CN220073655U - Welding slag flux collection device and tower outer ring seam welding equipment - Google Patents
Welding slag flux collection device and tower outer ring seam welding equipment Download PDFInfo
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- CN220073655U CN220073655U CN202321272092.XU CN202321272092U CN220073655U CN 220073655 U CN220073655 U CN 220073655U CN 202321272092 U CN202321272092 U CN 202321272092U CN 220073655 U CN220073655 U CN 220073655U
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- slag
- collecting
- welding slag
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- 238000003466 welding Methods 0.000 title claims abstract description 121
- 239000002893 slag Substances 0.000 title claims abstract description 82
- 230000004907 flux Effects 0.000 title claims abstract description 64
- 238000004140 cleaning Methods 0.000 abstract description 5
- 238000010248 power generation Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- Arc Welding In General (AREA)
Abstract
The utility model belongs to the technical field of wind power generation, and particularly relates to a welding slag flux collecting device and tower outer ring seam welding equipment. The collecting device comprises a fixing frame and a collecting funnel clamped on the fixing frame, wherein a baffle is vertically fixed on the top edge of the rear side of the collecting funnel, two wing plates are respectively fixed on the two end sides of the baffle, the bottom ends of the two wing plates are respectively fixed on the top edges of the left side and the right side of the collecting funnel, a welding slag outlet is formed in the lower end part of the rear side of the collecting funnel, a welding flux outlet is formed in the bottom end of the collecting funnel, and a filter screen is arranged on the inclined clamp inside the collecting funnel. The utility model can collect the welding slag and can collect redundant welding flux without manual cleaning, thereby reducing the labor cost, solving the problem that the welding slag is difficult to collect in the circumferential seam outside the tower and is scattered everywhere in the workshop along with the rotation of the tower, and guaranteeing the working environment of the workshop and the personal safety of workers.
Description
Technical Field
The utility model belongs to the technical field of wind power generation, and particularly relates to a welding slag flux collecting device and tower outer ring seam welding equipment.
Background
Wind power generation is to convert kinetic energy of wind into electric energy. The devices required for wind power generation are called wind power generator sets, and the wind power generator sets can be divided into wind wheels, generators and iron towers. The tower is formed by welding, combining and splicing more than dozens of tower barrels. When the tower barrel is welded, combined and spliced, the inner ring seam and the outer ring seam are required to be welded, and most of the welding positions of the outer ring seam are right above the tower barrel, and the welding can be completed only by rotating the tower barrel when the outer ring seam is welded due to the higher height of the tower barrel. However, welding slag and redundant welding flux can be generated after welding, and the welding slag and redundant welding flux can directly fall down from high positions along with the rotation of the tower, and are scattered at all positions of a workshop, so that the environment of the workshop can be prevented from being polluted only by cleaning a large amount of manpower, and safety accidents can be caused by falling of the welding slag due to higher temperature of the welding slag.
In the prior art, the research of collecting the welding slag falling during welding of the outer circumferential seam of the tower cylinder is carried out, such as a submerged arc welding slag collecting device for the outer circumferential seam of the wind power tower cylinder of patent application CN213764400U, and the like, which uniformly collects the welding slag through a collecting hopper matched with a trolley, solves the problem that a large amount of manual cleaning is needed when the welding slag falls off, but the existing welding slag collecting device utilizes a collecting conduit to collect the welding slag at the top of the tower cylinder, and the welding slag remained in the outer circumferential seam of the tower cylinder falls off from the side part of the tower cylinder, so that the workshop environment can not be polluted, the welding slag remained in the outer circumferential seam of the tower cylinder is difficult to collect in the prior art, and the personal safety of the workshop environment and even workers can not be effectively ensured. For this reason, a new solution is needed to solve the above technical problems.
Disclosure of Invention
The utility model aims to provide a welding slag and flux collecting device and tower outer ring seam welding equipment, so as to solve the problem that the welding slag collecting device in the prior art is difficult to collect welding slag remained in the tower outer ring seam, and the workshop environment and even the personal safety of workers are still not effectively ensured.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a welding slag welding flux collection device, includes that mount and card locate the collection funnel on the mount, the perpendicular fixation has the baffle on the rear side top border of collection funnel, the both ends side of baffle respectively is fixed with a pterygoid lamina, every the pterygoid lamina is triangle-shaped structure and is fixed in the lower part of baffle front side, two the bottom of pterygoid lamina is fixed in respectively on the left and right sides top border of collection funnel, the welding slag export has been seted up to the rear side lower tip of collection funnel, the welding flux export has been seted up to the bottom of collection funnel, the inside slope card of collection funnel is equipped with welding slag export and welding flux export matched with filter screen.
Further, the welding slag outlet and the welding flux outlet are both provided with switch gates with handles, the welding slag outlet is arranged above the filter screen and is positioned at the low end side of the filter screen and is simultaneously arranged on the rear side wall of the collecting funnel, and the welding flux outlet is arranged below the filter screen and is simultaneously arranged at the bottom end of the collecting funnel.
Further, the low side of filter screen is contradicted on collecting the rear side inner wall of funnel, the high side of filter screen is contradicted on collecting the front side inner wall of funnel, the inclination of filter screen and the reverse setting of inclination on collecting funnel upper portion, the height that collects the funnel front side is less than the height of collecting the funnel rear side, the front side, rear side, left side and right side upper portion outer wall of collecting the funnel are contradicted respectively on the top front side, rear side, left side and right side of mount.
Furthermore, a balancing weight is fixedly arranged at the front end side of the fixing frame, two directional wheels are respectively fixed at two corners of the front side of the bottom of the fixing frame, and universal wheels are respectively fixed at two corners of the rear side of the bottom of the fixing frame.
Besides the technical scheme, the tower outer circular seam welding equipment with the slag welding flux collecting device is also provided.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the baffle plate is utilized to separate the welding slag from the collecting hopper as many as possible when the tower rotates, so that the problem that the welding slag is scattered into a workshop due to the rotation of the tower is effectively avoided, manual cleaning is not needed, the labor cost is effectively reduced, and meanwhile, the problem that the welding slag is difficult to collect due to the fact that the welding slag remains in an outer circumferential seam of the tower and is scattered everywhere in the workshop due to the rotation of the tower is solved, thereby effectively guaranteeing the working environment of the workshop and the personal safety of workers;
2. according to the utility model, the inclination angle of the filter screen and the inclination angle of the upper part of the collecting funnel are reversely arranged, so that the collecting funnel is more stable and reliable when collecting welding slag and redundant welding flux, the welding slag can be rapidly and accurately discharged from a welding slag outlet according to self weight, the efficiency of welding slag treatment is effectively improved, meanwhile, redundant welding flux can be better separated and discharged from the welding flux outlet, the recovery rate of the welding flux is effectively improved, the front side of the collecting funnel is propped against the top of the fixing frame and is lower than the rear side of the collecting funnel, so that the collecting funnel can be attached to the tower, and therefore, the welding slag and redundant welding flux can fall into the collecting funnel as much as possible when the tower rotates, the problem that the welding slag falls into a workshop due to the rotation of the tower is effectively avoided, manual cleaning is not needed, the manual cost is effectively reduced, and meanwhile, the problem that the welding slag is difficult to collect in the outer ring of the tower workshop and falls into each place along with the rotation of the tower, so that the working environment of the workshop and the personal safety of workers are guaranteed;
3. according to the utility model, the balancing weight is fixed at the front end side of the fixing frame, so that the collecting hopper is more stable and reliable when collecting welding slag and redundant welding flux, the problem of dumping caused by weightlessness of the collecting hopper is effectively avoided, the space utilization rate of a workshop can be effectively improved by utilizing the moving function of the directional wheels and the universal wheels, the transferring efficiency of the fixing frame can be effectively improved, the collecting hopper can be used for adjusting the collecting position according to the position of the tower, the practicability of the collecting hopper is effectively improved, and the popularization effect is realized.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic side cross-sectional view of the overall structure of the present utility model;
FIG. 3 is a schematic side cross-sectional view of the collection funnel of FIG. 2;
fig. 4 is a schematic structural view of the fixing frame of the present utility model.
Wherein: 1. a fixing frame; 2. a collection funnel; 3. a baffle; 4. a wing plate; 5. a slag outlet; 6. a flux outlet; 7. a filter screen; 8. a switch gate; 9. balancing weight; 10. a directional wheel; 11. and a universal wheel.
Detailed Description
The following examples are intended to further illustrate the utility model and are not intended to limit the application of the utility model.
Example 1:
referring to fig. 1-4, a welding slag and flux collecting device includes a fixing frame 1 for moving and fixing, a collecting funnel 2 clamped on the fixing frame 1 for collecting welding slag and redundant flux, a baffle 3 for preventing welding slag and redundant flux from falling out vertically fixed on the top edge of the rear side of the collecting funnel 2, wing plates 4 for blocking welding slag and redundant flux by matching with the baffle 3 fixed on two end sides of the baffle 3, a triangular structure fixed on the lower part of the front side of the baffle 3, bottom ends of the two wing plates 4 respectively fixed on the top edges of the left and right sides of the collecting funnel 2, a welding slag outlet 5 for discharging welding slag arranged on the lower end of the rear side of the collecting funnel 2, a flux outlet 6 for discharging redundant flux arranged on the bottom end of the collecting funnel 2, and a filter screen 7 for separating welding slag and redundant flux and matching with the welding slag outlet 5 and the flux outlet 6 obliquely clamped in the collecting funnel 2.
Referring to fig. 1-3, the lower end side of the filter screen 7 abuts against the rear inner wall of the collecting funnel 2, the higher end side of the filter screen 7 abuts against the front inner wall of the collecting funnel 2, the front side of the collecting funnel 2 is lower than the rear side of the collecting funnel 2, the front, rear, left and right upper outer walls of the collecting funnel 2 abut against the front, rear, left and right top of the fixing frame 1 respectively, and the inclination angle of the upper part of the collecting funnel 2 is opposite to the inclination angle of the filter screen 7, so that the collecting funnel 2 can discharge welding slag and redundant welding flux from the welding slag outlet 5 rapidly and accurately according to dead weight, the efficiency of slag treatment is effectively improved, redundant welding flux can be separated better and discharged from the welding flux outlet 6, and the recovery rate of welding flux is effectively improved;
the welding slag outlet 5 and the welding flux outlet 6 are both provided with a switch gate 8 with a handle for controlling the discharge amount, the welding slag outlet 5 is arranged above the filter screen 7 and is positioned at the lower end side of the filter screen 7 and is simultaneously arranged on the rear side wall of the collecting hopper 2, and the welding flux outlet 6 is arranged below the filter screen 7 and is simultaneously arranged at the bottom end of the collecting hopper 2.
Referring to fig. 1-2 and 4, a counterweight 9 for preventing the collecting hopper 2 from falling down due to weightlessness is fixedly arranged at the front end side of the fixing frame 1, a directional wheel 10 for fixing and moving is respectively fixed at two corners of the front bottom side of the fixing frame 1, and a universal wheel 11 for moving is respectively fixed at two corners of the rear bottom side of the fixing frame 1.
The working principle and the using process of the utility model are as follows: as shown in fig. 1-4, when the welding slag and flux collecting device is assembled, the welding slag and flux collecting device is only required to be integrally arranged below one side of a tower (the functions and structures of conventional equipment such as the tower are well known in the art, and the connection setting is common knowledge, so that the welding slag and the redundant flux generated after welding the outer circumferential seam of the tower can be collected by not only describing the connection setting in detail). Specifically: firstly, setting the front side height of a funnel type collecting funnel 2 to be lower than the rear side height according to the shape of a tower barrel, enabling a feed inlet of the collecting funnel 2 to be obliquely arranged, calculating the height of a baffle 3 according to the height of the tower barrel, enabling the height of the baffle 3 to be lower than the height of the tower barrel, ensuring that welding slag and redundant welding flux on an outer circumferential seam of the tower barrel can fall into the collecting funnel 2 as much as possible, vertically welding the baffle 3 on the top edge of the rear side of the collecting funnel 2, fixing wing plates 4 with a triangular structure on two sides of the baffle 3, enabling the bottom ends of the two wing plates 4 to be fixed on the top edges of the left side and the right side of the collecting funnel 2, obliquely clamping a filter screen 7 in the interior of the collecting funnel 2, enabling the inclination angle of the filter screen 7 to be opposite to that of the feed inlet of the collecting funnel 2, then arranging a welding slag outlet 5 on the rear side wall of the lower part of the collecting funnel 2, enabling the welding slag outlet 5 to be arranged above the filter screen 7 and at the lower end side of the filter screen 7, arranging a welding flux outlet 6 at the bottom end of the collecting funnel 2, namely arranging the welding flux outlet 6 below the filter screen 7, namely completing the collecting funnel 2; then the collecting funnel 2 is clamped on the fixing frame 1, the outer walls of the upper parts of the front side, the rear side, the left side and the right side of the collecting funnel 2 are respectively abutted against the front side, the rear side, the left side and the right side of the top of the fixing frame 1, meanwhile, the welding slag outlet 5 and the welding flux outlet 6 are arranged in the middle of the frame body of the fixing frame 1, the balancing weight 9 is fixed on the front side of the fixing frame 1, and then the directional wheels 10 and the universal wheels 11 are respectively fixed on the two corners of the front side and the two corners of the rear side of the bottom of the fixing frame 1, so that the installation of the collecting funnel 2 and the fixing frame 1 is completed; and finally, the collecting funnel 2 moves to the lower part of one side of the tower through the directional wheel 10 and the universal wheel 11 at the bottom of the fixing frame 1, so that the collecting funnel 2 can collect welding slag and redundant welding flux which fall off when the tower rotates.
When welding slag and redundant flux generated in the welding process of the outer circumferential seam of the tower barrel are required to be collected, a worker only needs to move and fix the collecting funnel 2 vertically fixed with the baffle plate 3 and the wing plate 4 below one side of the tower barrel (namely, the welding slag and redundant flux fall off side) through the directional wheel 10 and the universal wheel 11 at the bottom of the fixing frame 1, the rear tower barrel rotates when the outer circumferential seam is welded, the welding slag and redundant flux generated after welding fall into the collecting funnel 2 as much as possible under the blocking of the baffle plate 3 and the wing plate 4 in the rotating process, then the welding slag falls to the welding slag outlet 5 by self weight, the welding slag is discharged and uniformly collected through the opening and closing of the switch gate 8, the redundant flux falls to the flux outlet 6 through the filtering separation of the filter screen 7, and the uniform collecting and recycling are discharged through the opening and closing of the switch gate 8, so that the effect and the efficiency of the welding of the outer circumferential seam of the tower barrel are ensured;
after the outer ring seam of the tower tube is welded, workers can place the collecting hopper 2 at a designated position through the directional wheels 10 and the universal wheels 11, so that the space utilization rate of a workshop is effectively improved.
Example 2:
referring to fig. 1 to 4, as another object of the present utility model, there is provided a tower outer ring seam welding apparatus, in which the above slag-welding flux collecting device is provided, so that the tower outer ring seam welding apparatus can obtain any of the advantages of the above slag-welding flux collecting device, which are not described herein.
Claims (10)
1. The utility model provides a welding slag flux collection device, includes mount and card and locates the collection funnel on the mount, its characterized in that, be fixed with the baffle perpendicularly on the rear side top border of collection funnel, the both ends side of baffle respectively is fixed with a pterygoid lamina, two the bottom of pterygoid lamina is fixed in on the left and right sides top border of collection funnel respectively, the welding slag export has been seted up to the rear side lower tip of collection funnel, the welding slag export has been seted up to the bottom of collection funnel, the inside slope card of collection funnel is equipped with and exports and flux outlet matched with filter screen with welding slag.
2. A slag and flux collecting apparatus as defined in claim 1, wherein each of said flanges is fixed to a lower portion of a front side of the shield in a triangular configuration.
3. The welding slag and flux collecting device according to claim 1, wherein the welding slag outlet is arranged above the filter screen and is positioned at the lower end side of the filter screen and is simultaneously arranged on the rear side wall of the collecting hopper, and the flux outlet is arranged below the filter screen and is simultaneously arranged at the bottom end of the collecting hopper.
4. A slag and flux collecting apparatus as set forth in claim 3 wherein said slag and flux outlet are provided with a switch gate having a handle.
5. A slag and flux collecting apparatus as defined in claim 3, wherein the lower end side of the filter screen abuts against the rear side inner wall of the collecting hopper and the higher end side of the filter screen abuts against the front side inner wall of the collecting hopper.
6. A slag and flux collecting apparatus as defined in claim 5, wherein the filter screen has an inclination opposite to that of the upper portion of the collecting hopper.
7. A slag and flux collecting apparatus as defined in claim 6, wherein the front side of the collecting hopper has a lower elevation than the rear side of the collecting hopper.
8. The welding flux collecting device as defined in claim 7, wherein front, rear, left and right upper outer walls of said collecting hopper abut against top front, rear, left and right sides of said holder, respectively.
9. The welding slag and flux collecting device according to claim 8, wherein a counterweight is fixedly arranged on the front end side of the fixing frame, two directional wheels are respectively fixed on two corners of the front bottom of the fixing frame, and two universal wheels are respectively fixed on two corners of the rear bottom of the fixing frame.
10. A tower outer race welding apparatus comprising a slag and flux collecting device as claimed in any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321272092.XU CN220073655U (en) | 2023-05-24 | 2023-05-24 | Welding slag flux collection device and tower outer ring seam welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321272092.XU CN220073655U (en) | 2023-05-24 | 2023-05-24 | Welding slag flux collection device and tower outer ring seam welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220073655U true CN220073655U (en) | 2023-11-24 |
Family
ID=88828890
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321272092.XU Active CN220073655U (en) | 2023-05-24 | 2023-05-24 | Welding slag flux collection device and tower outer ring seam welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220073655U (en) |
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2023
- 2023-05-24 CN CN202321272092.XU patent/CN220073655U/en active Active
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