CN220073825U - Automatic assembly equipment for ECU shell coil - Google Patents
Automatic assembly equipment for ECU shell coil Download PDFInfo
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- CN220073825U CN220073825U CN202320602788.8U CN202320602788U CN220073825U CN 220073825 U CN220073825 U CN 220073825U CN 202320602788 U CN202320602788 U CN 202320602788U CN 220073825 U CN220073825 U CN 220073825U
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- axis moving
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- 239000000463 material Substances 0.000 claims abstract description 38
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 230000000007 visual effect Effects 0.000 claims abstract description 15
- 238000003860 storage Methods 0.000 claims abstract description 14
- 238000012546 transfer Methods 0.000 claims abstract description 7
- 238000001179 sorption measurement Methods 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 2
- 238000011179 visual inspection Methods 0.000 claims description 2
- 238000003825 pressing Methods 0.000 abstract description 2
- 230000000903 blocking effect Effects 0.000 description 15
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012937 correction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model discloses automatic assembly equipment for an ECU (electronic control unit) shell coil, which comprises a conveying line for conveying a feeding ECU shell, at least one coil storage device arranged on the side edge of the conveying line and used for feeding coils, a visual detection device arranged on the side edge of the conveying line, a grabbing device which is arranged above the conveying line and used for guiding and adjusting a material taking coil through the visual detection device and pre-loading the material taking coil into the ECU shell, and a press-loading device which is driven to carry out multi-axis transfer and is used for compressing the coil into the ECU shell again. The utility model realizes the pre-pressing of the coil in the ECU shell, and accurately presses the coil into the ECU shell again, thereby improving the assembly efficiency, being applicable to the assembly of different ECU shells with different specifications, having stronger universality and wider application range.
Description
Technical Field
The utility model belongs to the technical field of ECU controller assembly, and particularly relates to automatic assembly equipment for an ECU shell coil.
Background
The ECU controller is a novel automobile brake control system, and is mainly applied to new energy automobiles. For example, an ECU housing disclosed in the prior patent document has an application number CN201922366613.8, and includes a housing seat, in which a plurality of assembly holes for installing a coil housing are formed, a plurality of spigot positions are formed at the bottom of the assembly holes along the circumferential direction, and when the coil is assembled, the assembly position of the coil skeleton is determined by corresponding spigot positions of the positioning rod, and the coil housing is fixed by interference fit of the three spigot positions. The coil housing is assembled in the ECU shell through the spigot, and the conventional assembly mode is manual press fit, so that the time is relatively consumed.
The improved multi-station assembly production line for the automobile ECU controller has the prior patent number of CN202110800917.X, a controller shell to be assembled is fed onto a station switching module one by a shell feeding and discharging module, and the station switching module bears the weight of the controller shell and sequentially transfers the controller shell to a plastic ball assembly module and a coil assembly module for assembling plastic balls and coils. The coil assembly module and the plastic ball assembly module in the production line are integrally designed and are suitable for a specific ECU controller, so that the design of an ECU shell and coil assembly equipment which are simplified and have stronger universality is very necessary.
Disclosure of Invention
The utility model aims to solve the technical problems and provide automatic assembling equipment for the coils of the ECU shell, so that the coils are pre-assembled in the ECU shell, the coils are precisely pressed into the ECU shell again, the assembling efficiency is improved, the automatic assembling equipment is suitable for assembling multiple specifications of different ECU shells, the universality is stronger, and the application range is wider. In order to achieve the above purpose, the technical scheme of the utility model is as follows:
the automatic assembly equipment for the ECU shell coils comprises a conveying line for conveying and feeding the ECU shell, at least one coil storage device arranged on the side edge of the conveying line and used for feeding the coils, a visual detection device arranged on the side edge of the conveying line, a grabbing device arranged above the conveying line and used for guiding and adjusting the material taking coils through the visual detection device and pre-loading the material taking coils into the ECU shell, and a press-loading device driven to carry out multi-axis transfer and setting and used for compressing the coils into the ECU shell again.
Specifically, the ECU shell comprises a shell seat and a plurality of mounting holes arranged on the surface of the shell seat; the coil to be assembled is matched with the mounting holes in an inserting mode, and a plurality of positioning holes for positioning the convex parts on the coil are formed in each mounting hole.
Specifically, the transfer chain includes a pair of belt line of relative circulation setting, the drive wheel is connected to the one end of belt line, the driven wheel is connected to the other end of belt line, the belt line forms circulation along drive wheel and driven wheel.
Specifically, the belt line inboard sets up the carrier that goes up and down to remove, the carrier is used for the location to support ECU casing.
Specifically, be provided with the fender material module that is used for suspending ECU casing on the belt line, it includes setting up in the first fender material piece of the flexible removal of belt line outside, setting up in the second fender material piece of the lift removal of belt line below, and keep off the material piece with the second and go up and down in step and relative its flexible third fender material piece of moving.
Specifically, coil storage device includes the coil magazine that lift removal set up, sets up in the coil propulsion track of coil magazine one side, sets up in the coil magazine opposite side and remove the storehouse way that runs through the coil magazine and dock the coil propulsion drive module of coil propulsion track.
Specifically, a plurality of storehouse ways of array arrangement are arranged in the coil magazine, a plurality of arranged coils are stored in the storehouse way, and the coil propulsion track corresponds to the storehouse opening of the storehouse way.
Specifically, the visual inspection device comprises a camera module.
Specifically, the grabbing device comprises a multi-axis mechanical arm and a magnetic suction head arranged on the multi-axis mechanical arm; the magnetic suction head comprises an outer ring and a magnetic suction piece which is arranged in the outer ring and is in telescopic arrangement, and the magnetic suction piece is in adsorption fit with an inner hole of the coil.
Specifically, the press-fitting device comprises an X-axis moving module, a Y-axis moving module, a Z-axis moving module and a press-fitting piece, wherein the X-axis moving module and the X-axis moving module are arranged in the same direction with the conveying line, the Y-axis moving module is arranged on the X-axis moving module, the Z-axis moving module is arranged on the Y-axis moving module, the press-fitting piece is arranged on the Z-axis moving module, and the press-fitting piece is movably abutted to the top end of the coil.
Compared with the prior art, the automatic assembly equipment for the ECU shell coil has the beneficial effects that:
the coil storage device, the visual detection device, the grabbing device and the press-fitting device are arranged in the same conveying line direction, the steps of coil feeding, coil picking, coil guiding correction, coil pre-loading treatment and coil accurate press-fitting treatment are unified in one set of working procedures, the application range of assembling an ECU (electronic control unit) shell and a coil is greatly expanded, and a single-wire mode can be combined with other equipment for combination, so that the universality is stronger; the coil is pre-installed firstly, and the coil is pressed and assembled to the ECU shell, so that the assembly precision is ensured, and the assembly efficiency of the ECU shell and the coil is improved.
Drawings
FIG. 1 is a schematic top view of a complete machine according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a coil storage device according to the present embodiment;
fig. 3 is a schematic view of the structure of the ECU housing in the present embodiment;
FIG. 4 is a schematic diagram of the structure of the adsorbing member in the present embodiment;
FIG. 5 is a schematic diagram of a press-fitting apparatus according to the present embodiment;
the figures represent the numbers:
1ECU casing, 11 housing base, 12 mounting holes, 13 coils, 2 transfer chain, 21 support frame, 22 first fender material piece, 23 second fender material piece, 24 third fender material piece, 3 coil storage device, 31 coil magazine, 32 coil propulsion track, 33 propelling rod, 4 vision detection device, 5 grabbing device, 51 multiaxis arm, 52 outer loop, 53 magnetism inhale piece, 6 pressure equipment device, 61X axle removal module, 62Y axle removal module, 63Z axle removal module, 64 pressure equipment piece, 7 unloading line.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely, but is apparent to those skilled in the art in view of the present utility model.
Examples:
referring to fig. 1-5, the present embodiment is an automatic assembling device for an ECU housing coil, the ECU housing 1 is a main body structure of an ECU controller, and the ECU housing 1 includes a housing 11 and a plurality of mounting holes 12 provided on a surface of the housing 11; the coil 13 to be assembled is inserted and matched with the mounting holes 12, and a plurality of positioning holes for positioning the convex parts on the coil 13 are arranged in each mounting hole 12. The plurality of mounting holes 12 are arranged in groups, one group of mounting holes 12 comprises six positions, and six corresponding coils 13 are tightly pressed into the mounting holes 12. In order to improve the accuracy of fitting the coil 13 into the mounting hole 12 so that the convex portion of the coil 13 is accurately inserted into the positioning hole, the fitting angle of the coil 13 needs to be positioned.
The assembling equipment comprises a conveying line 2 for conveying the feeding ECU shell 1, at least one coil storage device 3 arranged on the side edge of the conveying line 2 and used for feeding coils 13, a visual detection device 4 arranged on the side edge of the conveying line 2, a grabbing device 5 which is arranged above the conveying line 2 and used for guiding and adjusting the material taking coils 13 through the visual detection device 4 and pre-loading the material taking coils 13 into the ECU shell 1, and a press-loading device 6 which is driven to carry out multi-axis transfer and is used for re-pressing the coils 13 into the ECU shell 1.
The conveying line 2 comprises a pair of belt lines which are oppositely and circularly arranged, one end of each belt line is connected with the driving wheel, the other end of each belt line is connected with the driven wheel, and the belt lines form circulation along the driving wheel and the driven wheel. The belt line is provided with a lifting carrier, the carrier is used for positioning and supporting the ECU shell 1, and the carrier is arranged on the supporting frame 21. The belt line is positioned at the position close to the visual detection device 4 and is provided with a material blocking module for suspending the ECU shell 1; the material blocking module comprises a first material blocking piece 22 which is arranged on the outer side of the belt line and moves in a telescopic way, a second material blocking piece 23 which is arranged below the belt line and moves in a lifting way, and a third material blocking piece 24 which is synchronous with the second material blocking piece 23 in a lifting way and moves in a telescopic way relative to the second material blocking piece; the material blocking parts are all in driving connection through a conventional cylinder. The first material blocking piece 22 is vertically arranged relative to the conveying direction of the conveying line 2, the first material blocking piece 22 laterally pushes the ECU shell 1 on the limiting carrier, the second material blocking piece 23 stretches out to a certain height and limits the front end of the carrier, the third material blocking piece 24 is located at the rear end of the carrier, and the third material blocking piece 24 is arranged on the carrier. The third blocking piece 24 clamps the positioning carrier close to the second blocking piece 23.
The coil storage device 3 comprises a coil magazine 31 arranged in a lifting and moving manner, a coil propulsion track 32 arranged on one side of the coil magazine 31, and a coil propulsion driving module which is arranged on the other side of the coil magazine 31, moves through a channel of the coil magazine 31 and is in butt joint with the coil propulsion track 32; the coil magazine 31 is internally provided with a plurality of warehouse channels arranged in an array manner, a plurality of coils 13 arranged in a plurality of rows are stored in the warehouse channels, the coil propulsion track 32 corresponds to the warehouse opening of the warehouse channels, the coil propulsion driving module comprises a plurality of propulsion rods 33 corresponding to the warehouse channels side by side, the propulsion rods 33 are uniformly connected with a cylinder, the propulsion rods 33 move to penetrate the warehouse channels side by side, a plurality of groups of coils 13 side by side are pushed into the coil propulsion track, and the coils 13 wait for transferring and picking.
The visual detection device 4 comprises a camera module for photographing and detecting from bottom to top, the grabbing device 5 picks up the coil 13 from the coil pushing track 32 and performs visual detection through the camera module, and the pick-up angle of the coil 13 is adjusted to match the position of the locating hole in the ECU housing 1 on the carrier.
The grabbing device 5 comprises a multi-axis mechanical arm 51 and a magnetic suction head arranged on the multi-axis mechanical arm 51; the magnetic suction head comprises an outer ring 52 and a magnetic suction piece 53 which is arranged in the outer ring 52 and is arranged in a telescopic way, the outer ring 52 is a non-magnetic suction part, the magnetic suction piece 53 is in adsorption fit with an inner hole of the coil 13, when the magnetic suction piece 53 picks up the coil 13, the magnetic suction piece 53 stretches out of the inner hole of the positioning coil 13, and the outer ring 52 is attached to the top end of the coil 13; when the magnetic attraction piece 53 releases the coil 13, the magnetic attraction piece 53 retreats into the outer ring 52, and the magnetic attraction head is separated from the coil 13. The magnetic tip pre-positions the coil 13 in the mounting hole 12 of the ECU housing 1.
The press-fitting device 6 comprises an X-axis moving module 61 which is arranged in the same direction as the conveying line 2, a Y-axis moving module 62 which is arranged on the X-axis moving module 61, a Z-axis moving module 63 which is arranged on the Y-axis moving module 62, and a press-fitting piece 64 which is arranged on the Z-axis moving module 63; the press fitting piece 64 is driven to move in the X axis, the Y axis and the Z axis, the press fitting piece 64 is aligned with the coil 13 in the ECU shell 1 to press fit, and the press fitting piece 64 is movably abutted against the top end of the coil 13, so that the coil 13 is in interference fit with the mounting hole 12.
The end of the conveying line 2 is provided with a blanking line 7 corresponding to the press-fitting device, and the side edge of the conveying line 2 is provided with a blanking plate for laterally pushing the ECU housing 1 to the blanking line 7. And blanking after the coil 13 in the ECU shell 1 is pressed and assembled, and carrying out the next process.
When the embodiment is applied, the coils 13 are orderly fed to the coil storage device 3, the two coil storage devices 3, the two visual detection devices 4 and the two grabbing devices 5 are arranged in the conveying direction of the conveying line 2, the grabbing devices 5 take materials from the coil storage device 3 and are guided and adjusted by the visual detection devices 4, and the coils 13 are preloaded into the ECU shell 1; the ECU housing 1 moves to the press fitting device 6 along the conveying line 2, the press fitting member 64 adjusts the position to align the coil 13, the coil 13 is pressed and fitted into the ECU housing 1, and the assembly is completed.
In the embodiment, the coil storage device 3, the visual detection device 4, the grabbing device 5 and the press-fitting device 6 are arranged in the same conveying line 2 direction, the steps of coil 13 feeding, coil 13 picking, coil 13 guiding correction, coil 13 pre-loading treatment and coil 13 accurate press-fitting treatment are unified in one set of working procedures, the application range of assembling the ECU shell 1 and the coil 13 is greatly expanded, a single-wire mode can be combined with other equipment, and the universality is stronger; the coil is pre-installed firstly, and the coil 13 is pressed and assembled to the ECU shell 1, so that the assembly accuracy is ensured, and the assembly efficiency of the ECU shell 1 and the coil 13 is improved.
In the description of the present specification, the term "particular embodiment" or "a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although the embodiments of the present utility model are described above, the embodiments are only used for facilitating understanding of the present utility model, and are not intended to limit the present utility model. Any person skilled in the art can make any modification and variation in form and detail without departing from the spirit and scope of the present disclosure, but the scope of the present disclosure is to be determined by the appended claims.
Claims (10)
- Automatic assembly equipment of ECU casing coil, its characterized in that: the automatic feeding device comprises a conveying line for conveying the feeding ECU shell, at least one coil storage device arranged on the side edge of the conveying line and used for feeding coils, a visual detection device arranged on the side edge of the conveying line, a grabbing device which is arranged above the conveying line and used for guiding and adjusting the material taking coils through the visual detection device and pre-loading the material taking coils into the ECU shell, and a press-loading device which is driven to carry out multi-axis transfer and is used for compacting the coils into the ECU shell again.
- 2. The ECU housing coil automatic assembling apparatus according to claim 1, wherein: the ECU shell comprises a shell seat and a plurality of mounting holes arranged on the surface of the shell seat; the coil to be assembled is matched with the mounting holes in an inserting mode, and a plurality of positioning holes for positioning the convex parts on the coil are formed in each mounting hole.
- 3. The ECU housing coil automatic assembling apparatus according to claim 1, wherein: the conveyor line comprises a pair of belt lines which are arranged in a circulating manner relatively, one end of each belt line is connected with the driving wheel, the other end of each belt line is connected with the driven wheel, and the belt lines form circulating circulation along the driving wheel and the driven wheel.
- 4. The ECU housing coil automatic assembling apparatus according to claim 3, wherein: and the inner side of the belt line is provided with a lifting carrier, and the carrier is used for positioning and supporting the ECU shell.
- 5. The ECU housing coil automatic assembling apparatus according to claim 3, wherein: be provided with the fender material module that is used for suspending ECU casing on the belt line, it includes setting up in the first fender material piece of belt line outside concertina movement, setting up in the second fender material piece of the lift movement of belt line below to keep off the material piece and keep off the third fender material piece of material piece and relative its concertina movement with the second and go up and down in step.
- 6. The ECU housing coil automatic assembling apparatus according to claim 1, wherein: the coil storage device comprises a coil magazine arranged in a lifting and moving manner, a coil propulsion track arranged on one side of the coil magazine, and a coil propulsion driving module which is arranged on the other side of the coil magazine, moves through a bin channel of the coil magazine and is in butt joint with the coil propulsion track.
- 7. The ECU housing coil automatic assembling apparatus according to claim 6, wherein: the coil magazine is internally provided with a plurality of storehouse channels which are arrayed, a plurality of coils which are arrayed are stored in the storehouse channels, and the coil pushing track corresponds to the storehouse opening of the storehouse channels.
- 8. The ECU housing coil automatic assembling apparatus according to claim 1, wherein: the visual inspection device comprises a camera module.
- 9. The ECU housing coil automatic assembling apparatus according to claim 1, wherein: the grabbing device comprises a multi-axis mechanical arm and a magnetic suction head arranged on the multi-axis mechanical arm; the magnetic suction head comprises an outer ring and a magnetic suction piece which is arranged in the outer ring and is in telescopic arrangement, and the magnetic suction piece is in adsorption fit with an inner hole of the coil.
- 10. The ECU housing coil automatic assembling apparatus according to claim 1, wherein: the press-fitting device comprises an X-axis moving module, a Y-axis moving module, a Z-axis moving module and a press-fitting piece, wherein the X-axis moving module and the Y-axis moving module are arranged in the same direction with the conveying line, the Z-axis moving module is arranged on the Y-axis moving module, the press-fitting piece is arranged on the Z-axis moving module, and the press-fitting piece is movably abutted against the top end of the coil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320602788.8U CN220073825U (en) | 2023-03-24 | 2023-03-24 | Automatic assembly equipment for ECU shell coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320602788.8U CN220073825U (en) | 2023-03-24 | 2023-03-24 | Automatic assembly equipment for ECU shell coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220073825U true CN220073825U (en) | 2023-11-24 |
Family
ID=88826189
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320602788.8U Active CN220073825U (en) | 2023-03-24 | 2023-03-24 | Automatic assembly equipment for ECU shell coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220073825U (en) |
-
2023
- 2023-03-24 CN CN202320602788.8U patent/CN220073825U/en active Active
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