CN220083690U - Kiln inlet and outlet machine - Google Patents
Kiln inlet and outlet machine Download PDFInfo
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- CN220083690U CN220083690U CN202321222914.3U CN202321222914U CN220083690U CN 220083690 U CN220083690 U CN 220083690U CN 202321222914 U CN202321222914 U CN 202321222914U CN 220083690 U CN220083690 U CN 220083690U
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- conveyor belt
- photoelectric sensor
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- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 239000000049 pigment Substances 0.000 abstract description 5
- 238000001354 calcination Methods 0.000 description 7
- 238000012840 feeding operation Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
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Abstract
The utility model discloses a kiln inlet and outlet machine, which belongs to the technical field of pearlescent pigment production, and comprises: a frame; a roller conveyer belt and two second triangular conveyer belts are arranged on one side of the frame side by side; the conveying direction of the roller conveying belt is perpendicular to the conveying directions of the two second triangular conveying belts; two first triangular conveyor belts are arranged on the other side of the frame side by side; the two first triangular conveyor belts and the two second triangular conveyor belts are correspondingly arranged; the conveying directions of the two first triangular conveying belts are the same as the conveying directions of the two second triangular conveying belts; the frame is provided with a lifting device for driving the two second triangular conveyor belts to lift. The utility model realizes automatic operation of crucible entering and exiting the kiln, can effectively reduce labor intensity and production cost, and improves production efficiency.
Description
Technical Field
The utility model relates to the technical field of pearlescent pigment production, in particular to a kiln inlet and outlet machine.
Background
The pearlescent pigment is required to be calcined in the production process of the pearlescent pigment. However, in the current pearlescent pigment production process, a crucible is usually put into a calcining kiln by manpower, and the crucible is taken off from the kiln outlet end by manpower, so that the problems of high labor intensity, low production efficiency and high production cost exist.
Therefore, how to provide a kiln feeding and discharging machine capable of reducing labor intensity and production cost and improving production efficiency is one of the technical problems to be solved in the art.
Disclosure of Invention
In view of the above, the utility model provides a kiln inlet and outlet machine, which aims to solve the problems in the prior art.
In order to solve the technical problems, the utility model adopts the following technical scheme:
a kiln engine in and out comprising: a frame; a roller conveyer belt and two second triangular conveyer belts are arranged on one side of the frame side by side; the conveying direction of the roller conveying belt is perpendicular to the conveying directions of the two second triangular conveying belts; two first triangular conveyor belts are arranged on the other side of the frame side by side; the two first triangular conveyor belts and the two second triangular conveyor belts are correspondingly arranged; the conveying directions of the two first triangular conveying belts are the same as the conveying directions of the two second triangular conveying belts; the frame is provided with a lifting device for driving the two second triangular conveyor belts to lift.
Preferably, the frame is provided with a first driving motor for driving the two first triangular conveyor belts, a second driving motor for driving the two second triangular conveyor belts, and a third driving motor for driving the roller conveyor belts.
Preferably, the distance between the two second triangular conveyor belts is smaller than the distance between the two first triangular conveyor belts; one side of the two second triangular conveyer belts, which is close to the first triangular conveyer belts, stretches into the space between the two first triangular conveyer belts.
Preferably, the lifting device comprises a lifting driving motor, a speed reducer, a turntable, a first driving rod, a linkage rod, two second driving rods, two driving shafts, four third driving rods, four fourth driving rods and two conveying belt lifting guide rails; the lifting driving motor and the speed reducer are arranged on the frame; the output end of the lifting driving motor is connected with the input end of the speed reducer; the turntable is arranged at the output end of the speed reducer; one end of the first driving rod is connected to the eccentric position of the turntable; the other end of the first driving rod is connected with one end of the second driving rod; the two second driving rods are connected through the linkage rod; the two driving shafts are both rotatably connected to the frame; the other ends of the two second driving rods are respectively connected with the corresponding driving shafts; the two ends of each driving shaft are provided with a third driving rod; the other end of each third driving rod is connected with a fourth driving rod; a conveyor belt lifting guide rail is arranged right below each second triangular conveyor belt; each conveyor belt lifting guide rail is arranged in parallel with the second triangular conveyor belt; each conveyer belt lifting guide rail is arranged at the top end of the corresponding fourth driving rod.
Preferably, a detecting device for detecting the position of the crucible is arranged on the frame.
Preferably, the detection device includes a first photosensor, a second photosensor, a third photosensor, and a fourth photosensor; the first photoelectric sensor is arranged at the junction of the first triangular conveyor belt and the second triangular conveyor belt; the second photoelectric sensor and the third photoelectric sensor are arranged opposite to the second triangular conveyor belt; the distance between the second photoelectric sensor and the first photoelectric sensor is larger than the widths of three crucibles; the distance between the third photoelectric sensor and the second photoelectric sensor is the width of one crucible; the fourth photoelectric sensor is arranged opposite to the roller conveyer belt.
Preferably, a first baffle plate for blocking the crucible is arranged on one side, away from the first triangular conveyor belt, of the frame; the first baffle plate is perpendicular to the second triangular conveyor belt.
Preferably, the detection device includes a fifth photosensor; the fifth photoelectric sensor is arranged opposite to the roller conveyor belt.
Preferably, a second baffle plate for blocking the crucible is arranged on the frame; the second baffle is arranged in parallel with the second triangular conveyor belt.
Compared with the prior art, the utility model has the following technical effects: the utility model realizes automatic operation of crucible entering and exiting the kiln, can effectively reduce labor intensity and production cost, and improves production efficiency.
Drawings
FIG. 1 is a schematic diagram of a kiln inlet and outlet machine according to the present utility model;
FIG. 2 is a schematic diagram of a lifting device;
FIG. 3 is a cross-sectional view of a roller conveyor belt and a second delta conveyor belt;
FIG. 4 is a schematic diagram of a kiln entry and exit machine for kiln entry operation according to the present utility model;
FIG. 5 is a schematic diagram of a kiln entering and exiting machine for kiln exit operation according to the present utility model;
in the figure: 1. a frame; 2. a roller conveyor belt; 3. a second triangular conveyor belt; 4. a first triangular conveyor belt; 5. a first driving motor; 6. a second driving motor; 7. a third driving motor; 8. a lifting driving motor; 9. a speed reducer; 10. a turntable; 11. a first driving lever; 12. a linkage rod; 13. a second driving lever; 14. a drive shaft; 15. a third driving lever; 16. a fourth driving lever; 17. a conveyor belt lifting guide rail; 18. a crucible; 19. a first photosensor; 20. a second photosensor; 21. a third photosensor; 22. a fourth photosensor; 23. a first baffle; 24. a fifth photosensor; 25. and a second baffle.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the utility model discloses a kiln inlet and outlet machine, comprising: a frame 1; a roller conveyer belt 2 and two second triangular conveyer belts 3 are arranged on one side of the frame 1 side by side; the two second triangular conveyor belts 3 are arranged in gaps between the rollers of the roller conveyor belt 2, so that interference with the roller conveyor belt 2 is avoided; the conveying direction of the roller conveyor belt 2 is perpendicular to the conveying directions of the two second triangular conveyor belts 3; two first triangular conveyor belts 4 are arranged on the other side of the frame 1 side by side; the two first triangular conveyor belts 4 and the two second triangular conveyor belts 3 are correspondingly arranged; the conveying direction of the two first triangular conveying belts 4 is the same as the conveying direction of the two second triangular conveying belts 3; the frame 1 is provided with a lifting device for driving the two second triangular conveyor belts 3 to lift; when the kiln feeding and discharging machine is used for kiln feeding operation, the crucible 18 is conveyed onto the two second triangular conveyor belts 3 through the two first triangular conveyor belts 4, the second triangular conveyor belts 3 are in a lifting state, the two second triangular conveyor belts 3 are controlled by the lifting device to descend to a preset position, the bottom end of the crucible 18 is enabled to collide with the roller conveyor belts 2, the roller conveyor belts 2 drive the crucible 18 to move and convey the crucible into the calcining kiln, in the process, the two second triangular conveyor belts 3 are controlled by the lifting device to ascend to the preset position, kiln feeding operation is completed repeatedly in this way, when the kiln feeding and discharging machine is used for kiln discharging operation, the crucible 18 enters the roller conveyor belts 2 after coming out of the calcining kiln, the crucible 18 is conveyed to the two second triangular conveyor belts 3 by the roller conveyor belts 2, the second triangular conveyor belts 3 are in a descending state, the lifting device is controlled by the two second triangular conveyor belts 3 to the preset position, the crucible 18 is conveyed to the two first triangular conveyor belts 4 by the second triangular conveyor belts 3, the crucible 18 is conveyed by the two first triangular conveyor belts 4 in the process, the labor intensity of the two first triangular conveyor belts 4 is controlled by the lifting device to move out of the crucible 18 to the preset position, the kiln feeding operation is achieved easily, the labor intensity is improved, the kiln feeding operation is achieved easily, and the kiln feeding operation is achieved, and the production operation is convenient, and the kiln feeding operation is achieved.
The frame 1 is provided with a first driving motor 5 for driving the two first triangular conveyor belts 4, a second driving motor 6 for driving the two second triangular conveyor belts 3, and a third driving motor 7 for driving the roller conveyor belts 2.
The first drive motor 5, the second drive motor 6 and the third drive motor 7 are all gear motors.
The distance between the two second triangular conveyor belts 3 is smaller than the distance between the two first triangular conveyor belts 4; one side of the two second triangular conveyer belts 3, which is close to the first triangular conveyer belts 4, extends into the space between the two first triangular conveyer belts 4; the conveying process of the crucible between the second triangular conveying belt and the first triangular conveying belt is smoother.
The lifting device comprises a lifting driving motor 8, a speed reducer 9, a turntable 10, a first driving rod 11, a linkage rod 12, two second driving rods 13, two driving shafts 14, four third driving rods 15, four fourth driving rods 16 and two conveyer belt lifting guide rails 17; the lifting driving motor 8 and the speed reducer 9 are arranged on the frame 1; the output end of the lifting driving motor 8 is connected with the input end of the speed reducer 9; the rotary disc 10 is arranged at the output end of the speed reducer 9; one end of a first driving rod 11 is connected to the eccentric position of the turntable 10; the other end of the first driving rod 11 is rotatably connected with one end of a second driving rod 13; the two ends of the linkage rod 12 are respectively and rotatably connected to the middle parts of the two second driving rods 13; both driving shafts 14 are rotatably connected to the frame 1; the other ends of the two second driving rods 13 are respectively connected with the middle parts of the corresponding driving shafts 14; a third driving rod 15 is arranged at two ends of each driving shaft 14; the other end of each third driving rod 15 is connected with a fourth driving rod 16; a conveyor belt lifting guide rail 17 is arranged right below each second triangular conveyor belt 3; each conveyor belt lifting guide rail 17 is arranged in parallel with the second triangular conveyor belt 3; each conveyer belt lifting guide rail 17 is arranged at the top end of the corresponding fourth driving rod 16; when the three-dimensional lifting device is used, the rotary table 10 is driven to rotate through the lifting driving motor 8 and the speed reducer 9, the rotary table 10 drives the first driving rod 11 to eccentrically operate, the first driving rod 11 drives one second driving rod 13 connected with the rotary table to rotate, the other second driving rod 13 is driven to simultaneously rotate through the linkage rod 12, the two second driving rods 13 drive the two driving shafts 14 to simultaneously rotate, the two driving shafts 14 drive the four third driving rods 15 to rotate, the four third driving rods 15 drive the four fourth driving rods 16 to perform lifting motion, the four fourth driving rods 16 drive the two conveying belt lifting guide rails 17 to perform lifting motion, and the two conveying belt lifting guide rails 17 drive the two second triangular conveying belts 3 to perform lifting motion.
Two fifth driving rods are arranged at the bottom end of each conveyor belt lifting guide rail 17; the bottom ends of two fifth driving rods of the two conveyer belt lifting guide rails 17 positioned on the same side are respectively provided with a driving plate; the top end of each fourth driving rod 16 is connected to the top end of the corresponding driving plate; by arranging the fifth driving rod and the driving plate, the lifting process of the second triangular conveyer belt 3 is more stable.
The frame 1 is provided with a sixth sensor for sensing the lifting of the second triangular conveyer belt 3, and the sixth sensor is used for detecting the lifting state of the second triangular conveyer belt 3.
The frame 1 is provided with a detection device for detecting the position of the crucible 18, so that the automatic control is conveniently realized.
As shown in fig. 4, as an alternative embodiment of the present utility model, when the kiln entrance and exit machine is used for kiln entrance operation, the detection device includes a first photoelectric sensor 19, a second photoelectric sensor 20, a third photoelectric sensor 21, and a fourth photoelectric sensor 22; the first photoelectric sensor 19 is arranged at the junction of the first triangular conveyor belt 4 and the second triangular conveyor belt 3; the second photoelectric sensor 20 and the third photoelectric sensor 21 are arranged opposite to the second triangular conveyor belt 3; the distance between the second photosensor 20 and the first photosensor 19 is greater than the width of three crucibles 18; the distance between the third photosensor 21 and the second photosensor 20 is the width of one crucible 18; the fourth photoelectric sensor 22 is arranged opposite to the roller conveyor belt 2; the kiln inlet and outlet machine is arranged at the kiln inlet of the calcining kiln, when the kiln inlet and outlet machine is used, the first driving motor 5 is started to drive the first triangular conveyor belt 4 to run, the first crucible 18 is conveyed to the second triangular conveyor belt 3 by the first triangular conveyor belt 4, the first photoelectric sensor 19 is started after sensing the first crucible 18, the second driving motor 6 is started to drive the second triangular conveyor belt 3 to run, the second triangular conveyor belt 3 drives the first crucible 18 to move forwards for a certain distance and then stop, when the second crucible 18 is conveyed to lean against the first crucible 18, the first photoelectric sensor 19 senses the second crucible 18, the second triangular conveyor belt 3 continues to move forwards for a certain distance and then stops, when the third crucible 18 is conveyed to lean against the second crucible 18, the first photoelectric sensor 19 senses the third crucible 18, the second triangular conveyor belt 3 continues to walk forward to a preset position, the second photoelectric sensor 20 and the third photoelectric sensor 21 sense the crucible 18 at the same time, the fourth photoelectric sensor 22 does not sense the crucible 18, at the moment, the lifting driving motor is started, the lifting device descends to enable the three crucibles 18 to fall onto the roller conveyor belt 2, the third driving motor 7 drives the roller conveyor belt 2 to accelerate to run, the roller conveyor belt 2 conveys the three crucibles 18 to the calcining kiln direction until the crucibles 18 completely pass through the fourth photoelectric sensor 22, the third driving motor 7 operates slowly, in the process, the sixth sensor senses that the second triangular conveyor belt 3 descends, after a certain time delay, the lifting device drives the second triangular conveyor belt 3 to ascend to the preset position, the first triangular conveyor belt 4 continuously conveys the crucibles 18 forward, and the kiln feeding operation is completed repeatedly.
In the present embodiment, further, the side of the frame 1 away from the first triangular conveyor 4 is provided with a first baffle 23 for blocking the crucible 18; the first baffle plate 23 is arranged vertically to the second triangular conveyer belt 3; in use, the first baffle 23 acts as a barrier to the crucible 18, preventing the crucible 18 from rushing out of the second triangular conveyor 3.
As an alternative embodiment of the present utility model, as shown in fig. 5, when the kiln entrance and exit machine is used for the kiln exit operation, the detecting means includes a fifth photosensor 24; the fifth photoelectric sensor 24 is arranged opposite to the roller conveyer belt 2; the kiln inlet and outlet machine of this implementation is placed in the kiln mouth of calcining kiln, when using, start third driving motor 7 and drive roller conveyer belt 2 rethread operation, the back comes out from the kiln mouth of calcining kiln of three crucible 18 side by side, roller conveyer belt 2 drives three crucible 18 and advances to second triangular conveyer belt 3, after fifth photoelectric sensor 24 sensed crucible 18, third driving motor 7 drives roller conveyer belt 2 and accelerates the operation and after delaying certain time, third driving motor 7 rethread operation, in this course, three crucible 18 carries fast to second triangular conveyer belt 3, elevating gear drives second triangular conveyer belt 3 to rise, make three crucible 18 break away from and drive roller conveyer belt 2, simultaneously second driving motor 6 starts, second triangular conveyer belt 3 carries three crucible 18 to first triangular conveyer belt 4 in proper order and walks away crucible 18 through first triangular conveyer belt 4, in this course, after sixth sensor senses second triangular conveyer belt 3 descends, delay time, elevating gear drives second triangular conveyer belt 3 to preset position, wait for the batch to come down, the work is accomplished like this repeatedly.
In this embodiment, the frame 1 is provided with a second baffle 25 for blocking the crucible 18; the second baffle 25 is arranged in parallel with the second triangular conveyor belt 3; in use, the second baffle 25 acts as a barrier to the crucible 18, preventing the crucible 18 from rushing out of the roller conveyor 2.
The foregoing description is only of the preferred embodiments of the present utility model and is not intended to limit the technical scope of the present utility model, so that any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present utility model still fall within the scope of the technical solutions of the present utility model.
Claims (9)
1. A kiln engine in and out, comprising: a frame (1); a roller conveyer belt (2) and two second triangular conveyer belts (3) are arranged on one side of the frame (1) side by side; the conveying direction of the roller conveying belt (2) is perpendicular to the conveying directions of the two second triangular conveying belts (3); two first triangular conveyor belts (4) are arranged on the other side of the frame (1) side by side; the two first triangular conveying belts (4) and the two second triangular conveying belts (3) are correspondingly arranged; the conveying direction of the two first triangular conveying belts (4) is the same as the conveying direction of the two second triangular conveying belts (3); the lifting device for driving the two second triangular conveyor belts (3) to lift is arranged on the frame (1).
2. A kiln inlet and outlet machine according to claim 1, characterized in that the frame (1) is provided with a first drive motor (5) for driving two first v-belts (4), a second drive motor (6) for driving two second v-belts (3) and a third drive motor (7) for driving the roller conveyor (2).
3. A kiln inlet and outlet according to claim 1, characterized in that the distance between two of said second v-belts (3) is smaller than the distance between two of said first v-belts (4); one side of the two second triangular conveyer belts (3) close to the first triangular conveyer belts (4) stretches into the space between the two first triangular conveyer belts (4).
4. A kiln inlet and outlet machine according to claim 1, characterized in that the lifting device comprises a lifting drive motor (8), a speed reducer (9), a turntable (10), a first drive rod (11), a linkage rod (12), two second drive rods (13), two drive shafts (14), four third drive rods (15), four fourth drive rods (16) and two conveyor lifting guide rails (17); the lifting driving motor (8) and the speed reducer (9) are arranged on the frame (1); the output end of the lifting driving motor (8) is connected with the input end of the speed reducer (9); the rotary table (10) is arranged at the output end of the speed reducer (9); one end of the first driving rod (11) is connected to the eccentric position of the rotary disc (10); the other end of the first driving rod (11) is connected with one end of the second driving rod (13); the two second driving rods (13) are connected through the linkage rod (12); both driving shafts (14) are rotatably connected to the frame (1); the other ends of the two second driving rods (13) are respectively connected with the corresponding driving shafts (14); both ends of each driving shaft (14) are provided with a third driving rod (15); the other end of each third driving rod (15) is connected with a fourth driving rod (16); a conveyor belt lifting guide rail (17) is arranged right below each second triangular conveyor belt (3); each conveyor belt lifting guide rail (17) is arranged in parallel with the second triangular conveyor belt (3); each conveyer belt lifting guide rail (17) is arranged at the top end of the corresponding fourth driving rod (16).
5. Kiln inlet and outlet according to claim 1, characterized in that the frame (1) is provided with detection means for detecting the position of the crucible (18).
6. A kiln inlet and outlet machine according to claim 5, characterized in that the detection means comprise a first photoelectric sensor (19), a second photoelectric sensor (20), a third photoelectric sensor (21) and a fourth photoelectric sensor (22); the first photoelectric sensor (19) is arranged at the junction of the first triangular conveyor belt (4) and the second triangular conveyor belt (3); the second photoelectric sensor (20) and the third photoelectric sensor (21) are arranged opposite to the second triangular conveyor belt (3); the distance between the second photosensor (20) and the first photosensor (19) is greater than the width of three crucibles (18); the distance between the third photoelectric sensor (21) and the second photoelectric sensor (20) is the width of one crucible (18); the fourth photoelectric sensor (22) is arranged opposite to the roller conveyor belt (2).
7. A kiln inlet and outlet machine according to claim 6, characterized in that a first baffle (23) for blocking the crucible (18) is arranged on the side of the frame (1) away from the first triangular conveyor belt (4); the first baffle (23) is perpendicular to the second triangular conveyor belt (3).
8. A kiln inlet and outlet according to claim 5, characterized in that the detection means comprise a fifth photoelectric sensor (24); the fifth photoelectric sensor (24) is arranged opposite to the roller conveyor belt (2).
9. A kiln inlet and outlet according to claim 8, characterized in that the frame (1) is provided with a second baffle (25) for blocking the crucible (18); the second baffle (25) is arranged in parallel with the second triangular conveyor belt (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321222914.3U CN220083690U (en) | 2023-05-19 | 2023-05-19 | Kiln inlet and outlet machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321222914.3U CN220083690U (en) | 2023-05-19 | 2023-05-19 | Kiln inlet and outlet machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220083690U true CN220083690U (en) | 2023-11-24 |
Family
ID=88826595
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321222914.3U Active CN220083690U (en) | 2023-05-19 | 2023-05-19 | Kiln inlet and outlet machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220083690U (en) |
-
2023
- 2023-05-19 CN CN202321222914.3U patent/CN220083690U/en active Active
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