Summary of the invention
In order to solve above-mentioned problems of the prior art, the present invention proposes a kind of preparation method who strengthens composite band and this composite band thereof, this composite band adopts activator to carry out surface treatment to continuous glass fibre, glass fibre and polymkeric substance after processing are carried out compound, be drawn into composite band, this composite band has the advantages such as polymkeric substance is corrosion-resistant, tensile strength is high, quality is light.
One of task of the present invention is to provide a kind of enhancing composite band, and its technical scheme comprises:
A composite band, it is to be that raw material is composited by glass fibre, activator and polymkeric substance, and described composite band can bearing tension be 2500-20000N, and described glass fibre pulling force retention rate is 70%~80%.
Preferably, above-mentioned polymkeric substance is polyethylene, polypropylene and polymeric amide.
Two of task of the present invention is to provide the preparation method of above-mentioned enhancing composite band, and it comprises the following steps:
A, glass fibre is carried out to pre-treatment: select permanent tensioner to process many glass fibre, the rate of tension of every glass fibre is consistent;
B, fiberglass surfacing is activated: pretreated glass fibre in step a is infiltrated through being placed with the solution tank of activator, make its coated with uniform have activator;
C, oven dry: the glass fibre that is coated with activator in step b is dried by baker;
D, composite molding: the glass fibre that is coated with activator after drying in step c enters composite die, composite die extruded polymer melt enter by forcing machine, in polymer overmold described in composite die on the glass fibre with activator, then through overcooling, draw, batch rolling, obtain finished product and strengthen composite band.
As a preferred version of the present invention, above-mentioned its tensile strength of every glass fibre is that 1000~2000MPa, its diameter are 9-24 μ m.
As another preferred version of the present invention, the activator in above-mentioned steps b is silane coupling agent, and activation temperature is 50 ℃, and infiltrating time is 20min.
In above-mentioned steps c, bake out temperature is 120 ℃, and drying time is 20min.
For the preparation of the device of above-mentioned enhancing composite band, described device comprises: fiber output mechanism, surface disposal facility and composite shaping mechanism;
Described fiber output mechanism comprises spindle shelf and permanent tensioner, and described permanent tensioner is positioned at the rear of spindle shelf;
Described surface disposal facility comprises solution tank and baker, and described glass fibre enters in solution tank after permanent tensioner, and the rear of described solution tank connects baker;
Described composite shaping mechanism comprises composite die, forcing machine, cooling and shaping device, tractor and reeling machine, described composite die is positioned at the rear of baker, the side connecting extruder of described composite die, glass fibre after oven dry with from the molten polymer composite molding of forcing machine, the rear of described composite die connects cooling and shaping device, be used for the compound cooling and shaping that carries out of the fiberglass polymer of composite molding, the rear of described cooling and shaping device is connected with tractor, described tractor provides the tractive force of complete assembly, described tractor rear connects reeling machine, described reeling machine is by the curling rolling of the composite band of cooling forming.
For the preparation of the device of above-mentioned enhancing composite band, described spindle shelf is positioned at the beginning of a whole set of production unit, can place a plurality of glass fibre spindles on spindle shelf.
Preferably, between above-mentioned solution tank and permanent tensioner, be provided with carrying roller, between solution tank and baker, be provided with deflector roll between baker and composite die.
In above-mentioned solution tank, be provided with a plurality of rollers side by side, glass fibre can pass through successively on described roller.
Above-mentioned solution tank is provided with well heater and temperature regulator around.
The useful technique effect that the present invention brings:
The present invention proposes a kind of preparation method who strengthens composite band and this composite band thereof, compared with prior art, this composite band adopts and is coated with the glass fibre of activator and polymkeric substance and carries out compound and then be drawn into composite band, composite band of the present invention has the corrosion resistant advantage of polymkeric substance, also there is very high tensile strength, and very light weight; This composite band can be used as strapping tape because it has very high tensile strength, also this fiberglass polymer composite band can be wrapped on pipeline, has solved the problems such as etching problem that steel wire, steel strip winding bring and body weight is large; The present invention is strengthened to composite band and be wrapped on pipeline, the spacing of glass fiber bundle is even, and fibre tension is even, and reinforced effects is obvious.
In solution tank, have and be provided with a plurality of rollers side by side, glass fibre can pass through successively on roller, so greatly shortened the length of solution tank, space and cost have been saved, in solution tank, fill activator, when glass fibre passes through solution tank, can fully contact with activator, make fiberglass surfacing activation; Composite die by handle well glass fibre with from the molten polymer composite molding of forcing machine, and composite die can be controlled width and the thickness of composite band.
Embodiment
The present invention proposes a kind of preparation method who strengthens composite band and this composite band thereof, in order to make object of the present invention, technical scheme and advantage clearer, clear and definite, below with reference to specific embodiment, the present invention is described in more detail.
The present invention is raw materials used all can be bought and be obtained by commercial channel.
The present invention strengthens composite band, it take glass fibre, activator and polymkeric substance as raw material, first activator is coated on fiberglass surfacing, next glass fibre and polymkeric substance that is coated with activator carries out compound and then is drawn into composite band, and the composite band that the present invention prepares can bearing tension be 2500~20000N.
The preparation method of above-mentioned enhancing composite band, comprises the following steps:
A, glass fibre is carried out to pre-treatment: many glass fibre are processed through permanent tensioners, make the rate of tension of glass fibre consistent;
B, fiberglass surfacing is activated: pretreated glass fibre in step a is infiltrated through being placed with the solution tank of activator, make its coated with uniform have activator;
C, oven dry: the glass fibre that is coated with activator in step b is dried by baker;
D, composite molding: the glass fibre that is coated with activator after drying in step c enters in composite die, forcing machine is extruded polymer melt, the polymkeric substance of extruding enters in described composite die, in composite die, polymer overmold is on the glass fibre with activator, then through overcooling, draw, batch rolling, obtain finished product and strengthen composite band.
Embodiment 1:
A preparation method who strengthens composite band, comprises the following steps:
Glass fibre is carried out to pre-treatment: select high strength glass fiber long filament, preferred glass fibers model of the present invention is T911,600Tex, wherein every its tensile strength of glass fibre is that 1000~2000MPa, its diameter are 9-24 μ m, prepare 50 glass fibre spindles, and place it on spindle shelf, glass fibre is fixed on spindle shelf and downwards through permanent tensioner, after permanent tensioner is processed, makes the rate of tension of glass fibre consistent;
Fiberglass surfacing is activated: the glass fibre after permanent tensioner is processed enters solution tank through carrying roller and infiltrates, in solution tank, fill activator, preferred active agent of the present invention is silane coupling agent, activation temperature is preferably set to 50 ℃, after glass fibre fully contacts with activator, its coated with uniform activator;
Dry: glass fibre is through baker, and bake out temperature is set as 120 ℃, and the glass fibre after oven dry is combined with silane coupling agent firmly;
Composite molding: the glass fibre after oven dry enters composite die, the forcing machine being connected with composite die side melt extrudes polyethylene, each district's temperature of the preferred forcing machine of the present invention is set as respectively 100 ℃, 120 ℃, 140 ℃, 160 ℃, die temperature is set in 160 ℃, engine speed 500r/min, in composite die, the polyethylene of melting is coated on the glass fibre after activation, composite die is set the wide 200mm that is set as of composite band, thickness is set as 0.3mm, the fiberglass polymer of above-mentioned composite molding is carried out to cooling and shaping, the rear of cooling and shaping device is connected with tractor, tractor rear connects reeling machine, through overcooling and traction, tractor provides the power of whole plant, finally batch rolling, every volume length is 2000m, obtain finished product and strengthen composite band.
The composite band length that the present embodiment prepares is 2000m, and width is 200mm, and thickness is 0.3mm, and after testing, this composite band can be greater than 11000N by bearing tension, and glass fibre pulling force retention rate is greater than 70%.
Embodiment 2:
A preparation method who strengthens composite band, comprises the following steps:
Glass fibre is carried out to pre-treatment: select high strength glass fiber long filament, preferred glass fibers model of the present invention is T911,1200Tex, prepare 10 glass fibre spindles, and place it on spindle shelf, glass fibre is fixed on spindle shelf, and passes through permanent tensioner downwards, and permanent tensioner can make the rate of tension of glass fibre consistent;
Fiberglass surfacing is activated: the glass fibre after permanent tensioner is processed enters solution tank through carrying roller and infiltrates, in solution tank, fill activator, preferred active agent of the present invention is silane coupling agent, activation temperature is preferably set to 50 ℃, after glass fibre fully contacts with activator, its coated with uniform activator;
Dry: glass fibre is through baker, and bake out temperature is set as 120 ℃, and the glass fibre after oven dry is combined with silane coupling agent firmly;
Composite molding: the glass fibre after oven dry enters composite die, with the forcing machine that composite die side is connected, molten polyamide is extruded, each district's temperature of the preferred forcing machine of the present invention is set as respectively 150 ℃, 190 ℃, 210 ℃, 230 ℃, die temperature is set in 230 ℃, engine speed 550r/min, in composite die, the polymeric amide of melting is coated on the glass fibre after activation, composite die is set the wide 20mm that is set as of composite band, thickness is set as 0.5mm, the fiberglass polymer of above-mentioned composite molding is carried out to cooling and shaping, the below of cooling and shaping device is connected with tractor, tractor below connects reeling machine, through overcooling and traction, tractor provides the power of whole plant, finally batch rolling, every volume length setting is 1000m, obtain finished glass fiber composite band.
The composite band length that the present embodiment prepares is 1000m, and width is 20mm, and thickness is 0.5mm, and after testing, this composite band can be greater than 2500N by bearing tension, and glass fibre pulling force retention rate is greater than 70%.
Embodiment 3:
A preparation method who strengthens composite band, comprises the following steps:
Glass fibre is carried out to pre-treatment: select high strength glass fiber long filament, preferred glass fibers model of the present invention is T911,600Tex, prepare 50 glass fibre spindles, and place it on spindle shelf, glass fibre is fixed on spindle shelf, and passes through permanent tensioner downwards, and permanent tensioner can make the rate of tension of glass fibre consistent;
Fiberglass surfacing is activated: the glass fibre after permanent tensioner is processed enters solution tank through carrying roller and infiltrates, in solution tank, fill activator, preferred active agent of the present invention is silane coupling agent, activation temperature is preferably set to 50 ℃, after glass fibre fully contacts with activator, its coated with uniform activator;
Dry: glass fibre is through baker, and bake out temperature is set as 120 ℃, and the glass fibre after oven dry is combined with silane coupling agent firmly;
Composite molding: the glass fibre after oven dry enters composite die, with the forcing machine that composite die side is connected, polypropylene fusion is extruded, each district's temperature of the preferred forcing machine of the present invention is set as respectively 100 ℃, 130 ℃, 150 ℃, 170 ℃, die temperature is set in 170 ℃, engine speed 600r/min, in composite die, the polypropylene of melting is coated on the glass fibre after activation, composite die is set the wide 100mm that is set as of composite band, thickness is set as 0.4mm, the fiberglass polymer of above-mentioned composite molding is carried out to cooling and shaping, the below of cooling and shaping device is connected with tractor, tractor below connects reeling machine, through overcooling and traction, tractor provides the power of whole plant, finally batch rolling, every volume length setting is 2000m, obtain finished glass fiber composite band.
The composite band length that the present embodiment prepares is 2000m, and width is 100mm, and thickness is 0.4mm, and after testing, this composite band can be greater than 11000N by bearing tension, and glass fibre pulling force retention rate is greater than 70%.
The preparation method that other is not given an example, can apparent realization under above-mentioned three preparation methods' guide, herein superfluous stating no longer.
Should be understood that; those of ordinary skill in the art is under enlightenment of the present invention; not departing from the scope situation that the claims in the present invention protect, can also make the various deformation such as replacement, simple combination, the scope of asking for protection of the present invention should be as the criterion with claims.