CN220114984U - Filling and film sealing integrated machine - Google Patents
Filling and film sealing integrated machine Download PDFInfo
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- CN220114984U CN220114984U CN202321567535.8U CN202321567535U CN220114984U CN 220114984 U CN220114984 U CN 220114984U CN 202321567535 U CN202321567535 U CN 202321567535U CN 220114984 U CN220114984 U CN 220114984U
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- 238000011049 filling Methods 0.000 title claims abstract description 90
- 238000007789 sealing Methods 0.000 title claims abstract description 48
- 238000007599 discharging Methods 0.000 claims abstract description 32
- 238000001816 cooling Methods 0.000 claims abstract description 28
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000004806 packaging method and process Methods 0.000 abstract description 9
- 235000013351 cheese Nutrition 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 235000013305 food Nutrition 0.000 abstract description 4
- 239000012528 membrane Substances 0.000 description 13
- 239000007788 liquid Substances 0.000 description 9
- 238000003756 stirring Methods 0.000 description 6
- 238000004887 air purification Methods 0.000 description 5
- 108091006146 Channels Proteins 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 108090000862 Ion Channels Proteins 0.000 description 2
- 102000004310 Ion Channels Human genes 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 230000002542 deteriorative effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
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Abstract
The utility model discloses a filling and film sealing integrated machine which comprises a conveying device, wherein a cup falling device, a filling device, a film placing device, a film sealing device and a cup discharging device are sequentially arranged above the conveying device along the conveying direction, a heating device is arranged below the filling device, and a cooling device is arranged below the film sealing device. The advantages are that: the utility model is not only suitable for cheese production, but also can be used in other food production processes needing filling and packaging, and can realize automatic cup falling, filling, film placing, film sealing and cup discharging, manual intervention is not needed in the whole process, and only the filling cup and the film body are needed to be supplemented to the cup falling device and the film placing device in time, so that the labor can be greatly saved. In addition, each working section in the utility model can keep the same operation progress without stopping and waiting, thereby improving the production efficiency and the yield and having stronger practicability.
Description
Technical field:
the utility model relates to the field of food packaging, in particular to a filling and film sealing integrated machine.
The background technology is as follows:
at present, when cheese is produced, as no advanced integrated machine capable of realizing full-automatic control exists, cheese is often required to be produced independently, and after the produced cheese is manually filled in a packaging cup, the packaging cup is sealed by a packaging machine on the market. The whole production process involves a plurality of independent working sections, continuous production line operation cannot be realized, and each working section cannot keep the same operation progress, so that some working sections need to be stopped and waited, and the whole processing efficiency and the whole yield are affected; and each working section needs to be connected by manpower, so that the labor cost is increased, and moreover, the qualification rate of products is reduced because of manual errors, such as neglected loading of packaging cups, are unavoidable.
The utility model comprises the following steps:
in order to solve the above problems, the present utility model aims to provide a filling and film sealing integrated machine.
The utility model is implemented by the following technical scheme:
the filling and film sealing integrated machine comprises a conveying device, wherein a cup falling device, a filling device, a film placing device, a film sealing device and a cup discharging device are sequentially arranged above the conveying device along the conveying direction, a heating device is arranged below the filling device, and a cooling device is arranged below the film sealing device;
the hole site of the cup falling device, the filling nozzle of the filling device, the film outlet and the vacuum suction nozzle of the film releasing device, the thermal head of the film sealing device, the vacuum suction cup of the cup discharging device, the hot air outlet unit of the heating device and the cold air outlet unit of the cooling device are corresponding to the number and the positions of the cup mold frames on one cup mold frame of the conveying device; the shape and the size of the hot seal head, the hot air outlet unit and the cold air outlet unit are matched with those of the cup mold frame.
Further, the conveying device comprises a chain conveyor, a plurality of cup die frames are arranged on the chain conveyor, the length direction of each cup die frame is perpendicular to the running direction of the chain conveyor, and two ends of each cup die frame are respectively fixed on chains on two sides of the chain conveyor; the cup mold frame is provided with a plurality of cup mold frames matched with the shape and the size of the filling cup.
Further, the filling device comprises a closed charging barrel, a charging opening is formed in the top of the charging barrel, a charging cover is arranged at the charging opening, a stirring rod is arranged in the charging barrel, and the stirring rod is driven by a stirring motor outside the charging barrel; a plurality of discharge ports are formed in the bottom of the charging barrel, the discharge ports are communicated with a filling nozzle through a filling pipeline, and a filling valve is arranged on the filling pipeline; and heat tracing jackets are arranged outside the charging barrel and the filling pipeline, heat tracing can be realized by introducing hot water or hot steam into the heat tracing jackets, and the pre-cooling fluidity of the feed liquid is prevented from deteriorating.
Further, the membrane placing device comprises a membrane body placing frame and a vacuum membrane absorbing assembly arranged right below the membrane body placing frame;
the film body placing frame comprises a horizontally arranged supporting plate, and two ends of the supporting plate are fixedly connected with a frame of the chain conveyor through connecting rods; a plurality of film outlets are formed in the supporting plate;
at least 3 vertical rods are arranged on the periphery of each membrane outlet to form a lower membrane channel for placing a membrane body, and the bottom ends of the vertical rods are fixedly connected with the top surface of the supporting plate;
the vacuum film sucking assembly comprises a rotating motor and a rotating shaft, wherein a shell of the rotating motor is fixedly connected with a rack of the chain conveyor, and an output shaft of the rotating motor is in transmission connection with one end of the rotating shaft;
the rotating shaft is arranged above the chain conveyor, the length direction of the rotating shaft is perpendicular to the running direction of the chain conveyor, and two ends of the rotating shaft are rotatably connected with the rack of the chain conveyor; the rotary shaft is fixedly connected with a plurality of vacuum suction nozzles, and the vacuum suction nozzles are communicated with the vacuum pump through pipelines.
Further, the film sealing device comprises a fixed plate fixedly connected with the frame of the chain conveyor through a fixed rod, a cylinder body of a lifting oil cylinder is fixedly connected with the fixed plate, the free end of a telescopic rod of the lifting oil cylinder is fixedly connected with the top surface of a lifting plate which is horizontally arranged, the lifting plate is arranged above the chain conveyor, and a plurality of heat sealing heads are arranged on the bottom surface of the lifting plate;
the edge of the lifting plate is provided with a through hole in the vertical direction, and the middle part of the fixing rod is slidably arranged in the through hole.
Further, the cup discharging device comprises a supporting frame arranged above the discharging end of the chain conveyor, and the length direction of the supporting frame is perpendicular to the running direction of the chain conveyor; a plurality of vacuum chucks are arranged on the bottom surface of the supporting frame and are communicated with a vacuum pump through pipelines; a threaded hole is formed in the middle of the supporting frame, and the axial direction of the threaded hole is parallel to the running direction of the chain conveyor;
the discharging end of the chain conveyor is provided with the belt conveyor, a fixing frame is arranged above the frame of the belt conveyor, the fixing frame is fixedly connected with the frame of the chain conveyor and a shell of a moving motor through a connecting frame, an output shaft of the moving motor is in transmission connection with one end of a screw rod, the other end of the screw rod is in rotary connection with the fixing frame, and the middle part of the screw rod is in threaded connection with the threaded hole;
a material collecting groove is arranged at the discharging end of the belt conveyor;
through holes are formed in two ends of the supporting frame, a sliding rod is arranged in the through holes in a sliding mode, the length direction of the sliding rod is parallel to the length direction of the screw rod, and one end of the sliding rod is fixedly connected with the fixing frame.
Further, the heating device comprises a sealed heating box body arranged between an upper layer chain and a lower layer chain of the chain conveyor; the heating box body is fixedly connected with the rack of the chain conveyor; the heating box body is communicated with an air outlet of the air heater through a pipeline, a plurality of hot air outlet groups are formed in the top of the heating box body along the conveying direction of the conveying device, and each hot air outlet group comprises a plurality of hot air outlet units; each hot air outlet unit comprises a plurality of hot air outlet holes.
Further, the cooling device comprises a closed cooling box body arranged between an upper layer chain and a lower layer chain of the chain conveyor; the cooling box body is fixedly connected with the rack of the chain conveyor; the cooling box body is communicated with an air outlet of the air cooler through a pipeline, a plurality of cold air outlet groups are formed in the top of the cooling box body along the conveying direction of the conveying device, and each cold air outlet group comprises a plurality of cold air outlet units; each cold air outlet unit comprises a plurality of cold air outlet holes.
Further, still include air purification device, air purification device is including covering locates the air purification cover of filling device top, the bottom of air purification cover with chain conveyor's frame fixed connection, air purification cover and air purifier's air outlet intercommunication.
The utility model has the advantages that:
the utility model is not only suitable for cheese production, but also can be used in other food production processes needing filling and packaging, and can realize automatic cup falling, filling, film placing, film sealing and cup discharging, manual intervention is not needed in the whole process, and only the filling cup and the film body are needed to be supplemented to the cup falling device and the film placing device in time, so that the labor can be greatly saved. In addition, each working section in the utility model can keep the same operation progress without stopping and waiting, thereby improving the production efficiency and the yield and having stronger practicability.
Description of the drawings:
in order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present embodiment;
fig. 2 is a schematic top view of the film body rack according to the present embodiment;
FIG. 3 is a schematic diagram of a vacuum membrane module according to the present embodiment;
FIG. 4 is a schematic horizontal cross-sectional view of the thermal head in this embodiment;
FIG. 5 is a schematic view of the structure of the cup discharging device in the present embodiment;
fig. 6 is a schematic structural view of the support frame in the present embodiment;
fig. 7 is a schematic top view of the heating box in this embodiment;
fig. 8 is a schematic top view of the cooling box in this embodiment.
In the figure: conveyor 1, chain conveyor 11, cup mold frame 12, cup mold frame 13, cup dropping device 2, filling device 3, cartridge 31, filling pipe 32, filling nozzle 33, filling valve 34, film releasing device 4, film body placing frame 41, supporting plate 411, connecting rod 412, film outlet 413, upright rod 414, vacuum suction film assembly 42, rotating motor 421, rotating shaft 422, vacuum suction nozzle 423, film sealing device 5, fixing rod 51, fixing plate 52, lifting cylinder 53, lifting plate 54, heat sealing head 55, cup discharging device 6, supporting frame 61, vacuum suction cup 62, fixing frame 63, connecting frame 64, moving motor 65, screw 66, belt conveyor 67, collecting tank 68, slide rod 69, through hole 610, screw hole 611, heating device 7, heating box 71, hot air blower 72, hot air outlet 73, cooling device 8, cooling box 81, air cooler 82, cold air outlet 83, air purifying device 9, air purifying cover 91, air purifier 92.
The specific embodiment is as follows:
the following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model. For the purpose of more clearly illustrating the structure of the present utility model, a fixed frame in which part of the components are connected to the chain conveyor frame is omitted in the drawings of the specification.
Example 1:
the filling and film sealing integrated machine shown in fig. 1-8 comprises a conveying device 1, wherein a cup falling device 2, a filling device 3, a film placing device 4, a film sealing device 5 and a cup discharging device 6 are sequentially arranged above a chain conveyor 11 of the conveying device 1 along the conveying direction, a heating device 7 is arranged below the filling device 3, and a cooling device 8 is arranged below the film sealing device 5.
The conveying device 1 comprises a chain conveyor 11, a plurality of cup die frames 12 are arranged on the chain conveyor 11, the length direction of each cup die frame 12 is perpendicular to the running direction of the chain conveyor 11, and two ends of each cup die frame 12 are respectively fixed on chains on two sides of the chain conveyor 11; the cup die frame 12 is provided with a plurality of cup die frames 13 which are matched with the shape and the size of the filling cup.
The applicant of the structure of the cup dropping device 2 has patented and granted the following patent numbers: 202221251474.X, patent name: the specific structure of the cheese low-temperature cup falling mechanism, therefore, the cup falling device 2 is not repeated in the utility model.
The filling device 3 comprises a closed charging barrel 31, a charging hole is formed in the top of the charging barrel 31, a charging cover is arranged at the charging hole, a stirring rod is arranged in the charging barrel 31, and the stirring rod is driven by a stirring motor outside the charging barrel 31; a plurality of discharge ports are formed in the bottom of the charging barrel 31, the discharge ports are communicated with a filling nozzle 33 through a filling pipeline 32, and a filling valve 34 is arranged on the filling pipeline 32; heat tracing jackets are arranged outside the charging barrel 31 and the filling pipeline 32, and heat tracing can be realized by introducing hot water or hot steam into the heat tracing jackets so as to prevent the pre-cooling fluidity of the feed liquid from deteriorating.
The membrane device 4 comprises a membrane body placing frame 41 and a vacuum membrane sucking component 42 arranged right below the membrane body placing frame 41; the film body placing frame 41 comprises a horizontally arranged supporting plate 411, and two ends of the supporting plate 411 are fixedly connected with the frame of the chain conveyor 11 through connecting rods 412; a plurality of film outlets 413 are formed on the supporting plate 411; at least 3 vertical rods 414 are arranged on the periphery of each membrane outlet 413 to form a lower membrane channel for placing a membrane body, and the bottom ends of the vertical rods 414 are fixedly connected with the top surface of the supporting plate 411.
The vacuum film sucking assembly 42 comprises a rotary motor 421 and a rotary shaft 422, wherein a shell of the rotary motor 421 is fixedly connected with a frame of the chain conveyor 11, and an output shaft of the rotary motor 421 is in transmission connection with one end of the rotary shaft 422; the rotating shaft 422 is arranged above the chain conveyor 11, the length direction of the rotating shaft 422 is perpendicular to the running direction of the chain conveyor 11, and two ends of the rotating shaft 422 are rotatably connected with the frame of the chain conveyor 11; a plurality of vacuum suction nozzles 423 are fixedly connected to the rotating shaft 422, and the vacuum suction nozzles 423 are communicated with a vacuum pump through pipelines. Because the film body is a plastic film, the weight is lighter, and the size of the opening of the film outlet 413 is slightly smaller than that of the film body, the film body in the lower film channel cannot naturally drop down in a natural state, and the film body can be adsorbed on the vacuum suction nozzle 423 to be separated from the lower film channel only by negative pressure adsorption in a state that the vacuum suction nozzle 423 is vacuumized.
The film sealing device 5 comprises a fixed plate 52 fixedly connected with a frame of the chain conveyor 11 through a fixed rod 51, a cylinder body of a lifting oil cylinder 53 is fixedly connected with the fixed plate 52, a free end of a telescopic rod of the lifting oil cylinder 53 is fixedly connected with the top surface of a lifting plate 54 horizontally arranged, the lifting plate 54 is arranged above the chain conveyor 11, and a plurality of heat sealing heads 55 are arranged on the bottom surface of the lifting plate 54; a through hole 610 in the vertical direction is formed at the edge of the lifting plate 54, and the middle part of the fixing rod 51 is slidably disposed in the through hole 610. In this embodiment, two sets of film sealing devices 5 may be disposed, and the film sealing effect may be enhanced after two film sealing processes.
The cup discharging device 6 comprises a supporting frame 61 arranged above the discharging end of the chain conveyor 11, and the length direction of the supporting frame 61 is perpendicular to the running direction of the chain conveyor 11; a plurality of vacuum chucks 62 are arranged on the bottom surface of the supporting frame 61, and the vacuum chucks 62 are communicated with a vacuum pump through pipelines; a threaded hole 611 is formed in the middle of the supporting frame 61, and the axial direction of the threaded hole 611 is parallel to the running direction of the chain conveyor 11; a belt conveyor 67 is arranged at the discharging end of the chain conveyor 11, a fixing frame 63 is arranged above a frame of the belt conveyor 67, the fixing frame 63 is fixedly connected with the frame of the chain conveyor 11 and a shell of a moving motor 65 through a connecting frame 64, an output shaft of the moving motor 65 is in transmission connection with one end of a lead screw 66, the other end of the lead screw 66 is in rotary connection with the fixing frame 63, and the middle part of the lead screw 66 is in threaded connection with a threaded hole 611; a material collecting groove 68 is arranged at the discharging end of the belt conveyor 67; through holes 610 are formed at both ends of the support frame 61, a slide bar 69 is slidably arranged in the through holes 610, the length direction of the slide bar 69 is parallel to the length direction of the screw rod 66, and one end of the slide bar 69 is fixedly connected with the fixing frame 63.
The heating device 7 comprises a sealed heating box 71 arranged between an upper layer chain and a lower layer chain of the chain conveyor 11; the heating box 71 is fixedly connected with the frame of the chain conveyor 11; the heating box 71 is communicated with an air outlet of the air heater 72 through a pipeline, a plurality of hot air outlet groups are formed in the top of the heating box 71 along the conveying direction of the conveying device 1, and each hot air outlet group comprises a plurality of hot air outlet units; each hot air outlet unit includes a plurality of hot air outlet holes 73.
The cooling device 8 comprises a closed cooling box 81 arranged between an upper layer chain and a lower layer chain of the chain conveyor 11; the cooling box 81 is fixedly connected with the frame of the chain conveyor 11; the cooling box 81 is communicated with an air outlet of the air cooler 82 through a pipeline, a plurality of cold air outlet groups are formed in the top of the cooling box 81 along the conveying direction of the conveying device 1, and each cold air outlet group comprises a plurality of cold air outlet units; each cold air outlet unit comprises a plurality of cold air outlet holes 83.
The embodiment further comprises an air purifying device 9, wherein the air purifying device 9 comprises an air purifying cover 91 covered above the filling device 3, the bottom end of the air purifying cover 91 is fixedly connected with the rack of the chain conveyor 11, and the air purifying cover 91 is communicated with an air outlet of the air purifier 92.
In this embodiment, the number and positions of the hole site of the cup falling device 2, the filling nozzle 33 of the filling device 3, the film outlet 413 and the vacuum suction nozzle 423 of the film releasing device 4, the heat sealing head 55 of the film sealing device 5, the vacuum suction cup 62 of the cup discharging device 6, the hot air outlet unit of the heating device 7 and the cold air outlet unit of the cooling device 8 are all corresponding to the number and positions of the cup mold frames 13 on one cup mold frame 12 of the conveying device 1; the shape and the size of the heat seal head 55, the hot air outlet unit and the cold air outlet unit are matched with those of the cup mold frame 13.
The working description:
in this embodiment, the chain conveyor 11 is intermittently operated with equal steps, and the step length of each travel is consistent with the width of one cup mold frame 12.
In this embodiment, it is the characteristic that the chain conveyor 11 intermittently runs with equal step length, after the chain conveyor 11 stops, firstly, the cup falling device 2 automatically places the filling cup placed therein in the cup mold frame 13 on the cup mold frame 12, then, the cup mold frame 12 with the filling cup placed thereon moves to the lower part of the filling nozzle 33 along with the chain conveyor 11 and stops, one filling nozzle 33 corresponds to one filling cup, the filling valve 34 is opened to start filling, and the liquid feed liquid in the feed cylinder 31 flows into the filling cup; then the filled filling cup moves to the lower part of the film placing device 4 along with the chain conveyor 11 and stops, the rotating motor 421 of the vacuum film sucking assembly 42 drives the rotating shaft 422 to rotate 180 degrees, so that the vacuum suction nozzle 423 is aligned to the film outlet 413 above the vacuum suction nozzle, a vacuum pump of the film placing device 4 is started, the film body placed in the lower film channel is adsorbed on the vacuum suction nozzle 423 through negative pressure adsorption, the rotating motor 421 is started again, the rotating shaft 422 rotates 180 degrees, the vacuum suction nozzle 423 is aligned to the film outlet 413 below the vacuum suction nozzle, the filled filling cup is closed, and the film body falls on the filling cup; then, the filling cup moves to the lower part of the film sealing device 5 along with the chain conveyor 11 and stops, the telescopic rod of the lifting oil cylinder 53 stretches, and the heat sealing head 55 presses the film body on the cup edge of the filling cup, so that the thermoplastic packaging of the film body is realized; after the film is sealed, the chain conveyor 11 continuously drives the filling cup to advance, and after the filling cup moves below the cup discharging device 6, the reset support frame 61 is just above one cup die carrier 12 at the discharging end of the chain conveyor 11; starting a vacuum pump of the cup discharging device 6, forming negative pressure at the vacuum chuck 62, further sucking up all the filling cups after film sealing in the cup mold frames 13 on the cup mold frame 12, starting the moving motor 65, enabling an output shaft of the moving motor 65 to rotate positively, driving the supporting frame 61 and the vacuum chuck 62 to move to the upper part of the belt conveyor 67 under the rotation action of the screw rod 66, stopping the moving motor 65 after the in-place detection device close to the fixing frame 63 detects that the supporting frame 61 is moved in place, stopping the vacuum pump, and dropping the bubble cap cups after film sealing onto the belt conveyor 67 by self weight after losing suction, and conveying the bubble cap cups to a discharging end by the belt conveyor 67 and then dropping the bubble cap cups into the collecting tank 68 for collection. Next, the moving motor 65 is started again, the output shaft of the moving motor 65 is reversed, the support frame 61 and the vacuum chuck 62 are driven to move to the initial position under the rotation action of the screw rod 66, and after the in-place detection device far from the fixing frame 63 detects that the support frame 61 is reset, the moving motor 65 is stopped. Thus, a production process is completed, and the process is circularly carried out, so that the production work can be continuously carried out.
In this embodiment, the sliding rod 69 is provided to play a certain role in limiting and guiding the support 61, so that the support 61 can stably move along the length direction of the screw 66. The amount of travel of the support frame 61 each time can be controlled by providing an in-place detection device at each end of each slide bar 69.
In order to ensure that the present embodiment can run continuously and stably, it is necessary to ensure that the stepping time interval of the chain conveyor 11 is consistent with one working cycle of the cup dropping device 2, the filling device 3, the film releasing device 4, the film sealing device 5 and the cup discharging device 6.
The heating device 7 in this embodiment can heat the liquid in the filled cup after filling by blowing hot air, so as to avoid uneven surface of the liquid in the filled cup caused by poor fluidity of the liquid due to reduced temperature. The cooling device 8 can cool the filling cup after film sealing by blowing cold air, so that the feed liquid in the filling cup is cooled and condensed as soon as possible, and the situation that the feed liquid flows in the filling cup in the process of discharging the cup to cause the final condensation and molding products are different in form is avoided. By arranging the air purifying device 9 in the filling area, the cleanliness of the environment in the filling area is ensured, and the qualification rate of products is ensured.
The utility model is not only suitable for cheese production, but also can be used in other food production processes needing filling and packaging, and can realize automatic cup falling, filling, film placing, film sealing and cup discharging, manual intervention is not needed in the whole process, and only the filling cup and film body are needed to be supplemented to the cup falling device 2 and the film placing device 4 in time, so that the labor can be greatly saved. And each working section can keep the same operation progress without stopping for waiting, so that the production efficiency and the yield can be improved.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (9)
1. The filling and film sealing integrated machine is characterized by comprising a conveying device, wherein a cup falling device, a filling device, a film placing device, a film sealing device and a cup discharging device are sequentially arranged above a chain conveyor of the conveying device along the conveying direction, a heating device is arranged below the filling device, and a cooling device is arranged below the film sealing device;
the hole site of the cup falling device, the filling nozzle of the filling device, the film outlet and the vacuum suction nozzle of the film releasing device, the thermal head of the film sealing device, the vacuum suction cup of the cup discharging device, the hot air outlet unit of the heating device and the cold air outlet unit of the cooling device are corresponding to the number and the positions of the cup mold frames on one cup mold frame of the conveying device; the shape and the size of the hot seal head, the hot air outlet unit and the cold air outlet unit are matched with those of the cup mold frame.
2. The filling and film sealing integrated machine according to claim 1, wherein the conveying device comprises a chain conveyor, a plurality of cup die frames are arranged on the chain conveyor, the length direction of each cup die frame is perpendicular to the running direction of the chain conveyor, and two ends of each cup die frame are respectively fixed on chains on two sides of the chain conveyor; the cup mold frame is provided with a plurality of cup mold frames matched with the shape and the size of the filling cup.
3. The filling and film sealing integrated machine according to claim 1, wherein the filling device comprises a charging barrel, a plurality of discharging holes are formed in the bottom of the charging barrel, the discharging holes are communicated with a filling nozzle through a filling pipeline, and a filling valve is arranged on the filling pipeline; and heat tracing jackets are arranged outside the charging barrel and the filling pipeline.
4. The filling and film sealing integrated machine according to claim 1, wherein the film placing device comprises a film body placing frame and a vacuum film sucking assembly arranged right below the film body placing frame;
the film body placing frame comprises a horizontally arranged supporting plate, and two ends of the supporting plate are fixedly connected with a frame of the chain conveyor through connecting rods; a plurality of film outlets are formed in the supporting plate;
at least 3 vertical rods are arranged on the periphery of each film outlet, and the bottom ends of the vertical rods are fixedly connected with the top surface of the supporting plate;
the vacuum film sucking assembly comprises a rotating motor and a rotating shaft, wherein a shell of the rotating motor is fixedly connected with a rack of the chain conveyor, and an output shaft of the rotating motor is in transmission connection with one end of the rotating shaft;
the rotating shaft is arranged above the chain conveyor, the length direction of the rotating shaft is perpendicular to the running direction of the chain conveyor, and two ends of the rotating shaft are rotatably connected with the rack of the chain conveyor; the rotary shaft is fixedly connected with a plurality of vacuum suction nozzles, and the vacuum suction nozzles are communicated with the vacuum pump through pipelines.
5. The filling and film sealing integrated machine according to claim 1, wherein the film sealing device comprises a fixed plate fixedly connected with a frame of the chain conveyor through a fixed rod, a cylinder body of a lifting cylinder is fixedly connected with the fixed plate, a free end of a telescopic rod of the lifting cylinder is fixedly connected with the top surface of a lifting plate which is horizontally arranged, the lifting plate is arranged above the chain conveyor, and a plurality of heat sealing heads are arranged on the bottom surface of the lifting plate;
the edge of the lifting plate is provided with a through hole in the vertical direction, and the middle part of the fixing rod is slidably arranged in the through hole.
6. The filling and film sealing integrated machine according to claim 1, wherein the cup discharging device comprises a supporting frame arranged above the discharging end of the chain conveyor, and the length direction of the supporting frame is perpendicular to the running direction of the chain conveyor; a plurality of vacuum chucks are arranged on the bottom surface of the supporting frame and are communicated with a vacuum pump through pipelines; a threaded hole is formed in the middle of the supporting frame, and the axial direction of the threaded hole is parallel to the running direction of the chain conveyor;
the discharging end of the chain conveyor is provided with a belt conveyor, a fixing frame is arranged above a frame of the belt conveyor, an output shaft of a moving motor is in transmission connection with one end of a screw rod, the other end of the screw rod is in rotary connection with the fixing frame, and the middle part of the screw rod is in threaded connection with the threaded hole;
a material collecting groove is arranged at the discharging end of the belt conveyor;
through holes are formed in two ends of the supporting frame, a sliding rod is arranged in the through holes in a sliding mode, the length direction of the sliding rod is parallel to the length direction of the screw rod, and one end of the sliding rod is fixedly connected with the fixing frame.
7. The filling and film sealing integrated machine according to claim 1, wherein the heating device comprises a sealed heating box body arranged between an upper layer chain and a lower layer chain of the chain conveyor; the heating box body is fixedly connected with the rack of the chain conveyor; the heating box body is communicated with an air outlet of the air heater through a pipeline, a plurality of hot air outlet groups are formed in the top of the heating box body along the conveying direction of the conveying device, and each hot air outlet group comprises a plurality of hot air outlet units; each hot air outlet unit comprises a plurality of hot air outlet holes.
8. The film filling and sealing integrated machine according to claim 1, wherein the cooling device comprises a closed cooling box body arranged between an upper layer chain and a lower layer chain of the chain conveyor; the cooling box body is fixedly connected with the rack of the chain conveyor; the cooling box body is communicated with an air outlet of the air cooler through a pipeline, a plurality of cold air outlet groups are formed in the top of the cooling box body along the conveying direction of the conveying device, and each cold air outlet group comprises a plurality of cold air outlet units; each cold air outlet unit comprises a plurality of cold air outlet holes.
9. The filling and film sealing integrated machine according to claim 1, further comprising an air purifying device, wherein the air purifying device comprises an air purifying cover covered above the filling device, the bottom end of the air purifying cover is fixedly connected with the frame of the chain conveyor, and the air purifying cover is communicated with an air outlet of the air purifier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321567535.8U CN220114984U (en) | 2023-06-19 | 2023-06-19 | Filling and film sealing integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321567535.8U CN220114984U (en) | 2023-06-19 | 2023-06-19 | Filling and film sealing integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220114984U true CN220114984U (en) | 2023-12-01 |
Family
ID=88893569
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321567535.8U Active CN220114984U (en) | 2023-06-19 | 2023-06-19 | Filling and film sealing integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220114984U (en) |
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2023
- 2023-06-19 CN CN202321567535.8U patent/CN220114984U/en active Active
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