CN220075643U - Glass steel hot pressing solidification setting device - Google Patents
Glass steel hot pressing solidification setting device Download PDFInfo
- Publication number
- CN220075643U CN220075643U CN202321686229.6U CN202321686229U CN220075643U CN 220075643 U CN220075643 U CN 220075643U CN 202321686229 U CN202321686229 U CN 202321686229U CN 220075643 U CN220075643 U CN 220075643U
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- plate
- board
- roller
- glass fiber
- setting
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- 238000007711 solidification Methods 0.000 title claims abstract description 8
- 230000008023 solidification Effects 0.000 title claims abstract description 8
- 238000007731 hot pressing Methods 0.000 title claims description 27
- 229910000831 Steel Inorganic materials 0.000 title claims description 5
- 239000011521 glass Substances 0.000 title claims description 5
- 239000010959 steel Substances 0.000 title claims description 5
- 239000004744 fabric Substances 0.000 claims abstract description 32
- 238000007493 shaping process Methods 0.000 claims abstract description 26
- 238000009960 carding Methods 0.000 claims abstract description 22
- 239000011152 fibreglass Substances 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims description 14
- 239000010453 quartz Substances 0.000 claims description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 230000006978 adaptation Effects 0.000 claims description 3
- 239000002775 capsule Substances 0.000 claims 2
- 239000003365 glass fiber Substances 0.000 abstract description 49
- 239000000835 fiber Substances 0.000 abstract description 16
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 239000011347 resin Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 238000007712 rapid solidification Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000004746 geotextile Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model relates to the technical field of solidification and shaping devices, and provides a glass fiber reinforced plastic hot-press solidification and shaping device which comprises a shaping die, wherein a guide mechanism is arranged at the feeding end of the shaping die, the guide mechanism comprises a fixing frame, a first carding plate, a second carding plate and a collecting plate, the first carding plate, the second carding plate and the collecting plate are sequentially assembled from one end to one end provided with the shaping die, the apertures of the first carding plate, the second carding plate and the collecting plate for penetrating fibers are sequentially increased, a front roller and a rear roller are respectively arranged on the fixing frame through a supporting frame, and cloth rolls are respectively sleeved on the front roller and the rear roller. According to the utility model, the first carding plates are arranged at two sides of the fixing frame and symmetrically arranged, so that more fiber bundles can be conveniently and sequentially led into the fixing frame from two sides of the fixing frame, more fibers are led in batches, the total amount of glass fibers at two sides is reduced, the carding is simple, and the situation that the fiber bundles are wound mutually and are not well carded is greatly reduced.
Description
Technical Field
The utility model relates to the technical field of curing and shaping devices, in particular to a glass fiber reinforced plastic hot-pressing curing and shaping device.
Background
The glass fiber reinforced plastic is formed by compounding glass fiber and a resin matrix. Glass fibers are used as reinforcing materials, which have a high tensile strength and modulus of elasticity. For conventional resins, the tensile strength of glass fibers is about thirty times the tensile strength of the resin, and the elastic modulus of glass fibers is about twenty times the elastic modulus of the resin. Accordingly, the tensile strength and stiffness of the glass fiber reinforced plastic member are determined mainly by the glass fibers; the compressive strength, flexural strength and electrical properties of the glass fiber reinforced plastic member are not related to the glass fiber but to the properties of the resin.
The utility model provides a glass fiber wire drawing cooling setting device of patent number "CN209602376U", includes the base station, the base station top outer wall is opened there is the mounting groove, and the opposite both sides inner wall grafting of mounting groove has the equidistance roller bearing that distributes, roller bearing one side outer wall welding has the gyro wheel, and the outer wall of gyro wheel one side is opened there is diamond line, base station top outer wall both sides welding has the fixed plate of symmetric distribution, and two opposite both sides outer wall grafting of fixed plate have two axis of rotation, two axis of rotation one end all passes fixed plate one side outer wall welding and has the drive wheel, and two drive wheel outer walls have cup jointed same conveyer belt, axis of rotation one side outer wall welding has the runner, and runner one side outer wall welding has the rack of equidistance annular distribution. The utility model not only can improve the adhesiveness and toughness of the weaving part of the glass fiber cloth, but also can improve the cooling efficiency of the device on the glass fiber cloth, and can enable the glass fiber cloth to be smoother in the conveying process.
In the prior art, the step of processing glass fiber reinforced plastic is that the glass fiber is extracted from a discharging roll and passes through a dip-dyeing tank containing resin, the melted resin is attached to the glass fiber, the melted resin is solidified and shaped through a hot-press shaping device, and a shaped finished product is pulled out through a traction mechanism, but the glass fiber is directly pulled to a hot-press shaping die in the front in the prior art, all the glass fibers are transported in the same direction, if the required glass fiber quantity is more when the finished product is manufactured, when a worker combs the glass fiber, the worker is inconvenient to find the glass fiber at a proper position and pass through a corresponding guide hole on a guide plate at the position due to the fact that the glass fiber quantity is more, and the glass fibers are mutually wound and crossed, so that the operation is inconvenient.
Disclosure of Invention
The utility model aims to solve the problem that the prior art is inconvenient to carry out traction carding on more glass fiber bundles.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a glass steel hot pressing solidification setting device, includes the design mould, design mould feed end is equipped with guiding mechanism, guiding mechanism includes mount, first comb board, second comb board and collection board, first comb board is equipped with two and the symmetry sets up the both sides of mount, first comb board is the slope setting, first comb board, second comb board and collection board are equipped with the one end of design mould by one end and assemble in proper order and set up, first comb board, second comb board and collection board are last to be used for passing fibrous aperture to increase gradually, be equipped with preceding roller and back roller through the support frame on the mount respectively, all overlap on preceding roller and the back roller and be equipped with the yardage roll, design mould feed end position department be equipped with preceding guide board in the mount, the second comb board is kept away from design mould one side be equipped with back guide board on the mount, preceding roller and back roller pass respectively the below of preceding guide board and back guide board, can dismantle in the design mould and be equipped with the box, be equipped with the heat-pressing groove in the box, the feed end is wide in the die box and is equipped with the front roller and back roller, and is equipped with more fibrous opposite sides in proper order to the opposite directions when the setting up the inside fibrous bundle of two is not easy to each other to the mutual side of the setting up of the mount through the feed end of two sides of leading-in the support frame, the second comb board.
As a preferred embodiment, the second comb plate and the integrated plate below all are equipped with the guiding groove, the back guide board is right angle structure, the yardage roll one end on the back roller is kept away from the one side that the second was combed the plate from the back guide board and passes to run through the guiding groove on the second comb plate and the integrated plate in proper order and extend to the inside below of autoclave, through the guiding groove that sets up, be convenient for guide the yardage roll on the back guide board to the below of glass fiber bundle, the yardage roll of cooperation top wraps up the glass fiber bundle, increases the intensity of finished product after the hot pressing.
As a preferred implementation mode, the corner of the contact surface of the rear guide plate and the cloth roll is rotationally provided with a roller, the surface of the roller protrudes out of the surface of the rear guide plate, and the roller is rotationally arranged, so that when the cloth roll passes through the roller, the roller can be driven to rotate, part of sliding friction between the cloth roll and the rear guide plate is converted into rolling friction, and abrasion to the cloth roll is reduced.
As a preferred implementation mode, the shaping mould comprises an upper mould and a lower mould, the mould box is clamped and arranged between the upper mould and the lower mould, the two sides of the outer side of the upper mould and the two sides of the outer side of the lower mould are connected through bolt assembly, and the mould box is convenient to detach and replace through the cooperation of the upper mould and the lower mould, so that products with different shapes can be produced.
As a preferred implementation mode, the upper die and the lower die are internally provided with quartz heating pipes, the quartz heating pipes are electrically communicated with an external power supply, the die box is a heat conducting die, and rapid solidification and molding are realized by carrying out electrifying heating on the quartz heating pipes and matching with the heat conducting performance of the die box so as to realize heating extrusion of fiber bundles passing through the inside of the die box.
As a preferred embodiment, the front guide board with can dismantle the setting between the mount, the inside diaphragm that is equipped with of mount, the front guide board be close to the one side of diaphragm box be equipped with the clamping hook board that the diaphragm block set up, the clamping hook board with pass through fixing bolt assembly connection between the diaphragm, the front guide board is L type structure, the below of front guide board with autoclave top adaptation, through the detachable setting to the front guide board, be convenient for change the front guide board, make the shape of its below shape adaptation autoclave's inside top, be convenient for glass fiber gets into the autoclave through front guide board below smoothly, wherein two yardages are located glass fiber bundle's top and below respectively, realize the parcel to glass fiber bundle, have increased the intensity of finished product after the thermoforming.
Compared with the prior art, the utility model has the advantages and positive effects that,
1. according to the utility model, through the guiding mechanism, the root fibers are conveniently and sequentially carded and guided, winding and knotting are avoided, more fiber bundles are conveniently and sequentially guided into the fixing frame from two sides of the fixing frame by arranging the first carding plate at two sides of the fixing frame and are guided in batches, so that the total amount of glass fibers at two sides is reduced, the carding process is simpler, the situation that the fiber bundles are relatively entangled and are not better carded is greatly reduced, the fibers entering the shaping mold are heated and extruded by the hot-pressing groove, the glass fiber bundles are subjected to hot-pressing solidification forming to form the shape of the hot-pressing groove, the fiber bundles enter from the feeding end of the wider hot-pressing groove, the discharging end is narrower, the glass fiber bundles are intensively extruded in the moving process, the finished product passing through the hot-pressing groove is the shape of the hot-pressing groove under the heating condition, the use is simple, and the fiber bundles can uniformly and smoothly pass through.
2. According to the utility model, the die box is replaced conveniently according to the shape of the produced product, the practicability of the equipment is improved, and the two cloth rolls are additionally arranged above and below the glass fiber bundles, so that the glass fiber bundles can be wrapped in the two cloth rolls during hot pressing, and the integral strength of the finished product is improved.
Drawings
FIG. 1 is a perspective view of a glass fiber reinforced plastic hot press curing and shaping device provided by the utility model;
FIG. 2 is a rear view of a fixing frame of a glass fiber reinforced plastic hot-press curing shaping device provided by the utility model;
FIG. 3 is a schematic diagram showing the detachment of the fixing frame and the front guide plate of the glass fiber reinforced plastic hot-press curing shaping device;
fig. 4 is a schematic diagram showing the disassembly of a shaping mold of the glass fiber reinforced plastic hot-press curing shaping device.
Legend description:
1. shaping a mold; 2. a fixing frame; 3. a first comb plate; 4. a second comb plate; 5. a collecting plate; 6. a support frame; 7. a front roller; 8. a rear roller; 9. a cloth roll; 10. a front guide plate; 11. a rear guide plate; 12. a mold box; 13. a hot pressing groove; 14. a guide groove; 15. a roller; 111. an upper die; 112. a lower die; 16. a quartz heating tube; 17. a cross plate; 18. and a clasp plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides a glass steel hot pressing solidification setting device, including setting die 1, setting die 1 feed end is equipped with guiding mechanism, guiding mechanism includes mount 2, first comb board 3, the second comb board 4 and integrated plate 5, first comb board 3 is equipped with two and symmetry setting in the both sides of mount 2, first comb board 3 is the slope setting, first comb board 3, second comb board 4 and integrated plate 5 are equipped with setting die 1's one end by one end and assemble the setting in proper order, first comb board 3, second comb board 4 and integrated plate 5 are last be used for passing fibrous aperture to increase gradually, be equipped with front roller 7 and back roller 8 through support frame 6 on the mount 2 respectively, all the cover is equipped with cloth roll 9 on front roller 7 and the back roller 8, be equipped with front guide plate 10 in the mount 2 of setting die 1 feed end position department, second comb board 4 is kept away from setting die 1's the mount 2 on be equipped with back guide plate 11, front guide plate 10 and back guide plate 11's below is passed respectively to the cloth roll 9 on the back roller 8, can dismantle in setting die 1 is equipped with die box 12 in the die box 12, be equipped with heat and press groove 13 in the die box is equipped with the heat and press groove is wide in the mount 2 and can be more when the two sides are set up the opposite sides to the opposite sides of the opposite direction each other, the inside is avoided the opposite to the setting die 2 to be more fiber is easy to set up from two sides to the opposite sides of the opposite directions to the setting die 2.
As shown in fig. 1-4, the lower parts of the second carding plate 4 and the collecting plate 5 are respectively provided with a guide groove 14, the rear guide plate 11 is in a right-angle structure, one end of the cloth roll 9 on the rear roller 8 penetrates through the rear guide plate 11 from one surface far away from the second carding plate 4 and sequentially penetrates through the guide grooves 14 on the second carding plate 4 and the collecting plate 5 to extend to the lower part inside the hot pressing groove 13, the cloth roll 9 on the rear guide plate 11 is conveniently guided to the lower part of the glass fiber bundle through the arranged guide grooves 14, the glass fiber bundle is wrapped by the cloth roll 9 above, and the strength of a finished product is increased after hot pressing.
As shown in fig. 1-4, a roller 15 is rotatably arranged at the corner position of the contact surface of the rear guide plate 11 and the cloth roll 9, the surface of the roller 15 protrudes out of the surface of the rear guide plate 11, and when the cloth roll 9 passes through the roller 15 through the rotatably arranged roller 15, the roller 15 can be driven to rotate, so that part of sliding friction between the cloth roll 9 and the rear guide plate 11 is converted into rolling friction, and the abrasion to the cloth roll 9 is reduced.
As shown in fig. 1-4, the shaping mold 1 comprises an upper mold 111 and a lower mold 112, the mold box 12 is clamped between the upper mold 111 and the lower mold 112, the two sides of the outer sides of the upper mold 111 and the lower mold 112 are assembled and connected through bolts, and the mold box 12 is convenient to detach and replace through the cooperation of the upper mold 111 and the lower mold 112, so that products with different shapes can be produced conveniently.
As shown in fig. 1-4, the inner parts of the upper mold 111 and the lower mold 112 are respectively provided with a quartz heating pipe 16, the quartz heating pipes 16 are electrically communicated with an external power supply, the mold box 12 is a heat conducting mold, the material of the mold box 12 can be a mold material provided in patent number CN107523754a, and the rapid solidification molding is realized by carrying out electric heating on the quartz heating pipes 16 and matching with the heat conducting property of the mold box 12, so as to realize the heating extrusion of fiber bundles passing through the inner part of the mold box 12.
As shown in fig. 1-4, the front guide plate 10 and the fixing frame 2 can be disassembled, the transverse plate 17 is arranged inside the fixing frame 2, the clamping hook plate 18 which is clamped with the transverse plate 17 is arranged on one surface of the front guide plate 10 close to the die box 12, the clamping hook plate 18 is assembled and connected with the transverse plate 17 through fixing bolts, the front guide plate 10 is of an L-shaped structure, the lower part of the front guide plate 10 is matched with the upper part of the hot pressing groove 13, the front guide plate 10 is convenient to replace by disassembling the front guide plate 10, the shape of the lower part of the front guide plate is matched with the shape of the upper part of the hot pressing groove 13, glass fibers can smoothly enter the hot pressing groove 13 through the lower part of the front guide plate 10, two cloth rolls 9 are respectively positioned above and below the glass fiber bundles, the wrapping of the glass fiber bundles is realized, and the strength of a finished product after hot pressing is increased.
Working principle: when the glass fiber adhered with resin is hot pressed, each glass fiber sequentially passes through the carding holes on the first carding plate 3 and then passes through the holes on the second carding plate 4 and the holes on the integrated plate 5 until entering the shaping die 1 and passing out, the first carding plate 3, the second carding plate 4 and the integrated plate 5 are matched, so that the glass fiber is conveniently and sequentially carded and guided to avoid winding and knotting, the fiber entering the shaping die 1 is hot pressed and solidified under the action of the hot pressing groove 13 to form the shape of the hot pressing groove 13, the fiber bundle enters from the feeding end of the wider hot pressing groove 13, the discharging end is narrower, the glass fiber bundle is concentrated and extruded in the moving process, under the heating condition, the finished product after passing out of the hot pressing groove 13 is the shape of the hot pressing groove 13, the die box 12 is replaced conveniently, the die box 12 is replaced according to the shape of the produced product, the practicability of the device is improved, the glass fiber bundles can be wrapped by the two cloth rolls 9 in the hot pressing process by additionally arranging the cloth rolls 9 above and below the glass fiber bundles, the integral strength of the finished product is improved, the cloth rolls 9 are glass fiber cloth, the glass fiber cloth is commonly known as glass fiber geotextile, a geosynthetic material widely used in civil engineering is mainly composed of glass fibers and short fiber needled non-woven fabrics, the glass fiber cloth is mainly composed of glass fibers and short wire needled non-woven fabrics, and the glass fiber cloth is an inorganic nonmetallic material with excellent performance.
The present utility model is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present utility model without departing from the technical content of the present utility model still belong to the protection scope of the technical solution of the present utility model.
Claims (6)
1. The utility model provides a glass steel hot pressing solidification setting device, includes setting mould (1), setting mould (1) feed end is equipped with guiding mechanism, its characterized in that, guiding mechanism includes mount (2), first comb board (3), second comb board (4) and integrated board (5) are assembled setting in proper order by one end to the one end that is equipped with setting mould (1), first comb board (3) are equipped with two and symmetry setting and are in the both sides of mount (2), first comb board (3) are the slope setting, be used for passing fibrous aperture on first comb board (3), second comb board (4) and the integrated board (5) and increase gradually in proper order, be equipped with front roller (7) and back roller (8) through support frame (6) on mount (2) respectively, all the cover is equipped with cloth book (9) on front roller (7) and the back roller (8), setting mould (1) feed end position department in be equipped with guide board (10) before being equipped with in mount (2), second comb board (4) are kept away from on the mount (2) after setting mould (11), the utility model discloses a cloth roll, including front roller (7) and back roller (8), cloth roll (9) on front roller (7) and back roller (8) pass the below of front guide board (10) and back guide board (11) respectively, can dismantle in design mould (1) and be equipped with diaphragm capsule (12), be equipped with autoclave (13) in diaphragm capsule (12), the feed end of autoclave (13) is wider than the discharge end.
2. The glass fiber reinforced plastic hot press curing and shaping device according to claim 1, wherein: the second carding plate (4) and the integrated plate (5) below all are equipped with guiding groove (14), back guide board (11) are right angle structure, yardage roll (9) one end on back roller (8) is kept away from the one side of second carding plate (4) from back guide board (11) and is passed to run through guiding groove (14) on second carding plate (4) and the integrated plate (5) in proper order and extend to the inside below of autoclave (13).
3. The glass fiber reinforced plastic hot press curing and shaping device as set forth in claim 2, wherein: and a roller (15) is rotatably arranged at the corner position of the contact surface of the rear guide plate (11) and the cloth roll (9), and the surface of the roller (15) protrudes out of the surface of the rear guide plate (11).
4. The glass fiber reinforced plastic hot press curing and shaping device according to claim 1, wherein: the shaping mold (1) comprises an upper mold (111) and a lower mold (112), wherein the mold box (12) is clamped between the upper mold (111) and the lower mold (112), and the two sides of the outer side of the upper mold (111) and the two sides of the outer side of the lower mold (112) are connected through bolt assembly.
5. The glass fiber reinforced plastic hot press curing and shaping device according to claim 4, wherein: the upper die (111) and the lower die (112) are internally provided with quartz heating pipes (16), the quartz heating pipes (16) are electrically communicated with an external power supply, and the die box (12) is a heat conducting die.
6. The glass fiber reinforced plastic hot press curing and shaping device according to claim 5, wherein: the utility model discloses a die box, including fixed frame (2) and fixed plate, fixed frame (2) are connected with each other through fixing bolt, preceding guide plate (10) with can dismantle the setting between fixed frame (2), the inside diaphragm (17) that is equipped with of fixed frame (2), preceding guide plate (10) be close to the one side of die box (12) be equipped with clasp plate (18) that diaphragm (17) block set up, clasp plate (18) with pass through fixing bolt assembly connection between diaphragm (17), preceding guide plate (10) are L type structure, the below of preceding guide plate (10) with autoclave (13) top adaptation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321686229.6U CN220075643U (en) | 2023-06-29 | 2023-06-29 | Glass steel hot pressing solidification setting device |
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Application Number | Priority Date | Filing Date | Title |
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CN202321686229.6U CN220075643U (en) | 2023-06-29 | 2023-06-29 | Glass steel hot pressing solidification setting device |
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CN220075643U true CN220075643U (en) | 2023-11-24 |
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CN202321686229.6U Active CN220075643U (en) | 2023-06-29 | 2023-06-29 | Glass steel hot pressing solidification setting device |
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CN (1) | CN220075643U (en) |
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2023
- 2023-06-29 CN CN202321686229.6U patent/CN220075643U/en active Active
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