drum and penetrates into the inner wall of the pulley. The steel wire rope enters from the right side of the pulley. The angle between the left end and the right end of the pulley when the steel wire passes through is 92°.
优选的,所述滑轮二引出的钢丝绳延伸至滑轮二外壁,钢丝绳穿过滑轮二的左端和右端夹角为92°。Preferably, the steel wire rope drawn out of the second pulley extends to the outer wall of the second pulley, and the angle between the left and right ends of the steel wire passing through the second pulley is 92°.
优选的,所述钢丝绳穿过滑轮三,所述滑轮三外壁两端的钢丝绳夹角为144°。Preferably, the steel wire rope passes through pulley three, and the angle between the two ends of the outer wall of pulley three is 144°.
本实用新型的有益效果是:The beneficial effects of this utility model are:
1.通过设置滑轮一、滑轮二、滑轮三、滑轮四配合对钢丝绳多次转向,具1. By setting pulley one, pulley two, pulley three and pulley four, the steel wire rope can be steered multiple times.
有方便对钢丝绳调节方向,从而使得钢丝绳能够避免与滑轮架之间发生运动干涉,优化了钢丝绳的位置,从而避免在吊装过程中导致钢丝绳与滑轮架之间发生交叉影响吊装作业,提高了设备使用的实用性和稳定性;It is convenient to adjust the direction of the steel wire rope, so that the steel wire rope can avoid motion interference with the pulley frame, and the position of the steel wire rope is optimized, thereby avoiding the cross-effect between the steel wire rope and the pulley frame during the hoisting process, which affects the hoisting operation and improves the use of the equipment. practicality and stability;
2.通过驱动步进电机带动卷筒进行正、反向翻转,从而方便通过卷筒转动进行收卷和放卷,从而控制钢丝绳末端的高度,通过钢丝绳完成吊装。2. Drive the stepper motor to drive the drum to flip forward and reverse, so as to facilitate the winding and unwinding through the rotation of the drum, thereby controlling the height of the end of the wire rope, and completing the hoisting through the wire rope.
附图说明Description of drawings
图1为本实用新型提供的钢丝绳走向示意图;Figure 1 is a schematic diagram of the direction of the steel wire rope provided by the utility model;
图2为本实用新型提供的侧视结构示意图;Figure 2 is a schematic side view of the structure provided by the utility model;
图3为本实用新型提供的后视结构示意图;Figure 3 is a schematic rear view structural diagram provided by the utility model;
图4为本实用新型提供的卷筒组件结构示意图。Figure 4 is a schematic structural diagram of the reel assembly provided by the utility model.
图中:底座100、卷筒组件200、支撑架210、侧板220、卷筒230、钢丝绳231、步进电机240、滑轮架300、滑轮一310、滑轮二320、滑轮三330、滑轮四340、臂架350。In the picture: base 100, drum assembly 200, support frame 210, side plate 220, drum 230, wire rope 231, stepper motor 240, pulley frame 300, pulley one 310, pulley two 320, pulley three 330, pulley four 340 , Boom 350.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。Preferred embodiments of the present utility model will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the utility model, and are not intended to limit the utility model.
参照附图1-4,本实用新型提供的一种适用于绕桩吊的多次转向新型绕绳方法,为了实现上述目的,本实用新型提供如下技术方案:一种适用于绕桩吊的多次转向新型绕绳方法,包括底座100,底座100顶部转动连接转台(图中未标注),转台顶部固定安装卷筒组件200,卷筒组件200右侧固定安装滑轮架300,滑轮架300左侧外壁转动连接滑轮一310,滑轮一310内侧设有滑轮二320,滑轮二320转动连接在滑轮架300外壁上,转台顶部固定安装臂架350,臂架350左侧外壁转动连接滑轮三330,臂架350左侧顶部和右侧顶部均转动连接滑轮四340,卷筒组件200外壁绕卷有钢丝绳231,滑轮一310、滑轮二320、滑轮三330、滑轮四340配合对钢丝绳231多次转向绕过桩腿,具体的,通过设置底座100具有安装电机的作用,从而方便通过电机驱动转台旋转,对滑轮架300进行调节方向的作用,从而方便使得绕桩吊能够通过调节方向,旋转调节吊装的角度,方便提高吊装的灵活性,通过设置卷筒组件200具有方便收卷和放卷钢丝绳231的作用,从而方便提高吊装效率,滑轮架300具有安装滑轮一310、滑轮二320、滑轮三330、滑轮四340的作用,从而方便通过滑轮一310、滑轮二320、滑轮三330、滑轮四340、臂架350布置钢丝绳231,从而通过钢丝绳231进行吊装作业,通过设置滑轮一310、滑轮二320、滑轮三330、滑轮四340配合对钢丝绳231多次转向,具有方便对钢丝绳231调节方向,从而使得钢丝绳231能够避免与滑轮架300之间发生运动干涉,优化了钢丝绳231的位置,从而避免在吊装过程中导致钢丝绳231与桩腿之间发生交叉影响吊装作业,提高了设备使用的实用性和稳定性。Referring to the accompanying drawings 1-4, the utility model provides a new multi-turn rope winding method suitable for pile winding cranes. In order to achieve the above purpose, the utility model provides the following technical solution: a multi-turn rope winding method suitable for pile winding cranes. The second turn to a new rope winding method includes a base 100, the top of the base 100 is rotatably connected to a turntable (not marked in the figure), a drum assembly 200 is fixedly installed on the top of the turntable, a pulley frame 300 is fixedly installed on the right side of the drum assembly 200, and a pulley frame 300 is fixedly installed on the left side of the pulley frame 300 The outer wall is rotatably connected to pulley one 310. There is pulley two 320 on the inside of pulley one 310. Pulley two 320 is rotatably connected to the outer wall of pulley frame 300. An arm 350 is fixedly installed on the top of the turntable. The left outer wall of arm 350 is rotatably connected to pulley three 330. The arm Pulley four 340 is connected to the left top and right top of frame 350 for rotation. A steel wire rope 231 is wound on the outer wall of drum assembly 200. Pulley one 310, pulley two 320, pulley three 330 and pulley four 340 cooperate to turn the wire rope 231 around multiple times. Specifically, the base 100 has the function of installing a motor, so that the motor can drive the turntable to rotate and adjust the direction of the pulley frame 300, so that the pile-winding crane can rotate and adjust the hoisting by adjusting the direction. Angle, it is convenient to improve the flexibility of hoisting. By setting the drum assembly 200, it has the function of conveniently winding and unwinding the wire rope 231, thereby conveniently improving the hoisting efficiency. The pulley frame 300 has the installation pulley one 310, the second pulley 320, the third pulley 330, The function of pulley four 340 makes it convenient to arrange the wire rope 231 through pulley one 310, pulley two 320, pulley three 330, pulley four 340, and boom 350, so as to carry out hoisting operations through the wire rope 231. By setting pulley one 310, pulley two 320, The third pulley 330 and the fourth pulley 340 cooperate with the multiple turns of the steel wire rope 231 to facilitate the adjustment of the direction of the steel wire rope 231, thereby enabling the steel wire rope 231 to avoid motion interference with the pulley frame 300, optimizing the position of the steel wire rope 231, thereby avoiding the need for hoisting. During the process, the wire rope 231 and the pile legs cross to affect the hoisting operation, which improves the practicality and stability of the equipment.
底座100内壁开设有空腔(图中未标注),空腔内壁固定安装电机(图中未标注),电机输出轴外壁与底座100内壁之间通过轴承转动连接,电机输出轴顶部与转台底部固定连接,电机用于驱动转台旋转调节方向,具体的,空腔具有安装电机的作用。There is a cavity (not marked in the figure) on the inner wall of the base 100, and the motor (not marked in the figure) is fixedly installed on the inner wall of the cavity. The outer wall of the motor output shaft and the inner wall of the base 100 are rotationally connected through bearings, and the top of the motor output shaft and the bottom of the turntable are fixed. Connection, the motor is used to drive the turntable to rotate and adjust the direction. Specifically, the cavity has the function of installing the motor.
卷筒组件200包括支撑架210,支撑架210固定安装在转台顶部,支撑架210顶部固定安装侧板220,侧板220前后对称设置,两个侧板220之间通过轴承转动连接卷筒230,钢丝绳231绕卷在卷筒230外壁上,侧板220右端外壁上固定安装步进电机240,步进电机240用于驱动卷筒230进行正、反向翻转,具体的,支撑架210具有安装侧板220的作用,从而方便通过侧板220转动连接卷筒230,通过驱动步进电机240带动卷筒230进行正、反向翻转,从而方便通过卷筒230转动进行收卷和放卷,从而控制钢丝绳231末端的高度,通过钢丝绳231完成吊装,动步进电机240具有自锁功能,具有方便提高吊装的稳定性,方便在任意高度对钢丝绳231进行锁定,避免钢丝绳231发生松弛下坠。The reel assembly 200 includes a support frame 210. The support frame 210 is fixedly installed on the top of the turntable. The side plates 220 are fixedly installed on the top of the support frame 210. The side plates 220 are symmetrically arranged front and rear. The two side plates 220 are connected to the reel 230 through bearing rotation. The wire rope 231 is wound on the outer wall of the drum 230, and a stepper motor 240 is fixedly installed on the outer wall of the right end of the side plate 220. The stepper motor 240 is used to drive the drum 230 to flip forward and reverse. Specifically, the support frame 210 has an installation side. The function of the plate 220 is to facilitate the rotation of the side plate 220 to connect the drum 230, and drive the stepper motor 240 to drive the drum 230 to flip forward and reverse, so as to facilitate the winding and unwinding through the rotation of the drum 230, thereby controlling The height of the end of the wire rope 231 is hoisted through the wire rope 231. The stepper motor 240 has a self-locking function, which can easily improve the stability of the hoisting and lock the wire rope 231 at any height to prevent the wire rope 231 from slackening and falling.
钢丝绳231由卷筒230引出穿入到滑轮一310内壁,钢丝绳231由滑轮一310右侧进入,钢丝绳231穿过滑轮一310左端和右端夹角为92°,滑轮二320引出的钢丝绳231延伸至滑轮二320外壁,钢丝绳231穿过滑轮二320的左端和右端夹角为92°,钢丝绳231穿过滑轮三330,滑轮三330外壁两端的钢丝绳231夹角为144°,具体的,通过设置滑轮一310位于卷筒230上方垂直位置,滑轮一310具有方便使得钢丝绳231由卷筒230引出后与滑轮一310配合第一次转向为92°,偏绳角严格控制在1.5°以内,设置滑轮二320为水平放置结构,钢丝绳231由滑轮一310引出进入到滑轮二320的包角为92°,通过设置连续两次92°转向,使得钢丝绳231从滑轮二320引出的角度和卷筒230引出时的角度相同,滑轮三330位置设置为垂直放置结构,滑轮一310、滑轮二320、滑轮三330之间的最大距离在5m,空钩状态下,单绳拉力为7t,直径54mm的钢丝绳扰度小,钢丝绳与滑轮一310、滑轮二320、滑轮三330的接触面积小,随后使得钢丝绳231由滑轮三330引出进去到滑轮四340中引出的包角为144°,从而使得钢丝绳231由滑轮架300的左侧绕过顶部,避免滑轮架300与桩腿之间发生运动干涉,将钢丝绳231引入到臂架350顶部的两个滑轮四340引出,从而方便进行吊装作业。The wire rope 231 is led out from the drum 230 and penetrates into the inner wall of the pulley one 310. The wire rope 231 enters from the right side of the pulley one 310. The angle between the left and right ends of the wire rope 231 passing through the pulley one 310 is 92°. The wire rope 231 led out of the pulley two 320 extends to On the outer wall of pulley two 320, the angle between the left and right ends of pulley two 320 is 92°. The steel rope 231 passes through pulley three 330. The angle between the steel ropes 231 at both ends of the outer wall of pulley three 330 is 144°. Specifically, by setting the pulley One 310 is located in a vertical position above the drum 230. The pulley 310 is convenient so that the wire rope 231 is led out from the drum 230 and cooperates with the pulley 310 to make the first turn of 92°. The deflection angle is strictly controlled within 1.5°. Pulley 2 is set 320 is a horizontally placed structure. The angle of the steel wire rope 231 drawn from the pulley one 310 to the pulley two 320 is 92°. By setting two consecutive 92° turns, the angle of the steel wire rope 231 drawn from the pulley two 320 is the same as the angle when the drum 230 is drawn out. The angles are the same, the position of pulley three 330 is set to a vertical placement structure, the maximum distance between pulley one 310, pulley two 320, and pulley three 330 is 5m. In the empty hook state, the single rope tension is 7t, and the wire rope with a diameter of 54mm has interference Small, the contact area between the steel wire rope and pulley one 310, pulley two 320, and pulley three 330 is small, and then the wrapping angle of the steel wire rope 231 from pulley three 330 to pulley four 340 is 144°, so that the steel wire rope 231 is drawn from the pulley frame The left side of 300 goes around the top to avoid motion interference between the pulley frame 300 and the pile legs, and the wire rope 231 is introduced to the two pulleys 340 on the top of the boom 350 to facilitate the hoisting operation.
本实用新型的使用过程如下:本领域技术人员通过设置滑轮一310、滑轮二320、滑轮三330配合使用,合理布置,可以达到两次转向90°,有效避开了较大直径的滑轮架,滑轮的数量较少,也有效提高了缠绕效率,随后将钢丝绳231通过滑轮三330、滑轮四340引出到臂架350端部,通过步进电机240驱动卷筒230转动,从而通过卷筒230进行收放钢丝绳231,方便通过钢丝绳231进行吊装,通过驱动电机控制转台,控制滑轮架300进行旋转方向。The usage process of this utility model is as follows: Those skilled in the art can achieve two turns of 90° by setting up pulley one 310, pulley two 320, and pulley three 330 and using them rationally, thereby effectively avoiding the pulley frame with a larger diameter. The smaller number of pulleys also effectively improves the winding efficiency. Then the wire rope 231 is led out to the end of the boom 350 through the third pulley 330 and the fourth pulley 340, and the stepper motor 240 drives the drum 230 to rotate, so that the drum 230 The steel wire rope 231 is retracted and retracted to facilitate hoisting through the steel wire rope 231. The turntable is controlled by the drive motor and the rotation direction of the pulley frame 300 is controlled.
以上,仅是本实用新型的较佳实施例,任何熟悉本领域的技术人员均可能利用上述阐述的技术方案对本实用新型加以修改或将其修改为等同的技术方案。因此,依据本实用新型的技术方案所进行的任何简单修改或等同置换,尽属于本实用新型要求保护的范围。The above are only preferred embodiments of the present invention. Any person familiar with the art may use the technical solutions described above to modify the present utility model or modify it into equivalent technical solutions. Therefore, any simple modification or equivalent replacement based on the technical solution of the present utility model falls within the scope of protection claimed by the present utility model.
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Address after: 266000 Shandong Province Qingdao City Chengyang District Liuting Street Bashiwan Road No. 1 Patentee after: Qingdao Tianshi Marine Equipment Co., Ltd. Country or region after: China Address before: 266000 Shandong Province Qingdao City Chengyang District Liuting Street Bashiwan Road No. 1 Patentee before: QINGDAO TSC OFFSHORE OIL EQUIPMENT CO.,LTD. Country or region before: China |