CN220071628U - Reaction kettle with high stirring stability - Google Patents
Reaction kettle with high stirring stability Download PDFInfo
- Publication number
- CN220071628U CN220071628U CN202321428979.3U CN202321428979U CN220071628U CN 220071628 U CN220071628 U CN 220071628U CN 202321428979 U CN202321428979 U CN 202321428979U CN 220071628 U CN220071628 U CN 220071628U
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- Prior art keywords
- stirring
- valve
- return pipe
- tank frame
- temperature
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- 238000003756 stirring Methods 0.000 title claims abstract description 90
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 238000010438 heat treatment Methods 0.000 claims abstract description 35
- 238000001816 cooling Methods 0.000 claims abstract description 28
- 230000000630 rising effect Effects 0.000 claims abstract description 14
- 238000004891 communication Methods 0.000 claims abstract description 7
- 239000002994 raw material Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 7
- 230000009467 reduction Effects 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 abstract description 6
- 239000010410 layer Substances 0.000 description 11
- 238000005260 corrosion Methods 0.000 description 7
- 230000007797 corrosion Effects 0.000 description 7
- 239000003112 inhibitor Substances 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
Abstract
The utility model relates to the technical field of reaction kettle equipment, in particular to a reaction kettle with high stirring stability. The device comprises a tank frame, a stirring mechanism, a heating mechanism, a cooling mechanism, a temperature sensor and a controller; the side wall of the tank frame is provided with an annular empty layer, and the heating mechanism and the cooling mechanism are both communicated with the empty layer; the temperature rising mechanism comprises a temperature rising assembly, a heating pipe and a return pipe, wherein the temperature rising assembly, the heating pipe, the hollow layer and the return pipe are sequentially communicated, the return pipe is communicated with the temperature rising assembly, the temperature lowering mechanism comprises a temperature lowering assembly, a water inlet pipe and a water return pipe, the temperature lowering assembly, the water inlet pipe, the hollow layer and the water return pipe are sequentially communicated, the water return pipe is communicated with the temperature lowering assembly, a temperature sensor is arranged in a tank frame, a controller is arranged on the tank frame, the temperature sensor is in communication connection with the controller, and the controller is in control connection with the stirring mechanism, the temperature rising assembly and the temperature lowering assembly. The utility model can control the temperature and adapt to different preparation methods.
Description
Technical Field
The utility model relates to the technical field of reaction kettle equipment, in particular to a reaction kettle with high stirring stability.
Background
The reaction kettle is a container for physical or chemical reaction, and realizes the heating, evaporating, cooling or low-speed and high-speed mixing functions required by the process. The production of the scale and corrosion inhibitor takes a reaction kettle as a container, and various raw materials are added into the reaction kettle and then stirred for reaction according to preset temperature and time.
The Chinese patent with publication number of CN208599709U discloses a reaction kettle for producing a scale and corrosion inhibitor, wherein a liquid outlet hole is formed in a blade, so that a solution enters the reaction kettle through the liquid outlet hole, the mixing of the solution is accelerated, and the reaction speed is improved.
However, the above patent suffers from the following disadvantages:
the reaction kettle cannot control the temperature, so that different preparation methods are difficult to adapt.
Disclosure of Invention
The utility model aims to solve the problems in the background technology, and provides a reaction kettle with high stirring stability, which can control the temperature and adapt to different preparation methods.
The technical scheme of the utility model relates to a reaction kettle with high stirring stability, which comprises a tank frame, a stirring mechanism, a heating mechanism, a cooling mechanism, a temperature sensor and a controller; the stirring mechanism is arranged on the tank frame, an annular empty layer is arranged on the side wall of the tank frame, and the heating mechanism and the cooling mechanism are both communicated with the empty layer; the temperature rising mechanism comprises a temperature rising assembly, a heating pipe, a return pipe, a valve a and a valve b, wherein the temperature rising assembly, the heating pipe, the empty layer and the return pipe are sequentially communicated, the return pipe is communicated with the temperature rising assembly, the valve a is arranged on the heating pipe, the valve b is arranged on the return pipe, the temperature lowering mechanism comprises a temperature lowering assembly, a water inlet pipe, a return pipe, a valve c and a valve d, the temperature lowering assembly, the water inlet pipe, the empty layer and the return pipe are sequentially communicated, the return pipe is communicated with the temperature lowering assembly, the valve c is arranged on the water inlet pipe, the valve d is arranged on the return pipe, a temperature sensor is arranged in a tank frame, the controller is connected with the tank frame in a communication manner, and the controller is connected with the stirring mechanism, the temperature rising assembly, the valve a, the valve b, the temperature lowering assembly, the valve c and the valve d in a control manner.
Preferably, the stirring mechanism comprises a stirring motor, a stirring shaft, a plurality of stirring rods and a plurality of stirring blades, the controller is controlled to be connected with the stirring motor, the stirring motor is driven to be connected with the stirring shaft, the stirring shaft is rotationally arranged in the tank frame, the stirring rods are uniformly distributed and horizontally arranged on the stirring shaft, and the stirring blades are uniformly distributed and vertically arranged on the stirring rods.
Preferably, the bottom of the tank frame is provided with a shaft seat, and the stirring shaft is rotatably arranged on the shaft seat.
Preferably, the tank frame middle part is provided with the fixed disk, and the fixed disk includes solid fixed ring, a plurality of connecting rods and spacing ring, and gu fixed ring sets up inside the tank frame, and gu fixed ring and spacing ring pass through the connecting rod and connect, have the space that supplies the raw materials circulation between a plurality of connecting rods, and the (mixing) shaft runs through the spacing ring.
Preferably, the tank frame is provided with a material sucking machine, the material sucking machine is provided with a metering valve, and the metering valve is in communication connection with the controller.
Preferably, the bottom of the tank frame is provided with a rubber noise reduction pad.
Preferably, the heating assembly comprises a water tank and a steam generator, the return pipe, the water tank, the steam generator and the heating pipe are sequentially communicated, the cooling assembly comprises a cold water tank and a water pump, the return pipe, the cold water tank, the water pump and the water inlet pipe are sequentially communicated, and the controller is controlled to be connected with the steam generator and the water pump.
Compared with the prior art, the utility model has the following beneficial technical effects:
the utility model controls the stirring mechanism to fully stir the raw materials in the tank frame through the controller; the temperature in the tank frame is monitored in real time through a temperature sensor; simultaneously through setting up heating mechanism and cooling mechanism, when the intensification, controller control valve a and valve b open, start steam generator simultaneously with the water temperature rise in the water tank get into in the double-layered layer of steam from the heating pipe, heat gradually to the tank frame inside, when the cooling, controller control valve c and valve d open, start the water pump simultaneously, the water pump carries the water in the cold water tank to the double-layered layer, cool gradually to the tank frame inside, through heating gradually and cooling, let the temperature in the reation kettle can not suddenly change, the reaction in the messenger's tank frame is stable. By arranging the heating mechanism and the cooling mechanism, the reaction kettle can control the temperature, and the preparation method of different scale and corrosion inhibitors with different temperatures or different metering can be adapted.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present utility model;
fig. 2 is a schematic structural view of a fixing disc according to an embodiment of the present utility model.
Reference numerals: 1. a tank rack; 101. sandwiching the empty layer; 2. a stirring mechanism; 201. a stirring motor; 202. a stirring shaft; 203. a stirring rod; 204. stirring blades; 3. a temperature raising mechanism; 31. a temperature raising component; 311. a water tank; 312. a steam generator; 32. heating pipes; 33. a return pipe; 34. a valve a; 35. a valve b; 4. a cooling mechanism; 41. a cooling component; 411. a cold water tank; 412. a water pump; 42. a water inlet pipe; 43. a water return pipe; 44. a valve c; 45. a valve d; 5. a temperature sensor; 6. a controller; 7. a shaft seat; 8. a fixed plate; 81. a fixing ring; 82. a connecting rod; 83. a limiting ring; 9. a suction machine; 10. a metering valve; 11. rubber noise reduction pads.
Detailed Description
Example 1
As shown in fig. 1-2, the reaction kettle with high stirring stability provided by the embodiment comprises a tank frame 1, a stirring mechanism 2, a heating mechanism 3, a cooling mechanism 4, a temperature sensor 5 and a controller 6. The stirring mechanism 2 is arranged on the tank frame 1, an annular empty layer 101 is arranged on the side wall of the tank frame 1, and the heating mechanism 3 and the cooling mechanism 4 are communicated with the empty layer 101; the temperature raising mechanism 3 includes a temperature raising member 31, a heating pipe 32, a return pipe 33, a valve a34, and a valve b35, the temperature raising member 31, the heating pipe 32, the sandwich 101, and the return pipe 33 are sequentially communicated, and the return pipe 33 is communicated with the temperature raising member 31, the valve a34 is provided on the heating pipe 32, the valve b35 is provided on the return pipe 33, the temperature raising member 31 includes a water tank 311 and a steam generator 312, and the return pipe 33, the water tank 311, the steam generator 312, and the heating pipe 32 are sequentially communicated. The cooling mechanism 4 comprises a cooling component 41, a water inlet pipe 42, a water return pipe 43, a valve c44 and a valve d45, wherein the cooling component 41, the water inlet pipe 42, the hollow layer 101 and the water return pipe 43 are sequentially communicated, the water return pipe 43 is communicated with the cooling component 41, the valve c44 is arranged on the water inlet pipe 42, the valve d45 is arranged on the water return pipe 43, the cooling component 41 comprises a cold water tank 411 and a water pump 412, and the water return pipe 43, the cold water tank 411, the water pump 412 and the water inlet pipe 42 are sequentially communicated. The controller 6 controls the connection of the steam generator 312 and the water pump 412. The temperature sensor 5 is arranged in the tank frame 1, the controller 6 is arranged on the tank frame 1, the temperature sensor 5 is in communication connection with the controller 6, and the controller 6 is in control connection with the stirring mechanism 2, the heating assembly 31, the valve a34, the valve b35, the cooling assembly 41, the valve c44 and the valve d45.
When the scale and corrosion inhibitor is produced, raw materials are added into the tank frame 1, the controller 6 controls the stirring mechanism 2 to sufficiently stir the raw materials in the tank frame 1, meanwhile, the temperature sensor 5 monitors the temperature in the tank frame 1 in real time and feeds back the temperature to the controller 6, at the moment, the valve a34, the valve b35, the valve c44 and the valve d45 are all in a closed state, when the temperature in the tank frame 1 needs to rise, the controller 6 controls the valve a34 and the valve b35 to be opened, simultaneously, the steam generator 312 is started, the steam generator 312 heats water in the water tank 311 into steam from the heating pipe 32 to enter the interlayer 101, the temperature in the tank frame 1 is gradually increased, and the steam generator 312, the valve a34 and the valve b35 are closed until the feedback temperature of the temperature sensor 5 reaches a preset temperature. When the temperature needs to be reduced, the controller 6 controls the valve c44 and the valve d45 to be opened, and simultaneously starts the water pump 412, the water pump 412 conveys water in the cold water tank 411 to the empty layer 101, the interior of the tank frame 1 is gradually reduced, and the water pump 412, the valve c44 and the valve d45 are closed until the feedback temperature of the temperature sensor 5 reaches the preset temperature. By the gradual heating and cooling mode, the temperature in the reaction kettle can not suddenly change, and the reaction in the tank frame 1 is stable. By arranging the heating mechanism 3 and the cooling mechanism 4, the reaction kettle can control the temperature, and the preparation method of the scale and corrosion inhibitor with different temperatures can be adapted.
Example two
As shown in fig. 1, in the reaction kettle with high stirring stability provided in this embodiment, compared with the first embodiment, the tank frame 1 is provided with a material sucking machine 9, the material sucking machine 9 is provided with a metering valve 10, and the metering valve 10 is in communication connection with the controller 6. Raw materials for preparing the scale and corrosion inhibitor can enter the tank frame 1 through the material sucking machine 9, and meanwhile, the quantity of the raw materials can be monitored through the metering valve 10, so that the preparation method of the scale and corrosion inhibitor with different raw material quantities can be adapted.
The stirring mechanism 2 comprises a stirring motor 201, a stirring shaft 202, a plurality of stirring rods 203 and a plurality of stirring blades 204, the controller 6 is controlled to connect the stirring motor 201, the stirring motor 201 is in driving connection with the stirring shaft 202, the stirring shaft 202 is rotatably arranged in the tank frame 1, the stirring rods 203 are uniformly distributed and horizontally arranged on the stirring shaft 202, and the stirring blades 204 are uniformly distributed and vertically arranged on the stirring rods 203. By providing the stirring rod 203 and the stirring blade 204, the stirring mechanism 2 can sufficiently stir the raw materials in the tank frame 1, and thus a rapid and sufficient reaction can be performed.
Example III
As shown in fig. 1 and fig. 2, in the reaction kettle with high stirring stability provided in this embodiment, compared with the first embodiment, the bottom of the tank frame 1 is provided with the shaft seat 7, and the stirring shaft 202 is rotatably disposed on the shaft seat 7. The bottom of the stirring shaft 202 is fixed by arranging the shaft seat 7, so that the stirring shaft 202 is prevented from shifting in the stirring process, the stability of the stirring shaft 202 is enhanced, and the stirring stability is enhanced. The bottom of the tank frame 1 is provided with a rubber noise reduction pad 11, friction force between the tank frame 1 and the ground is enhanced, shaking of the tank frame 1 in the stirring process is reduced, and meanwhile shaking noise of the tank frame 1 in the stirring process is reduced.
The tank bracket 1 middle part is provided with fixed disk 8, and fixed disk 8 includes solid fixed ring 81, a plurality of connecting rods 82 and spacing ring 83, and gu fixed ring 81 sets up inside tank bracket 1, and gu fixed ring 81 and spacing ring 83 pass through connecting rod 82 to be connected, have the space that supplies the raw materials circulation between a plurality of connecting rods 82, and stirring axle 202 runs through spacing ring 83. Through letting (mixing) shaft 202 run through spacing ring 83 to carry out spacingly to the middle part of (mixing) shaft 202, prevent to shift at the in-process (mixing) shaft 202 of stirring, improve the stability of stirring in the time of increasing the life-span of (mixing) shaft 202.
The embodiments of the present utility model have been described in detail with reference to the drawings, but the present utility model is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model.
Claims (5)
1. The reaction kettle with high stirring stability is characterized by comprising a tank frame (1), a stirring mechanism (2), a heating mechanism (3), a cooling mechanism (4), a temperature sensor (5) and a controller (6);
the stirring mechanism (2) is arranged on the tank frame (1), an annular empty layer (101) is arranged on the side wall of the tank frame (1), and the heating mechanism (3) and the cooling mechanism (4) are both communicated with the empty layer (101); the temperature rising mechanism (3) comprises a temperature rising assembly (31), a heating pipe (32), a return pipe (33), a valve a (34) and a valve b (35), the temperature rising assembly (31), the heating pipe (32), the sandwich layer (101) and the return pipe (33) are sequentially communicated, the return pipe (33) is communicated with the temperature rising assembly (31), the valve a (34) is arranged on the heating pipe (32), the valve b (35) is arranged on the return pipe (33), the temperature reducing mechanism (4) comprises a temperature reducing assembly (41), a water inlet pipe (42), a water return pipe (43), a valve c (44) and a valve d (45), the cooling assembly (41), the water inlet pipe (42), the hollow layer (101) and the water return pipe (43) are sequentially communicated, the water return pipe (43) is communicated with the cooling assembly (41), the valve c (44) is arranged on the water inlet pipe (42), the valve d (45) is arranged on the water return pipe (43), the temperature sensor (5) is arranged in the tank frame (1), the controller (6) is arranged on the tank frame (1), the temperature sensor (5) is connected with the controller (6) in a communication manner, the controller (6) is in control connection with the stirring mechanism (2), the heating assembly (31), the valve a (34), the valve b (35), A cooling assembly (41), a valve c (44) and a valve d (45);
the stirring mechanism (2) comprises a stirring motor (201), a stirring shaft (202), a plurality of stirring rods (203) and a plurality of stirring blades (204), wherein the stirring motor (201) is connected with the controller (6) in a control mode, the stirring motor (201) is connected with the stirring shaft (202) in a driving mode, the stirring shaft (202) is rotatably arranged in the tank frame (1), the stirring rods (203) are uniformly distributed and horizontally arranged on the stirring shaft (202), and the stirring blades (204) are uniformly distributed and vertically arranged on the stirring rods (203);
the tank frame (1) middle part is provided with fixed disk (8), and fixed disk (8) are including solid fixed ring (81), a plurality of connecting rods (82) and spacing ring (83), and gu fixed ring (81) set up inside tank frame (1), gu fixed ring (81) and spacing ring (83) are connected through connecting rod (82), have the space that supplies the raw materials to circulate between a plurality of connecting rods (82), and (202) run through spacing ring (83).
2. The reaction kettle with high stirring stability according to claim 1, wherein the bottom of the tank frame (1) is provided with a shaft seat (7), and the stirring shaft (202) is rotatably arranged on the shaft seat (7).
3. The reaction kettle with high stirring stability according to claim 1, wherein a material sucking machine (9) is arranged on the tank frame (1), a metering valve (10) is arranged on the material sucking machine (9), and the metering valve (10) is in communication connection with the controller (6).
4. The reaction kettle with high stirring stability according to claim 1, wherein a rubber noise reduction pad (11) is arranged at the bottom of the tank frame (1).
5. The reaction kettle with high stirring stability according to claim 1, wherein the heating component (31) comprises a water tank (311) and a steam generator (312), the return pipe (33), the water tank (311), the steam generator (312) and the heating pipe (32) are sequentially communicated, the cooling component (41) comprises a cold water tank (411) and a water pump (412), the return pipe (43), the cold water tank (411), the water pump (412) and the water inlet pipe (42) are sequentially communicated, and the controller (6) is used for controlling the connection of the steam generator (312) and the water pump (412).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321428979.3U CN220071628U (en) | 2023-06-05 | 2023-06-05 | Reaction kettle with high stirring stability |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321428979.3U CN220071628U (en) | 2023-06-05 | 2023-06-05 | Reaction kettle with high stirring stability |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220071628U true CN220071628U (en) | 2023-11-24 |
Family
ID=88814429
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321428979.3U Active CN220071628U (en) | 2023-06-05 | 2023-06-05 | Reaction kettle with high stirring stability |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220071628U (en) |
-
2023
- 2023-06-05 CN CN202321428979.3U patent/CN220071628U/en active Active
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