CN220091888U - Plant fiber mattress edge banding device - Google Patents
Plant fiber mattress edge banding device Download PDFInfo
- Publication number
- CN220091888U CN220091888U CN202321018115.4U CN202321018115U CN220091888U CN 220091888 U CN220091888 U CN 220091888U CN 202321018115 U CN202321018115 U CN 202321018115U CN 220091888 U CN220091888 U CN 220091888U
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- CN
- China
- Prior art keywords
- melt adhesive
- mattress
- hot melt
- edge sealing
- conveying line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000835 fiber Substances 0.000 title claims abstract description 43
- 239000004831 Hot glue Substances 0.000 claims abstract description 57
- 238000007789 sealing Methods 0.000 claims abstract description 44
- 239000000853 adhesive Substances 0.000 claims abstract description 7
- 230000001070 adhesive effect Effects 0.000 claims abstract description 7
- 235000013311 vegetables Nutrition 0.000 claims abstract description 5
- 239000000155 melt Substances 0.000 claims abstract description 4
- 238000007664 blowing Methods 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 8
- 239000003292 glue Substances 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 6
- 241000196324 Embryophyta Species 0.000 description 22
- 238000004026 adhesive bonding Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000011162 core material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 241001133760 Acoelorraphe Species 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 240000003133 Elaeis guineensis Species 0.000 description 1
- 235000001950 Elaeis guineensis Nutrition 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
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- Package Closures (AREA)
Abstract
The utility model discloses a vegetable fiber mattress edge banding device, which is characterized in that: the hot melt adhesive edge sealing machine comprises a mattress conveying line, wherein hot melt adhesive edge sealing machines are arranged on two sides of the conveying line and comprise rubber rollers (7) and a rubber box (8), and the rubber box (8) is connected with a melt adhesive box (10) and a hot melt adhesive host (11) through rubber conveying pipes (9). According to the utility model, the hot melt adhesive edge sealing machines are arranged on the two sides of the conveying line, and the hot melt adhesive is coated on the side edges of the plant fiber mattress, so that the mattress edge sealing process is completed, the operation is simpler, and the glue is uniformly coated. Compared with the prior art, the hot melt adhesive is used for sealing the edge of the mattress, so that the supportability of the corner of the mattress is improved, the condition that four sides are hand-pricked after the mattress is cut is reduced, and the problem that the corner of the mattress is softer is solved.
Description
Technical Field
The utility model relates to the field of plant fiber mattress production, in particular to a plant fiber mattress edge sealing device.
Background
The plant fiber mattress is made of plant fiber materials such as mountain palm, oil palm, hemp, bamboo fiber, coconut fiber, etc. Chinese patent 90100464.2 discloses a production method of a plant fiber mattress, plant fiber yarns are curled, then blown into three-dimensional distribution by air flow, then glue is sprayed, nodes among palm fibers are bonded to obtain plant fiber elastic sheets, and then the elastic sheets are stacked to obtain the mattress. In the prior art, after stacking a plurality of layers of elastic sheets, hot pressing is needed to press the sheets to a required thickness, and the applicant in China patent CN103273601A filed in 2013 discloses a hot press forming method and a hot press forming device for a palm mattress, which are used for hot press forming of the mattress. The long-term use shows that the plant fiber mattress is supported by the connection between the fibers, and compared with the middle of the mattress, the fiber at the corner of the mattress is softer, and the supporting effect is poor. And the mattress core material stacked by the elastic sheets is exposed fiber yarns, especially thicker fiber yarns, on four sides, so that the mattress core material is easy to be pricked in the subsequent processing and carrying processes.
Disclosure of Invention
The utility model aims to provide a plant fiber mattress edge banding device. The side edges of the plant fiber mattress are sealed by adopting the hot melt adhesive, so that the supportability of the corner parts of the mattress is increased, the condition that four sides are pricked after the mattress is cut is reduced, and the problem that the corner parts of the mattress are softer is solved.
The technical scheme of the utility model is as follows: the utility model provides a vegetable fiber mattress banding device, includes mattress transfer chain, is equipped with hot melt adhesive banding machine in the transfer chain both sides, hot melt adhesive banding machine includes rubber roll and gluey case, and gluey case passes through the glue conveying pipe and connects melt adhesive case and hot melt adhesive host computer.
The plant fiber mattress edge sealing device comprises a long-side hot melt adhesive edge sealing machine and a short-side hot melt adhesive edge sealing machine.
The plant fiber mattress edge banding device comprises a first conveying line, long-side hot melt adhesive edge banding machines are arranged on two sides of the first conveying line, the first conveying line is connected with a steering mechanism, the steering mechanism is connected with a second conveying line, and short-side hot melt adhesive edge banding machines are arranged on two sides of the second conveying line.
According to the plant fiber mattress edge banding device, the mattress position calibration device is arranged in front of the long side hot melt adhesive edge banding machine and the short side hot melt adhesive edge banding machine.
The plant fiber mattress edge sealing device is characterized in that the mattress position calibration device is a baffle plate.
According to the plant fiber mattress edge sealing device, the number of rubber rollers of the hot melt adhesive edge sealing machine is 2-4.
According to the plant fiber mattress edge sealing device, the air cooling devices are arranged on two sides of the conveying line behind the hot melt adhesive edge sealing machine.
The plant fiber mattress edge sealing device comprises an air blowing port, and the air blowing port is connected with a fan through a pipeline.
The plant fiber mattress edge sealing device comprises an air blowing port, and the air blowing port is connected with a fan through a pipeline.
The utility model has the beneficial effects that: according to the utility model, hot melt adhesive edge sealing machines are arranged on two sides of a conveying line, and hot melt adhesive is coated on the side edges of a plant fiber mattress, so that the mattress edge sealing process is completed. The edge sealing process of the four sides of the mattress can be automatically completed by adopting the long-side hot melt adhesive edge sealing machine, the short-side hot melt adhesive edge sealing machine and the steering mechanism, and the operation is simpler. Through mattress position calibration device, can let the mattress align the bag sealer, the rubber coating is even. The rubber rollers of the edge bonding machine adopt a plurality of groups, so that the coating is uniform, and the condition of coating missing is avoided. Compared with the prior art, the hot melt adhesive is used for sealing the edge of the mattress, so that the supportability of the corner of the mattress is improved, the condition that four sides are hand-pricked after the mattress is cut is reduced, and the problem that the corner of the mattress is softer is solved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of a mattress position calibration device configured as a baffle;
fig. 3 is a schematic structural diagram of an air cooling device.
Description of the embodiments
The utility model is further illustrated by the following examples, which are not intended to be limiting.
Example 1. The utility model provides a vegetable fibre mattress banding device, includes mattress transfer chain, is equipped with hot melt adhesive banding machine in the transfer chain both sides, hot melt adhesive banding machine includes rubber roll 7 and glue case 8, and glue case 8 passes through glue conveying pipe 9 and connects melt adhesive case 10 and hot melt adhesive host computer 11. And (5) carrying out edge sealing treatment on the mattress by using a hot melt adhesive edge sealing machine. The conveying line and the hot melt adhesive edge sealing machine with corresponding specifications can be installed according to the sizes of the long side and the short side of the plant fiber mattress.
The flow is as follows: turning on a power switch, starting equipment, heating to a set temperature, adding hot melt adhesive, starting a rubber roller motor switch, adjusting the rubber thickness of the rubber roller, conveying a mattress, calibrating a position, gluing a long side, solidifying the rubber, manually conveying to another conveying line, calibrating the position, gluing a short side, solidifying the rubber
Example 2. The utility model provides a vegetable fibre mattress banding device, includes mattress transfer chain, is equipped with hot melt adhesive banding machine in the transfer chain both sides, hot melt adhesive banding machine includes rubber roll 7 and glue case 8, and glue case 8 passes through glue conveying pipe 9 and connects melt adhesive case 10 and hot melt adhesive host computer 11. The transfer chain includes first transfer chain 1, is equipped with long side hot melt adhesive taping machine 2 in first transfer chain 1 both sides, and steering mechanism 3 is connected to first transfer chain 1, and second transfer chain 4 is connected to steering mechanism 3, and second transfer chain 4 both sides are equipped with short side hot melt adhesive taping machine 5. Can automatically realize the edge sealing process of the four sides of the mattress.
The mattress position calibration device 6 is arranged in front of the long side hot melt adhesive edge sealing machine 2 and the short side hot melt adhesive edge sealing machine 5. The mattress position calibration device 6 is a baffle plate arranged above the conveying line, the baffle plate and the rubber roller 7 are positioned on the same line, the mattress and the baffle plate are aligned by manpower, and the mattress can be adjusted to a region capable of being coated with rubber by the baffle plate. The mattress position calibration device 6 can be arranged at a position 600mm in front of the gluing area, and the mattress position calibration device 6 can also adopt structures such as a guide rod, a guide bracket and the like.
The long-side hot melt adhesive edge sealing machine 2 and the short-side hot melt adhesive edge sealing machine 5 comprise rubber rollers 7 and rubber boxes 8, and the rubber boxes 8 are connected with a melt adhesive box 10 and a hot melt adhesive host 11 through rubber conveying pipes 9.
The rubber rollers 7 of the long side hot melt adhesive edge sealing machine 2 and the short side hot melt adhesive edge sealing machine 5 are 2-4 groups, as the side edges of the plant fiber mattress are fiber yarns, the connection is not tight, the whole side edges cannot be completely covered by one-time coating, and the coating integrity is ensured by adopting a plurality of groups of rubber rollers 7.
Air cooling devices are arranged on two sides of a conveying line behind the hot melt adhesive edge sealing machine. The air cooling device comprises an air blowing port 12, and the air blowing port 12 is connected with a fan 14 through a pipeline 13. The workshop is provided with an air supply system, and the air blowing port 12 can also be connected with a pipeline of the air supply system. The air cooling device accelerates the air flow at two sides of the mattress so as to achieve the purpose of accelerating the cooling of the hot melt adhesive.
The flow is as follows:
1. firstly, the power switch of the hot melt adhesive host 11 and the starting equipment are turned on to start heating.
2. And (5) waiting for the equipment to be heated to a set temperature, adding hot melt adhesive into the melt adhesive box 10, and keeping the equipment at the constant temperature for 20min.
3. And (3) turning on a motor switch of the rubber roll 7, rotating a motor frequency adjusting knob, adjusting the rubber thickness of the rubber roll to about 1-2 mm, increasing the rubber thickness of the rubber roll 7 clockwise, and reducing the rubber thickness of the rubber roll 7 anticlockwise.
4. The cut mattress is subjected to position calibration at the front end of gluing through a mattress position calibration device 6, then long sides are glued for 3 times, one side of the glue roll is movable, and the glued sides are solidified by adopting cold air; after the glue is solidified, the short side glue is coated on the second conveying line 4 through the rotating direction of the steering mechanism 3 and the position calibration device 6 again, and cold air solidification is carried out on the side after the glue is coated.
5. The glue spreading width between the two parallel glue rollers is automatically adjusted according to the length and width of the mattress, and the width is lower than 3-5 mm of the length and width of the mattress so as to ensure that the hot melt glue can be uniformly coated on the side edges of the mattress.
6. After the side of the mattress is coated with glue, a layer of transparent glue film with the thickness of about 1.5mm can be formed, after the glue film is formed, the supportability of the corner part of the mattress can be effectively increased, and the problem of hand pricking of the side after the mattress is cut can be solved.
Claims (8)
1. The utility model provides a vegetable fiber mattress banding device which characterized in that: the hot melt adhesive edge sealing machine comprises a mattress conveying line, wherein hot melt adhesive edge sealing machines are arranged on two sides of the conveying line and comprise rubber rollers (7) and a rubber box (8), and the rubber box (8) is connected with a melt adhesive box (10) and a hot melt adhesive host (11) through rubber conveying pipes (9).
2. The plant fiber mattress edge banding device according to claim 1, wherein: the hot melt adhesive edge sealing machine comprises a long side hot melt adhesive edge sealing machine (2) and a short side hot melt adhesive edge sealing machine (5).
3. The plant fiber mattress edge banding device according to claim 1 or 2, wherein: the conveying line comprises a first conveying line (1), long-side hot melt adhesive edge sealing machines (2) are arranged on two sides of the first conveying line (1), the first conveying line (1) is connected with a steering mechanism (3), the steering mechanism (3) is connected with a second conveying line (4), and short-side hot melt adhesive edge sealing machines (5) are arranged on two sides of the second conveying line (4).
4. A plant fiber mattress edge banding device according to claim 3, wherein: the mattress position calibration device (6) is arranged in front of the long-side hot melt adhesive edge sealing machine (2) and the short-side hot melt adhesive edge sealing machine (5).
5. The plant fiber mattress edge banding device according to claim 4, wherein: the mattress position calibration device (6) is a baffle plate.
6. The plant fiber mattress edge banding device according to claim 1, wherein: the rubber rollers (7) of the hot melt adhesive edge sealing machine are 2-4 groups.
7. The plant fiber mattress edge banding device according to claim 1, wherein: air cooling devices are arranged on two sides of a conveying line behind the hot melt adhesive edge sealing machine.
8. The plant fiber mattress edge banding device according to claim 7, wherein: the air cooling device comprises an air blowing port (12), and the air blowing port (12) is connected with a fan (14) through a pipeline (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321018115.4U CN220091888U (en) | 2023-04-29 | 2023-04-29 | Plant fiber mattress edge banding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321018115.4U CN220091888U (en) | 2023-04-29 | 2023-04-29 | Plant fiber mattress edge banding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220091888U true CN220091888U (en) | 2023-11-28 |
Family
ID=88882076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321018115.4U Active CN220091888U (en) | 2023-04-29 | 2023-04-29 | Plant fiber mattress edge banding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220091888U (en) |
-
2023
- 2023-04-29 CN CN202321018115.4U patent/CN220091888U/en active Active
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