CN220087487U - Intelligent dust removal monitoring system based on cloud internet of things - Google Patents
Intelligent dust removal monitoring system based on cloud internet of things Download PDFInfo
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- CN220087487U CN220087487U CN202322274427.8U CN202322274427U CN220087487U CN 220087487 U CN220087487 U CN 220087487U CN 202322274427 U CN202322274427 U CN 202322274427U CN 220087487 U CN220087487 U CN 220087487U
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- 239000000428 dust Substances 0.000 title claims abstract description 91
- 238000012544 monitoring process Methods 0.000 title claims abstract description 46
- 238000004891 communication Methods 0.000 claims abstract description 41
- 238000012545 processing Methods 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 9
- 238000012806 monitoring device Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 238000005303 weighing Methods 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 238000005272 metallurgy Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000006855 networking Effects 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000009776 industrial production Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000013307 optical fiber Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The utility model relates to an intelligent dust removal monitoring system based on the cloud internet of things, which comprises the following components: at least one field instrument device located in the dust removal area and at least one executing structure for executing a dust removal operation; a logic controller and a field industrial intelligent gateway which are positioned outside the dust removing area; each field instrument device and each execution structure are in communication connection with a logic controller; the logic controller is connected with the on-site industrial intelligent gateway in a wired way; the intelligent dust removal monitoring system also comprises a terminal industrial intelligent gateway and a terminal monitor which are positioned at the far end; the terminal industrial intelligent gateway is connected with the terminal monitor in a wired way; the on-site industrial intelligent gateway and the terminal industrial intelligent gateway are in wireless communication connection by means of an industrial cloud platform. The intelligent dust removal monitoring system realizes wireless remote monitoring, and is low in cost and simple in connection.
Description
Technical Field
The utility model belongs to the technical field of dust removal, and particularly relates to an intelligent dust removal monitoring system based on the cloud internet of things.
Background
The existing industrial production control of ores, chemical industry, boilers and the like can generate more dust pollutants. Along with the improvement of the requirements on atmospheric pollution control and dust emission, more and more dust or materials are conveyed into a dust box for centralized treatment through a closed pipeline. Because of the characteristics of dust source dispersion, numerous dust collection points, centralized processing, centralized monitoring and the like, the existing wired communication and monitoring modes cannot meet the requirements of industrial production.
In the current industrial production control process, the wired communication includes a field bus communication technology and an industrial ethernet communication technology. The field bus communication technology has a plurality of protocols, the communication interfaces are not uniform, and the communication distance is short. The industrial Ethernet communication technology realizes the communication between devices through the TCP/IP protocol, has the advantages of high data transmission speed, long communication distance and high reliability, and is suitable for a large-scale industrial automatic control system. However, the traditional industrial Ethernet communication mode is adopted, a large amount of wiring is needed from the field dust removal processing data acquisition to the operation room monitoring and then to the centralized monitoring management, more industrial switches and Ethernet cables are needed to be arranged in a short distance, an optical fiber transceiver is needed in a long distance, optical fibers are fused, and the wiring cost is high.
In view of the foregoing, there is a need for an intelligent dust removal monitoring system that is inexpensive and capable of remote data transmission.
Disclosure of Invention
First, the technical problem to be solved
In order to solve the problems in the prior art, the utility model provides an intelligent dust removal monitoring system based on the cloud Internet of things, which realizes simple connection of components in a low-cost manner and ensures reliable long-distance transmission.
(II) technical scheme
In order to achieve the above purpose, the main technical scheme adopted by the utility model comprises the following steps:
the utility model provides an intelligent dust removal monitoring system based on the cloud internet of things, which comprises the following components:
at least one field instrument device located in the dust removal area and at least one executing structure for executing a dust removal operation; a logic controller and a field industrial intelligent gateway which are positioned outside the dust removing area;
each field instrument device and each execution structure are in communication connection with a logic controller; the logic controller is connected with the on-site industrial intelligent gateway in a wired way;
the intelligent dust removal monitoring system also comprises a terminal industrial intelligent gateway and a terminal monitor which are positioned at the far end; the terminal industrial intelligent gateway is connected with the terminal monitor in a wired way;
the on-site industrial intelligent gateway and the terminal industrial intelligent gateway are in wireless communication connection by means of an industrial cloud platform.
Optionally, the field instrument device includes one or more of the following: the device comprises a temperature detector, a dust detector, a liquid level meter, a material level meter, a flowmeter, a differential pressure transmitter, a gas analyzer, a weighing sensor and a pressure transmitter; each field instrument device is arranged in a dust removing area or a pipeline of each factory;
the temperature detector, the dust detector, the liquid level meter, the material level meter, the flowmeter, the differential pressure transmitter, the gas analyzer, the weighing sensor and the pressure transmitter are respectively in communication connection with the analog quantity processing component of the logic controller.
Optionally, the execution structure includes one or more of: electromagnetic pulse valve, bin wall vibrator, electric gate valve, pneumatic valve, oil pump, spraying equipment, electric butterfly valve, movable dust hood, air cannon, sonic ash removing device and dust removing fan;
the electromagnetic pulse valve, the bin wall vibrator, the electric gate valve, the pneumatic valve, the oil pump, the spraying equipment, the electric butterfly valve, the movable dust hood, the air cannon, the sonic ash removal device and the dust removal fan are respectively in communication connection with the digital quantity processing component of the logic controller.
Optionally, the logic controller is a PLC logic controller;
the PLC logic controller comprises: the system comprises a main controller, an analog quantity processing component and a digital quantity processing component;
the analog quantity processing assembly and the digital quantity processing assembly are electrically connected with the main controller;
the main controller is connected with the on-site industrial intelligent gateway in a wired way through an Ethernet communication interface.
Optionally, the terminal monitor includes: the system comprises a display component and a processing component, wherein the processing component is connected with a terminal industrial intelligent gateway in a wired mode through an Ethernet interface, and the display component is electrically connected with the processing component.
Optionally, the intelligent dust removal monitoring system based on the cloud internet of things is an intelligent dust removal monitoring system for a steel mill in the field of metallurgy, and the shell of each field instrument device is an insulating and anti-corrosion shell.
Optionally, the intelligent dust removal monitoring system further includes: a plurality of relay devices; each relay device is in communication connection with the logic controller; each relay device is arranged in the area of a plurality of field instrument devices or a plurality of execution structures and is used for relaying and transmitting data of the field instrument devices to the logic controller; and transmitting the data of the logic controller to the execution structure.
Optionally, the intelligent dust removal monitoring system further includes: the plurality of video monitoring devices are arranged outside the dust removing area and are used for carrying out video shooting on the dust removing area;
the video server is connected with the on-site industrial intelligent gateway, is in communication connection with each video monitoring device, and transmits video streams of each video monitoring device to the terminal monitor through the on-site industrial intelligent gateway.
Optionally, the terminal monitor further comprises: and the mobile terminal equipment is wirelessly connected with the processing component.
(III) beneficial effects
The intelligent dust removal monitoring system based on the cloud internet of things adopts the technical scheme that the industrial intelligent gateway is in communication with the industrial cloud platform, so that the dust removal monitoring system supports various wireless network communication modes, detection data, running states and alarm information acquired by the dust removal system by means of field instrument equipment can be transmitted to a remote terminal monitor in real time, wireless remote monitoring of the dust removal monitoring system is realized, a large number of network cables and a large number of monitoring personnel are not required to be configured, manpower and material resources are saved, the cost is low, the structure is simple, and the data transmission efficiency is high.
Drawings
Fig. 1 is a schematic diagram of an architecture of an intelligent dust removal monitoring system based on the cloud internet of things.
Reference numerals illustrate:
1. a field instrument device; 2. executing a structure; a PLC logic controller; 4. an on-site industrial intelligent gateway; 5. a first cable; 6. monitoring an industrial intelligent gateway of the terminal; 7. an industrial cloud platform; 8. a terminal monitor; 9. and a second cable.
Detailed Description
In order that the above-described aspects may be better understood, exemplary embodiments of the present utility model will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present utility model are shown in the drawings, it should be understood that the present utility model may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the utility model to those skilled in the art.
As shown in fig. 1, the present utility model provides an intelligent dust removal monitoring system based on the cloud internet of things, which includes: a field end device and a remote device;
the field terminal device includes: at least one field instrument device located in the dust removal area, such as the six field instrument devices 1 shown in fig. 1; six field meters are illustrated here, but are not limited to only six.
At least one execution structure for executing a dust removing operation, such as six actuators 2 shown in fig. 1; six actuators are illustrated here, but are not limited to only six.
A logic controller (such as the PLC logic controller 3 shown in figure 1) positioned outside the dust removal area and a field industrial intelligent gateway 4;
each field instrument device and each execution structure are in communication connection with a logic controller; the logic controller is connected with the on-site industrial intelligent gateway in a wired way; as shown in fig. 1, the PLC logic controller is connected to the field industrial intelligent gateway 4 through a first cable 5.
The remote equipment comprises a terminal industrial intelligent gateway 6 and a terminal monitor 8; the terminal industrial intelligent gateway 6 and the terminal monitor 8 are wired as shown in fig. 1 by a second cable 9.
The on-site industrial intelligent gateway 4 and the terminal industrial intelligent gateway 6 are connected by means of wireless communication of the industrial cloud platform 7, for example, data are transmitted in two directions by adopting a 4G network communication mode of an Ethernet communication interface. The field industrial intelligent gateway 4 and the terminal industrial intelligent gateway 6 of the present embodiment both support ethernet and 4G/5G, WIFI internet surfing, and the interfaces thereof include: USB interfaces, ethernet interfaces, serial ports, etc.
In the present embodiment, the field instrument device 1 includes: temperature detector, dust detector, liquid level gauge, charge level indicator, flowmeter, differential pressure transmitter, gas analyzer, weighing sensor, pressure transmitter, etc.; for example, dust detectors may be disposed in the dust removal area of each factory floor, flow meters may be disposed within the pipes, and temperature detectors may be disposed in the dust removal area of the factory floor and the pipes, respectively.
The temperature detector, the dust detector, the liquid level meter, the material level meter, the flowmeter, the differential pressure transmitter, the gas analyzer, the weighing sensor and the pressure transmitter are respectively in communication connection with the analog quantity processing component of the logic controller. The communication connection of this embodiment is understood to be a wireless connection, and in other embodiments, some of the field instrument devices may also be wired to the logic controller. The components are arranged at specific positions of the factory floor according to the requirements.
The execution structure 2 includes: electromagnetic pulse valve, wall vibrator, electric gate valve, pneumatic valve, oil pump, spraying equipment, electric butterfly valve, movable dust hood, air cannon, sonic ash removing device, dust removing fan, etc.;
the electromagnetic pulse valve, the bin wall vibrator, the electric gate valve, the pneumatic valve, the oil pump, the spraying equipment, the electric butterfly valve, the movable dust hood, the air cannon, the sonic ash removal device and the dust removal fan are respectively in communication connection with the digital quantity processing component of the logic controller.
The logic controller of the present embodiment may be a PLC logic controller; the PLC logic controller comprises: a main controller (not shown in fig. 1), an analog quantity processing component, a digital quantity processing component;
the analog quantity processing assembly and the digital quantity processing assembly are electrically connected with the main controller;
the main controller is connected with the on-site industrial intelligent gateway 4 in a wired way through an Ethernet communication interface.
The analog quantity processing component of the PLC logic controller of the embodiment is connected with each field instrument device 1, receives analog quantity data transmitted by each field instrument device, and the main controller of the PLC can adopt the existing mode to process the received analog quantity data, so that the embodiment does not improve and optimize the analysis processing process of the main controller; after analysis and optimization, the main controller issues relevant instructions to each execution structure 2 by means of the digital quantity processing component, so that each execution structure 2 performs relevant actions. The interaction process between the main controller and the analog quantity processing component and between the main controller and the digital quantity processing component all belong to the existing mode, and the embodiment does not improve the interaction process.
In this embodiment, a wired connection is typically used between field end devices.
In addition, the terminal monitor of the present embodiment includes: the processing component is connected with the terminal industrial intelligent gateway 6 through an Ethernet interface in a wired mode, and the display component is electrically connected with the processing component. In practical application, the terminal monitor further comprises a mobile terminal device, and the mobile terminal device can be wirelessly connected with the processing component and is used for checking the dust removal state, other information and the like in real time.
In practical application, the intelligent dust removal monitoring system based on the cloud internet of things is an intelligent dust removal monitoring system for steel mill dust removal in the field of metallurgy, and the shell of each field instrument device is an insulating and anti-corrosion shell.
Because the plant area in the chemical field or the ore field is quite large and the plant area is far away, a plurality of relay devices are further arranged in the embodiment, each relay device can be in communication connection with the logic controller, and the relay devices in the embodiment are generally arranged in the areas of a plurality of field instrument devices or a plurality of execution structures and are used for relaying and transmitting data of the field instrument devices to the logic controller; and transmitting the data of the logic controller to the execution structure.
In actual processing, intelligent dust removal monitored control system still includes: each video monitoring device is arranged outside the dust removing area and is used for carrying out video shooting on the dust removing area;
the video server is connected with the on-site industrial intelligent gateway, is in communication connection with each video monitoring device, and transmits video streams of each video monitoring device to the terminal monitor through the on-site industrial intelligent gateway.
The intelligent dust removal monitoring system based on the cloud internet of things adopts the technical scheme of communication between the industrial intelligent gateway and the industrial cloud platform, so that the dust removal monitoring system supports various wireless network communication modes, detection data, running states and alarm information acquired by field instrument equipment on the dust removal system site can be transmitted to a remote terminal monitor in real time, wireless remote monitoring of the dust removal monitoring system is realized, a large number of network cables and a large number of monitoring personnel are not required to be configured, manpower and material resources are saved, the cost is low, the structure is simple, and the data transmission efficiency is high.
In the description of the present specification, the terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., refer to a particular feature, structure, or characteristic described in connection with the embodiment or example as being included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present utility model have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the utility model, and that alterations, modifications, substitutions and variations may be made in the above embodiments by those skilled in the art within the scope of the utility model.
Claims (9)
1. Intelligent dust removal monitored control system based on cloud thing networking, its characterized in that includes:
at least one field instrument device located in the dust removal area and at least one executing structure for executing a dust removal operation; a logic controller and a field industrial intelligent gateway which are positioned outside the dust removing area;
each field instrument device and each execution structure are in communication connection with a logic controller; the logic controller is connected with the on-site industrial intelligent gateway in a wired way;
the intelligent dust removal monitoring system also comprises a terminal industrial intelligent gateway and a terminal monitor which are positioned at the far end; the terminal industrial intelligent gateway is connected with the terminal monitor in a wired way;
the on-site industrial intelligent gateway and the terminal industrial intelligent gateway are in wireless communication connection by means of an industrial cloud platform.
2. The cloud internet of things-based intelligent dust removal monitoring system of claim 1, wherein:
the field instrument device includes one or more of the following: the device comprises a temperature detector, a dust detector, a liquid level meter, a material level meter, a flowmeter, a differential pressure transmitter, a gas analyzer, a weighing sensor and a pressure transmitter; each field instrument device is arranged in a dust removing area or a pipeline of each factory;
the temperature detector, the dust detector, the liquid level meter, the material level meter, the flowmeter, the differential pressure transmitter, the gas analyzer, the weighing sensor and the pressure transmitter are respectively in communication connection with the analog quantity processing component of the logic controller.
3. The cloud internet of things-based intelligent dust removal monitoring system of claim 1, wherein:
the execution structure includes one or more of the following: electromagnetic pulse valve, bin wall vibrator, electric gate valve, pneumatic valve, oil pump, spraying equipment, electric butterfly valve, movable dust hood, air cannon, sonic ash removing device and dust removing fan;
the electromagnetic pulse valve, the bin wall vibrator, the electric gate valve, the pneumatic valve, the oil pump, the spraying equipment, the electric butterfly valve, the movable dust hood, the air cannon, the sonic ash removal device and the dust removal fan are respectively in communication connection with the digital quantity processing component of the logic controller.
4. The cloud internet of things-based intelligent dust removal monitoring system of claim 1, wherein: the logic controller is a PLC logic controller;
the PLC logic controller comprises: the system comprises a main controller, an analog quantity processing component and a digital quantity processing component; the analog quantity processing assembly and the digital quantity processing assembly are electrically connected with the main controller;
the main controller is connected with the on-site industrial intelligent gateway in a wired way through an Ethernet communication interface.
5. The cloud internet of things-based intelligent dust removal monitoring system of claim 1, wherein:
the terminal monitor includes: the system comprises a display component and a processing component, wherein the processing component is connected with a terminal industrial intelligent gateway in a wired mode through an Ethernet interface, and the display component is electrically connected with the processing component.
6. The cloud internet of things-based intelligent dust removal monitoring system of claim 2, wherein:
the intelligent dust removal monitoring system based on the cloud Internet of things is used for a steel mill in the field of metallurgy, and the shell of each field instrument device is an insulating and anti-corrosion shell.
7. The cloud internet of things-based intelligent dust removal monitoring system of claim 1, wherein: the intelligent dust removal monitoring system further comprises: a plurality of relay devices; each relay device is in communication connection with the logic controller; each relay device is arranged in the area of a plurality of field instrument devices or a plurality of execution structures and is used for relaying and transmitting data of the field instrument devices to the logic controller; and transmitting the data of the logic controller to the execution structure.
8. The cloud internet of things-based intelligent dust removal monitoring system of claim 1, wherein: the intelligent dust removal monitoring system further comprises: the plurality of video monitoring devices are arranged outside the dust removing area and are used for carrying out video shooting on the dust removing area;
the video server is connected with the on-site industrial intelligent gateway, is in communication connection with each video monitoring device, and transmits video streams of each video monitoring device to the terminal monitor through the on-site industrial intelligent gateway.
9. The cloud internet of things-based intelligent dust removal monitoring system of claim 5, wherein:
the terminal monitor further includes: and the mobile terminal equipment is wirelessly connected with the processing component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322274427.8U CN220087487U (en) | 2023-08-23 | 2023-08-23 | Intelligent dust removal monitoring system based on cloud internet of things |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322274427.8U CN220087487U (en) | 2023-08-23 | 2023-08-23 | Intelligent dust removal monitoring system based on cloud internet of things |
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| Publication Number | Publication Date |
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| CN220087487U true CN220087487U (en) | 2023-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322274427.8U Active CN220087487U (en) | 2023-08-23 | 2023-08-23 | Intelligent dust removal monitoring system based on cloud internet of things |
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| Country | Link |
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| CN (1) | CN220087487U (en) |
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2023
- 2023-08-23 CN CN202322274427.8U patent/CN220087487U/en active Active
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