CN220094070U - Cylinder body water jacket core deburring device - Google Patents
Cylinder body water jacket core deburring device Download PDFInfo
- Publication number
- CN220094070U CN220094070U CN202321156227.6U CN202321156227U CN220094070U CN 220094070 U CN220094070 U CN 220094070U CN 202321156227 U CN202321156227 U CN 202321156227U CN 220094070 U CN220094070 U CN 220094070U
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- water jacket
- belt
- cylinder body
- jacket core
- body water
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- 210000000476 body water Anatomy 0.000 title claims abstract description 38
- 238000005498 polishing Methods 0.000 claims abstract description 43
- 238000003825 pressing Methods 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 2
- 230000001360 synchronised effect Effects 0.000 abstract 2
- 238000009434 installation Methods 0.000 description 6
- 239000004576 sand Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model discloses a cylinder body water jacket core deburring device which comprises a workbench, wherein mounting shells are symmetrically arranged on the workbench in a left-right mode, limiting sliding blocks are fixedly arranged on the lower end faces of the two mounting shells, a plurality of polishing rollers are arranged on the outer side end faces of the mounting shells, polishing sheets are arranged on the outer side end faces of the polishing rollers, and the polishing rollers rotate synchronously through a driving assembly. In the using process, through the arrangement of the polishing rollers, the polishing rollers can be inserted into the inner walls of the cylinder body water jacket cores through the inward movement of the polishing rollers, meanwhile, the polishing sheets are contacted with the side ends of the cylinder body water jacket cores, burrs in the inner walls of the cylinder body water jacket cores can be removed through the synchronous rotation of the polishing rollers, manual deburring is not needed, the labor cost is reduced, and the synchronous deburring of the inner walls of the cylinder body water jacket cores is realized.
Description
Technical Field
The utility model relates to the technical field of chip mounter components, in particular to a device for removing burrs of a cylinder body water jacket core.
Background
After the sand core is manufactured, redundant shapes except for the shapes of products such as a cloak, a boss, burrs, a nozzle sand column stub and the like are formed on the surface of the sand core due to the fit clearance of a core box and the like, the sand core needs to be manually repaired, the inner cavity structures of some novel products are increasingly fine, particularly the water jacket structure, in order to maximize the cooling effect, the shape of a water outlet is softer, the extension between cylinders is more sharp and convex, the number of sand outlet holes is more and more, the manual core repairing difficulty is more and more, and in the traditional casting process, the manual core repairing is carried out by manually polishing the positions needing to be corrected by using core repairing tools such as files, sand sticks and the like.
Among the prior art, publication No. 202021672704.0 discloses a mounting base for chip mounter, through adopting water jacket core burring anchor clamps to replace manual work operation of polishing, anchor clamps body use 45# steel quenching treatment, then follow-up shape fretwork according to water jacket core structure, it is big to have solved well to get rid of water jacket minute box face cloak work load, production rhythm is serious limited, moreover, the condition of repairing, leaking frequently is repaired to the mistake, anchor clamps body wear-resisting can use for a long time, comprehensive, still reduced the quantity of repairing core instrument when effective burring.
However, the prior art still has great disadvantages, such as:
when the internal burrs of the cylinder body water jacket core are removed, most of the internal burrs are removed manually by using a tool and then on the inner wall of the cylinder body water jacket core, the efficiency of removing the burrs by using the tool by using personnel is low, and some deburring devices are used for inserting a polishing roller on the inner wall of the cylinder body water jacket core and removing the burrs on the inner wall through the rotation of the polishing roller, but some devices can only remove the burrs on the inner wall of the single cylinder body water jacket core, so that the deburring of a plurality of cylinder body water jacket cores is realized, but the deburring of a plurality of cylinder body water jacket cores cannot be synchronously carried out.
Disclosure of Invention
The utility model aims to provide a device for removing burrs of a cylinder water jacket core, which aims to solve the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the cylinder body water jacket core deburring device comprises a workbench, wherein installation shells are symmetrically arranged on the workbench left and right, limiting sliding blocks are fixedly arranged on the lower end faces of the two installation shells, a plurality of polishing rollers are arranged on the outer side end faces of the installation shells, polishing sheets are arranged on the outer side end faces of the polishing rollers, the polishing rollers synchronously rotate through driving components, and driving components II for synchronously moving the two installation shells are arranged on the two installation shells;
the clamping mechanism is arranged on the workbench and between the two mounting shells, and the cylinder body water jacket core can be fixed in position through the clamping mechanism.
Preferably, the first driving assembly comprises a rotating shaft with the same number as that of the polishing rollers, one end of the rotating shaft is arranged on the side end face of the polishing rollers, a first belt pulley is fixedly arranged on the rotating shaft, a plurality of first belt pulleys are synchronously driven through a belt, one end, far away from the polishing rollers, of the rotating shaft is provided with a first motor, when the motor drives one of the first belt pulleys to drive the first belt pulleys to rotate, the plurality of first belt pulleys are driven by the belt to rotate, and the polishing rollers rotate through the rotation of the first belt pulleys.
Preferably, the second driving assembly comprises a second motor, a connecting shaft and a threaded rod, a rotating shaft is fixedly arranged at the output end of the second motor, a second belt pulley is fixedly arranged on the rotating shaft, three third belt pulleys are arranged on the connecting shaft, and a fourth belt pulley is fixedly arranged on the threaded rod.
Preferably, when the second belt pulley rotates, one belt pulley three on the connecting shaft can be driven to rotate through the third belt pulley, the other two belt pulleys can rotate through the third belt pulley, the fourth belt pulley can be driven to rotate through the second belt pulley, the threaded rod can be driven to rotate through the fourth belt pulley, and the limiting slide block can be driven to move through the threaded transmission of the threaded rod and the limiting slide block.
Preferably, the fixture comprises a placing block, symmetrically arranged hydraulic cylinders are arranged on the front side and the rear side of the placing block, a connecting plate is fixedly arranged at the output end of each hydraulic cylinder, a lower pressing block is fixedly arranged on the side end face of each connecting plate, pressing grooves are formed in the lower end face of each lower pressing block and the upper end face of the placing block, and cylinder body water jacket cores can be placed in the pressing grooves in an up-down mode.
Preferably, the inner side surfaces of the two pressing grooves are respectively provided with a protection pad.
Preferably, the lower end face of the workbench is provided with four mounting plates which are arranged in an array mode, and the mounting plates are used for limiting the positions of the motor II and the connecting shaft.
Preferably, four evenly distributed supporting blocks are arranged on the lower end face of the workbench and positioned on the outer side of the mounting plate, and anti-slip pads are arranged on the lower end face of the supporting blocks.
Compared with the prior art, the utility model has the beneficial effects that:
1. through the arrangement of the polishing rollers, the polishing rollers can be inserted into the inner walls of the cylinder body water jacket cores through the inward movement of the polishing rollers, and simultaneously the polishing sheets are contacted with the side ends of the cylinder body water jacket cores;
2. through the setting of indent, can carry out the fixed position with cylinder body water jacket core, make things convenient for the grinding roller to insert in the cylinder body water jacket core, also guarantee simultaneously that the grinding roller guarantees the stability of cylinder body water jacket core when polishing to cylinder body water jacket core.
Drawings
FIG. 1 is a schematic perspective view of the whole structure of the present utility model;
FIG. 2 is a schematic diagram of a rotor structure according to the present utility model;
FIG. 3 is a schematic view of the structure of the threaded rod of the present utility model;
FIG. 4 is a schematic diagram of a pulley-driven structure according to the present utility model;
fig. 5 is a schematic structural view of a lower pressing block in the present utility model.
In the figure: 1. a work table; 2. a mounting shell; 3. a rotating shaft; 4. a grinding roller; 5. polishing the sheet; 6. a first belt pulley; 7. a first belt; 8. a first motor; 9. a mounting plate; 10. a second motor; 11. a rotating shaft; 12. a belt pulley II; 13. a connecting shaft; 14. a belt pulley III; 15. a second belt; 16. a threaded rod; 17. a belt pulley IV; 18. a third belt; 19. a limit sliding block; 20. placing a block; 21. a hydraulic cylinder; 22. a connecting plate; 23. pressing the block; 24. pressing a groove; 25. a protective pad; 26. a support block; 27. an anti-slip mat.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, the present utility model provides a technical solution:
embodiment one:
the utility model provides a cylinder body water jacket core burring device, including workstation 1, the side section of workstation 1 is provided with control panel and hydraulic system, is used for controlling motor and pneumatic cylinder 21 respectively, this technique is the conventional technical means in the art, this point is not repeated, the lower terminal surface of workstation 1 is provided with four mounting panel 9 that arrange in arrays, mounting panel 9 is used for carrying out the position to motor two 10 and connecting axle 13 and limits, the lower terminal surface of workstation 1 and be provided with four evenly distributed's supporting shoe 26 in the outside of mounting panel 9, the lower terminal surface of supporting shoe 26 is provided with slipmat 27; the anti-slip device is used for guaranteeing stability of the workbench 1 when the workbench 1 is used, meanwhile, the phenomenon that the workbench 1 moves in position is avoided by utilizing the anti-slip pad 27, mounting shells 2 are symmetrically arranged on the workbench 1 left and right, limiting sliding blocks 19 are fixedly mounted on the lower end faces of the two mounting shells 2, a plurality of polishing rollers 4 are arranged on the outer end faces of the mounting shells 2, the polishing rollers 4 are rotationally connected with the mounting shells 2, a rotating shaft 3 for mounting a motor I8 extends to the outside of the mounting shells 2, the motor I8 is mounted on the side end faces of the mounting shells 2, polishing sheets 5 are arranged on the outer end faces of the polishing rollers 4, and side sections of cylinder water jacket cores can be polished through the polishing sheets 5;
the plurality of grinding rollers 4 synchronously rotate through a driving assembly, the driving assembly I comprises rotating shafts 3 with the same number as the grinding rollers 4, one end, far away from the grinding rollers 4, of each rotating shaft 3 extends into the mounting shell 2, one end of each rotating shaft 3 is mounted on the side end face of each grinding roller 4, a belt pulley I6 is fixedly mounted on each rotating shaft 3, the plurality of belt pulleys I6 are synchronously driven through a belt I7, a motor I8 is mounted at one end, far away from the grinding rollers 4, of each rotating shaft 3, when the motor I8 drives one of the belt pulleys I6 to drive, the belt I7 drives the plurality of belt pulleys I6 to rotate, and the plurality of grinding rollers 4 rotate through the rotation of the belt pulleys I6;
the two mounting shells 2 are provided with a driving assembly II for synchronously moving the two mounting shells 2, the driving assembly II comprises a motor II 10, a connecting shaft 13 and a threaded rod 16, a rotating shaft 11 is fixedly arranged at the output end of the motor II 10, a belt pulley II 12 is fixedly arranged on the rotating shaft 11, three belt pulleys III 14 are arranged on the connecting shaft 13, a belt pulley IV 17 is fixedly arranged on the threaded rod 16, the motor II 10 is arranged on one mounting plate 9, one end of the rotating shaft 11, far away from the motor II 10, is rotatably arranged on the other two mounting plates 9, the connecting shaft 13 penetrates through the two mounting plates 9 and both ends of the connecting shaft 13 and is rotatably arranged on the other two mounting plates 9, when the belt pulley II 12 rotates, one belt pulley III 14 on the connecting shaft 13 can be driven to rotate through a belt III 18, the other belt pulley III 14 can be driven to rotate through a belt III 15, the belt pulley IV 17 can be driven to rotate through the belt pulley IV 17, the threaded rod 16 is arranged on the inner side surface of the workbench 1, a limit sliding groove for limiting the limit sliding block 19 is arranged on the workbench 1, the stability of the mounting shells 2 during movement is ensured, and meanwhile, the threaded rod 16 can be conveniently mounted on the threaded rod 16 and the threaded rod 19 can be driven to move through the rotation of the threaded rod 19;
a clamping mechanism is arranged on the workbench 1 and between the two mounting shells 2, and the cylinder body water jacket core can be fixed in position through the clamping mechanism.
Embodiment two:
on the basis of the first embodiment, the clamping mechanism in the first embodiment is specifically described, the clamping mechanism comprises a placement block 20, the front side and the rear side of the placement block 20 are provided with symmetrically arranged hydraulic cylinders 21, the output ends of the hydraulic cylinders 21 are fixedly provided with connecting plates 22, a lower pressing block 23 can be conveniently located right above the placement block 20, two pressing grooves 24 can form a complete placement groove of a cylinder body water jacket core, the cylinder body water jacket core is conveniently pressed and fixed, the side end faces of the connecting plates 22 are fixedly provided with the lower pressing block 23, the lower end faces of the lower pressing block 23 and the upper end faces of the placement block 20 are respectively provided with a pressing groove 24, the inner side faces of the two pressing grooves 24 are respectively provided with a protection pad 25, the cylinder body water jacket core pressed by the two pressing grooves 24 is prevented from being damaged, the cylinder body water jacket core can be placed by the pressing grooves 24 arranged up and down, and the placement block 20 is installed on a workbench 1 and located between two installation shells 2.
Working principle:
when the cylinder body water jacket core to be polished is placed in the pressing groove 24 on the placing block 20, the connecting plate 22 is driven by the hydraulic cylinder 21 so as to drive the lower pressing block 23 to move downwards, the cylinder body water jacket core to be subjected to burr removal can be pressed and fixed by the two pressing grooves 24 through descending of the lower pressing block 23 and attaching of the placing block 20, and meanwhile, the cylinder body water jacket core in the pressing groove 24 can be prevented from being crushed by the protective pad 25 in the pressing groove 24;
the motor II 10 is utilized to drive the rotating shaft 11 to rotate, the belt III 14 can be driven to rotate through the transmission of the belt III 18 by utilizing the rotation of the belt III 12, the other two belt pulleys III 14 on the connecting shaft 13 can be driven to rotate through the rotation of the belt III 14, the belt IV 17 can be driven to rotate through the transmission of the belt II 15, the threaded rod 16 is driven to rotate through the belt IV 17, the limit slide block 19 can drive the mounting shell 2 to move in position through the threaded rod 16, after the polishing roller 4 on the mounting shell 2 is inserted into the cylinder body water jacket core, the polishing sheet 5 is simultaneously contacted with the side section of the cylinder body water jacket core, the motor I8 drives the belt I6 to rotate, the belt I7 is utilized to drive the other belt pulleys I6 to rotate, and therefore, the polishing rollers 4 and the polishing sheet 5 can rotate, and the inner wall and the side end face of the cylinder body water jacket core can be polished through the rotation of the polishing roller 4 and the polishing sheet 5.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a cylinder body water jacket core burring device, includes workstation (1), its characterized in that: the workbench (1) is provided with mounting shells (2) which are symmetrically arranged left and right, the lower end surfaces of the two mounting shells (2) are fixedly provided with limit sliding blocks (19), the outer end surfaces of the mounting shells (2) are provided with a plurality of polishing rollers (4), the outer end surfaces of the polishing rollers (4) are provided with polishing sheets (5), the polishing rollers (4) rotate synchronously through driving components, and two mounting shells (2) are provided with driving components II for synchronously moving the two mounting shells (2);
the clamping mechanism is arranged on the workbench (1) and between the two mounting shells (2), and the cylinder body water jacket core can be fixed in position through the clamping mechanism.
2. The cylinder water jacket core deburring device according to claim 1, wherein: the first driving assembly comprises rotating shafts (3) with the same number as that of the grinding rollers (4), one end of each rotating shaft (3) is arranged on the side end face of each grinding roller (4), a plurality of first belt pulleys (6) are fixedly arranged on each rotating shaft (3), the first belt pulleys (6) are synchronously driven through a first belt (7), one end, far away from each grinding roller (4), of each rotating shaft (3) is provided with a first motor (8), when one first motor (8) drives one first belt pulley (6) to drive, the first belt pulleys (6) are driven to rotate through the first belt (7), and the polishing rollers (4) rotate through the rotation of the first belt pulleys (6).
3. The cylinder water jacket core deburring device according to claim 2, wherein: the second driving assembly comprises a second motor (10), a connecting shaft (13) and a threaded rod (16), a rotating shaft (11) is fixedly arranged at the output end of the second motor (10), a second belt pulley (12) is fixedly arranged on the rotating shaft (11), three third belt pulleys (14) are arranged on the connecting shaft (13), and a fourth belt pulley (17) is fixedly arranged on the threaded rod (16).
4. The cylinder water jacket core deburring device according to claim 3, wherein: when the belt pulley II (12) rotates, one belt pulley III (14) on the connecting shaft (13) can be driven to rotate through the belt III (18), the other two belt pulleys III (14) can rotate, the belt pulley IV (17) can be driven to rotate through the belt II (15), the threaded rod (16) can be driven to rotate through the rotation of the belt pulley IV (17), and the movement of the limiting slide block (19) can be driven to move through the threaded transmission of the threaded rod (16) and the limiting slide block (19).
5. The cylinder water jacket core deburring device according to claim 1, wherein: the clamping mechanism comprises a placing block (20), hydraulic cylinders (21) which are symmetrically arranged are arranged on the front side and the rear side of the placing block (20), a connecting plate (22) is fixedly arranged at the output end of each hydraulic cylinder (21), a lower pressing block (23) is fixedly arranged on the side end face of each connecting plate (22), pressing grooves (24) are formed in the lower end face of each lower pressing block (23) and the upper end face of the placing block (20), and cylinder body water jacket cores can be placed through the pressing grooves (24) which are arranged up and down.
6. The cylinder water jacket core deburring device according to claim 5, wherein: the inner side surfaces of the two pressing grooves (24) are respectively provided with a protection pad (25).
7. The cylinder water jacket core deburring device according to claim 3, wherein: the lower end face of the workbench (1) is provided with four mounting plates (9) which are arranged in an array, and the mounting plates (9) are used for limiting the positions of the motor II (10) and the connecting shaft (13).
8. The cylinder water jacket core deburring device as set forth in claim 7, wherein: four evenly distributed supporting blocks (26) are arranged on the outer side of the mounting plate (9) and on the lower end face of the workbench (1), and anti-slip pads (27) are arranged on the lower end face of the supporting blocks (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321156227.6U CN220094070U (en) | 2023-05-15 | 2023-05-15 | Cylinder body water jacket core deburring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321156227.6U CN220094070U (en) | 2023-05-15 | 2023-05-15 | Cylinder body water jacket core deburring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220094070U true CN220094070U (en) | 2023-11-28 |
Family
ID=88881271
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321156227.6U Active CN220094070U (en) | 2023-05-15 | 2023-05-15 | Cylinder body water jacket core deburring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220094070U (en) |
-
2023
- 2023-05-15 CN CN202321156227.6U patent/CN220094070U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 225000 Renmin West Road, gongdao Town, Yangzhou City, Jiangsu Province Patentee after: Yangzhou Deyu Automotive Parts Co.,Ltd. Country or region after: China Address before: 225000 Renmin West Road, gongdao Town, Yangzhou City, Jiangsu Province Patentee before: YANGZHOU YANGZI RIVER BAOYUN CYLINDER LINER CO.,LTD. Country or region before: China |