CN220075367U - Automatic material collecting device of water gap of cutting of injection molding machine - Google Patents
Automatic material collecting device of water gap of cutting of injection molding machine Download PDFInfo
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- CN220075367U CN220075367U CN202321559270.7U CN202321559270U CN220075367U CN 220075367 U CN220075367 U CN 220075367U CN 202321559270 U CN202321559270 U CN 202321559270U CN 220075367 U CN220075367 U CN 220075367U
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 63
- 239000000463 material Substances 0.000 title claims abstract description 55
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 238000005520 cutting process Methods 0.000 title claims description 8
- 238000010008 shearing Methods 0.000 claims abstract description 63
- 238000003860 storage Methods 0.000 claims abstract description 30
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 230000000712 assembly Effects 0.000 claims abstract description 8
- 238000000429 assembly Methods 0.000 claims abstract description 8
- 230000001681 protective effect Effects 0.000 claims description 10
- 238000001179 sorption measurement Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000008570 general process Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model provides a water gap automatic receiving device of an injection molding machine, which comprises a machine body, a material taking mechanism, a water gap shearing mechanism, a manipulator and a material receiving mechanism, wherein the material taking mechanism is arranged at the front part of the upper end of the machine body and is used for grabbing injection molding parts after injection molding; the water gap shearing mechanism is arranged on one side of the material taking mechanism and comprises a base, a workpiece position is arranged at the upper end of the base and used for fixing an injection molding piece conveyed by the material taking mechanism, a horizontal moving cylinder is arranged on one side of the workpiece position, a connecting plate is fixed at the free end of the horizontal moving cylinder, and shearing assemblies are respectively arranged at two ends of the connecting plate; the manipulator is arranged on one side of the water gap shearing mechanism and is used for grabbing and conveying the sheared injection molding; the receiving mechanism is arranged on one side of the manipulator and comprises a lifting assembly and a discharging assembly, the lifting assembly is provided with a storage box capable of lifting and moving, the storage box is used for accommodating injection molding pieces conveyed by the manipulator, and the discharging assembly is arranged on one side of the lifting assembly and is used for receiving the storage box conveyed by the lifting assembly.
Description
Technical Field
The utility model relates to the technical field of injection molding machine production equipment, in particular to an automatic material collecting device for a water shearing port of an injection molding machine.
Background
The injection molding is a processing mode which has high production speed and high efficiency and can be suitable for production of products with different sizes and shapes, and the molded products can be obtained after the plastic materials which are completely melted by stirring a screw rod are injected into a mold cavity under high pressure and cooled and solidified at a certain temperature.
At present, there are two general modes for taking materials of injection molding products: and the mechanical arm takes materials and takes materials manually. The manual material taking mode requires workers to continuously receive processed injection molding pieces below a material outlet, adopts a manual hand-held shearing mode to shear pouring gates of the injection molding pieces, and then sequentially places the injection molding pieces in a collecting box. Therefore, the manual material taking mode aggravates the work burden of workers, reduces the working efficiency, can not effectively ensure the product quality, and can not meet the standardized production requirement of the product.
Disclosure of Invention
In order to solve the problems, the utility model provides an automatic material receiving device for a water shearing port of an injection molding machine with high automation degree.
The utility model is realized by the following technical scheme:
the utility model provides a water gap automatic receiving device of an injection molding machine, which comprises a machine body, wherein a material taking mechanism, a water gap shearing mechanism, a manipulator and a material receiving mechanism are arranged on the machine body;
the material taking mechanism is arranged at the front part of the upper end of the machine body and is used for grabbing injection molding parts after injection molding;
the water gap shearing mechanism is arranged on one side of the material taking mechanism and comprises a base, a workpiece position is arranged at the upper end of the base and used for fixing an injection molding piece conveyed by the material taking mechanism, a horizontal moving cylinder is arranged on one side of the workpiece position, a connecting plate is fixed at the free end of the horizontal moving cylinder, and shearing assemblies are respectively arranged at two ends of the connecting plate;
the manipulator is arranged on one side of the water gap shearing mechanism and is used for grabbing and conveying the sheared injection molding;
the receiving mechanism is arranged on one side of the manipulator and comprises a lifting assembly and a discharging assembly, the lifting assembly is provided with a storage box capable of lifting and moving, the storage box is used for accommodating injection molding pieces conveyed by the manipulator, and the discharging assembly is arranged on one side of the lifting assembly and is used for receiving the storage box conveyed by the lifting assembly.
Further, the shearing assembly comprises a U-shaped support fixedly mounted on the connecting plate, a shearing cylinder is fixed on the inner side of the U-shaped support, an air inlet and an air outlet are formed in the fixed end of the shearing cylinder, and the free end of the shearing cylinder extends out of the outer side of the U-shaped support to be connected with the scissors.
Further, the shearing assembly further comprises a protective cover, the protective cover is fixedly connected to the U-shaped support through screws, and a shearing opening of the scissors extends out of the protective cover.
Further, the manipulator comprises a support frame, an X-axis assembly is arranged on the support frame, a Y-axis assembly is fixedly arranged on the X-axis assembly, and a Z-axis assembly is fixedly connected to the Y-axis assembly.
Further, the Z-axis assembly comprises a Z-axis driving piece and a grabbing piece arranged at the tail end of the Z-axis driving piece, the grabbing piece is provided with a vacuum chuck, an arc-shaped groove is formed in the bottom of the vacuum chuck, and an adsorption hole communicated with an external vacuum pump is formed in the arc-shaped groove.
Further, the grabbing piece further comprises a rotary driving cylinder connected with the vacuum chuck, and the rotary driving cylinder is used for driving the vacuum chuck to rotate.
Further, the lifting assembly comprises a lifting platform and a horizontal conveying belt arranged on the lifting platform, the lifting platform is used for driving the storage box arranged on the lifting platform to move in a lifting mode, and the horizontal conveying belt is used for horizontally conveying the storage box.
Further, the blanking component comprises an upper layer conveying roller, a lower layer conveying roller and a controller electrically connected with the upper layer conveying roller and the lower layer conveying roller.
The automatic material collecting device for the water shearing port of the injection molding machine has the following beneficial technical effects:
according to the automatic water gap shearing and collecting device of the injection molding machine, disclosed by the utility model, the automatic device matched with the material taking mechanism, the water gap shearing mechanism, the mechanical arm and the material collecting mechanism is adopted to replace manual water gap shearing operation and blanking and boxing of injection molding products in the prior art, so that the material collecting efficiency of the injection molding is obviously improved, standardized water gap shearing and boxing operation can be carried out on the injection molding, and the quality of products is ensured.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic structural view of a automatic material receiving device for a water cutting port of an injection molding machine;
FIG. 2 is a schematic diagram of the whole structure of the automatic material receiving device of the water cutting port of the injection molding machine;
FIG. 3 is a schematic view of a nozzle shearing mechanism in a nozzle automatic receiving device of an injection molding machine;
FIG. 4 is a schematic diagram of a manipulator structure of a automatic material receiving device for a water gap of an injection molding machine;
FIG. 5 is a schematic view of a part of the structure of a manipulator of the automatic material receiving device for a water gap of an injection molding machine;
FIG. 6 is a schematic diagram of a lifting assembly of the automatic material receiving device for a water gap of the injection molding machine;
FIG. 7 is a schematic diagram of a blanking assembly of the automatic material receiving device for a water cutting port of the injection molding machine;
fig. 8 is a schematic view of a material taking mechanism of the automatic material receiving device of the water shearing port of the injection molding machine.
In the figure: the machine body-1, the material taking mechanism-2, the conveying component-21, the clamping component-22, the water gap shearing mechanism-3, the base-31, the workpiece position-32, the horizontal moving cylinder-33, the connecting plate-34, the shearing component-35, the U-shaped support-351, the shearing cylinder-352, the air inlet-353, the air outlet-354, the scissors-355, the protective cover-36, the mechanism hand-4, the support frame-41, the X-axis component-42, the Y-axis component-43, the Z-axis component-44, the Z-axis driving component-441, the grabbing component-442, the vacuum chuck-443, the rotary driving cylinder-444, the material collecting mechanism-5, the lifting component-51, the storage box-51 a, the lifting platform-51 b, the horizontal conveying belt-51 c, the blanking component-52, the upper conveying roller-52 a and the lower conveying roller-52 b.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The automatic material collecting device of the water shearing port of the injection molding machine is used for automatically collecting materials after injection molding of a high-pressure needle cylinder, and the general process of molding the high-pressure needle cylinder is as follows: firstly, plastic raw materials are conveyed to a preset position of an injection molding machine through a feeding hopper, after the raw materials are heated and molded through a molding device of the injection molding machine, a molded high-pressure needle cylinder is clamped out of the injection molding machine through a material taking device and is transferred to a preset workpiece position, a sprue of the high-pressure needle cylinder is sheared through a sprue shearing mechanism, and then the high-pressure needle cylinder is transferred to a preset material receiving device through a manipulator, so that the molded high-pressure needle cylinder is finally stored in a storage box for centralized collection.
Referring to fig. 1 and 2, a nozzle automatic receiving device of an injection molding machine according to a preferred embodiment of the present utility model includes a machine body 1, wherein a material taking mechanism 2, a nozzle shearing mechanism 3, a manipulator 4 and a material receiving mechanism 5 are disposed on the machine body 1. The material taking mechanism 2 is arranged at the front part of the upper end of the machine body 1 and is used for grabbing a high-pressure needle cylinder after injection molding is completed; the water gap shearing mechanism 3 is arranged on one side of the material taking mechanism 2 and is used for shearing water gaps on two sides of the bottom of the high-pressure needle cylinder conveyed by the material taking mechanism 2; the manipulator 4 is arranged on one side of the water gap shearing mechanism 3 and is used for grabbing and conveying the sheared high-pressure needle cylinder to the next working procedure; the receiving mechanism 5 is arranged on one side of the manipulator 4 and comprises a lifting assembly 51 and a discharging assembly 52, the lifting assembly 51 is provided with a storage box 51a capable of lifting and moving, the storage box 51a is used for accommodating high-pressure syringes conveyed by the manipulator 4, the manipulator 4 sequentially places the high-pressure syringes in the storage box 51a, and the discharging assembly 52 is arranged on one side of the lifting assembly 51 and is used for receiving the storage box 51a conveyed by the lifting assembly 51 so as to realize automatic receiving of the high-pressure syringes.
As shown in fig. 3, the nozzle shearing mechanism 3 comprises a base 31, a workpiece position 32 is arranged at the upper end of the base 31, a high-pressure injection molding part of the feeding mechanism 2 is fixed on the workpiece position 32, a horizontal moving cylinder 33 is arranged on one side of the workpiece position 32, a connecting plate 34 is fixed at the free end of the horizontal moving cylinder 33, and shearing assemblies 35 are respectively and fixedly arranged at two ends of the connecting plate 34. The shearing assembly 35 comprises a U-shaped bracket 351 fixedly arranged on the connecting plate 34, a shearing cylinder 352 is fixed on the inner side of the U-shaped bracket 351, an air inlet 353 and an air outlet 354 are arranged at the bottom of the fixed end of the shearing cylinder 352, and the free end of the shearing cylinder 352 extends out of the outer side of the U-shaped bracket 351 to be connected with a pair of scissors 355. The outer side of the scissors 355 is provided with a protective cover 36, the protective cover 36 is fixedly connected to the U-shaped bracket 351 through screws, and a shearing opening of the scissors 355 extends outwards from the protective cover 36.
When the horizontal movement cylinder 33 is used, the free ends of the horizontal movement cylinders 33 drive the shearing assemblies 35 at the two ends of the connecting plate 34 to move forwards, when the operation ends of the shearing assemblies 35 reach the workpiece position 32, at the moment, the shearing openings of the scissors 355 of the shearing assemblies 35 are in an open state, the shearing openings of the scissors 355 in the open state are aligned with water gaps (namely pouring gates) at the two sides of the bottom of the high-pressure syringe, the shearing cylinders 352 act to drive the scissors 355 to shear the water gaps, hands are sheared, the free ends of the horizontal movement cylinders 33 drive the shearing assemblies 35 at the two ends of the connecting plate 34 to move backwards, and water gaps of injection molding of the next high-pressure syringe are reserved for shearing.
As shown in fig. 4 and 5, the manipulator 4 includes a support 41, the bottom end of the support 41 is fixed at the upper end of the machine body 1, an X-axis assembly 42 is installed at the upper end of the support 41, the X-axis assembly 42 is used for the manipulator 4 to move back and forth along the horizontal X-axis direction, a Y-axis assembly 43 is fixedly installed on the X-axis assembly 42, the Y-axis assembly 43 is used for the manipulator 4 to move back and forth along the horizontal Y-axis direction, a Z-axis assembly 44 is fixedly connected on the Y-axis assembly 43, the Z-axis assembly 44 includes a Z-axis driving member 441 and a gripping member 442 installed at the tail end of the Z-axis driving member 441, a vacuum chuck 443 is provided at the bottom end of the gripping member 442, an arc-shaped groove is provided at the bottom of the vacuum chuck 443, an adsorption hole for communicating an external vacuum pump is provided on the arc-shaped groove and is adapted to the cylindrical body of the high-pressure syringe, and the gripping member 442 further includes a rotary driving cylinder 444 connected with the vacuum chuck 443, and the rotary driving cylinder 444 is used for driving the vacuum chuck 443 to rotate. In use, the manipulator 4 is movable in three directions along the X-Y-Z axis, and the gripping member 442 of the Z-axis assembly 44 is rotatable to grip the injection molding, so that the manipulator 4 is easy to operate.
As shown in fig. 6 and 7, the lifting assembly 51 includes a lifting platform 51b for driving the storage box 51a provided on the lifting platform 51b to move up and down, and a horizontal conveyor belt 51c provided on the lifting platform 51b for horizontally conveying the storage box 51a. The discharging component 52a is disposed at an output end of the lifting component 51, and mainly comprises an upper layer conveying roller 52a, a lower layer conveying roller 52b and a controller electrically connected with the upper layer conveying roller 52a and the lower layer conveying roller 52b.
When the injection molding machine is used, after the storage box 51a of the lifting assembly 51 is fully filled with high-pressure injection molding, the storage box 51a is driven by the lifting platform 51b, the bottom end of the storage box 51a and the upper conveying roller 52a of the blanking assembly 52a are kept on the same horizontal plane, the horizontal conveying belt 51c of the lifting assembly 51 drives the storage box 51a to move towards the upper conveying roller 52a of the blanking assembly 52a, the storage box 51a finishes blanking after the driving of the upper conveying roller 52a, the empty storage box 51a is placed on the lower conveying roller 52b, and the storage box 51a is driven by the lower conveying roller 52b to move towards the lifting assembly 51, at the moment, the lifting platform 51b is lifted and acted on the same horizontal plane as the lower conveying roller 52b, and the storage box 51a moves onto the lifting platform 51b of the lifting assembly 51 to collect high-pressure injection molding of the next storage box 51a.
As shown in fig. 8, the material taking mechanism 2 mainly comprises a conveying component 21 and a clamping component 22, and is arranged at the front part of the upper end of the machine body 1 and used for grabbing and conveying injection molded high-pressure injection molded parts of a syringe.
The utility model has the following beneficial technical effects: the automatic device is adopted to perform water gap shearing operation and blanking boxing on the high-pressure needle cylinder injection molding, so that the material receiving efficiency of the high-pressure needle cylinder injection molding is remarkably improved, standardized shearing and boxing operation can be performed on the high-pressure needle cylinder injection molding, and the quality of the high-pressure needle cylinder is ensured.
The specific embodiments described herein are offered by way of illustration only. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.
Claims (8)
1. The utility model provides an automatic material collecting device in mouth of a river of cutting of injection molding machine, includes the organism, be provided with feeding mechanism, mouth of a river shearing mechanism, manipulator and receiving mechanism on the organism, its characterized in that:
the material taking mechanism is arranged at the front part of the upper end of the machine body and is used for grabbing injection molding parts after injection molding;
the water gap shearing mechanism is arranged on one side of the material taking mechanism and comprises a base, a workpiece position is arranged at the upper end of the base and used for fixing an injection molding piece conveyed by the material taking mechanism, a horizontal moving cylinder is arranged on one side of the workpiece position, a connecting plate is fixed at the free end of the horizontal moving cylinder, and shearing assemblies are respectively arranged at two ends of the connecting plate;
the manipulator is arranged on one side of the water gap shearing mechanism and is used for grabbing and conveying the sheared injection molding;
the receiving mechanism is arranged on one side of the manipulator and comprises a lifting assembly and a discharging assembly, the lifting assembly is provided with a storage box capable of lifting and moving, the storage box is used for accommodating injection molding pieces conveyed by the manipulator, and the discharging assembly is arranged on one side of the lifting assembly and is used for receiving the storage box conveyed by the lifting assembly.
2. The automatic material collecting device for the water cutting port of the injection molding machine according to claim 1, wherein the shearing assembly comprises a U-shaped bracket fixedly installed on the connecting plate, a shearing cylinder is fixed on the inner side of the U-shaped bracket, an air inlet and an air outlet are arranged on the fixed end of the shearing cylinder, and the free end of the shearing cylinder extends out of the outer side of the U-shaped bracket to be connected with the scissors.
3. The automatic material collecting device for the water cutting port of the injection molding machine according to claim 2, wherein the shearing assembly further comprises a protective cover, the protective cover is fixedly connected to the U-shaped support through screws, and a shearing opening of the scissors extends out of the protective cover.
4. The automatic material collecting device for the water shearing port of the injection molding machine according to claim 1, wherein the manipulator comprises a supporting frame, an X-axis assembly is installed on the supporting frame, a Y-axis assembly is fixedly installed on the X-axis assembly, and a Z-axis assembly is fixedly connected on the Y-axis assembly.
5. The automatic material collecting device for the water shearing port of the injection molding machine according to claim 4, wherein the Z-axis assembly comprises a Z-axis driving piece and a grabbing piece arranged at the tail end of the Z-axis driving piece, the grabbing piece is provided with a vacuum chuck, an arc-shaped groove is arranged at the bottom of the vacuum chuck, and an adsorption hole communicated with an external vacuum pump is formed in the arc-shaped groove.
6. The automatic nozzle collecting device of an injection molding machine according to claim 5, wherein the gripping member further comprises a rotation driving cylinder connected to the vacuum chuck, and the rotation driving cylinder is used for driving the vacuum chuck to rotate.
7. The automatic material collecting device for the water gap of the water gap shearing machine according to claim 1, wherein the lifting assembly comprises a lifting platform and a horizontal conveying belt arranged on the lifting platform, the lifting platform is used for driving the storage box arranged on the lifting platform to move in a lifting manner, and the horizontal conveying belt is used for horizontally conveying the storage box.
8. The automatic receiving device for a water gap of an injection molding machine according to claim 1, wherein the blanking component comprises an upper layer conveying roller, a lower layer conveying roller and a controller electrically connected with the upper layer conveying roller and the lower layer conveying roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321559270.7U CN220075367U (en) | 2023-06-19 | 2023-06-19 | Automatic material collecting device of water gap of cutting of injection molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321559270.7U CN220075367U (en) | 2023-06-19 | 2023-06-19 | Automatic material collecting device of water gap of cutting of injection molding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220075367U true CN220075367U (en) | 2023-11-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321559270.7U Active CN220075367U (en) | 2023-06-19 | 2023-06-19 | Automatic material collecting device of water gap of cutting of injection molding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220075367U (en) |
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2023
- 2023-06-19 CN CN202321559270.7U patent/CN220075367U/en active Active
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