CN220055587U - Uniform material device and storage system - Google Patents
Uniform material device and storage system Download PDFInfo
- Publication number
- CN220055587U CN220055587U CN202320647705.7U CN202320647705U CN220055587U CN 220055587 U CN220055587 U CN 220055587U CN 202320647705 U CN202320647705 U CN 202320647705U CN 220055587 U CN220055587 U CN 220055587U
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- pushing
- frame
- homogenizing
- bin
- storage system
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- 239000000463 material Substances 0.000 title claims abstract description 74
- 230000000087 stabilizing effect Effects 0.000 claims description 16
- 239000010802 sludge Substances 0.000 abstract description 18
- 238000009434 installation Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
Landscapes
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The utility model relates to the technical field of sludge bins, and discloses a material homogenizing device and a material storage system, wherein the material homogenizing device comprises a material homogenizing pushing frame (3) capable of being arranged in a material storage bin (1) and a driving device (6) capable of driving the material homogenizing pushing frame (3) to move along the horizontal direction, and the material homogenizing pushing frame (3) comprises a plurality of pushing heads (31) which are arranged at intervals along the moving direction of the material homogenizing pushing frame and connecting rods (32) connected between the adjacent pushing heads (31). Through above-mentioned technical scheme, be equipped with a plurality of pushing heads on the average material pushing away the frame, splice into firm pushing away the frame through the connecting rod, realized reducing the stroke of pushing away the frame, strengthened the structural strength who pushes away the frame, can realize driving pushing away the frame reciprocating motion through single drive arrangement, can accomplish the arrangement of average material device in limited space, furthest reduces occupation of land, has reduced the cost of equipment to stability, the reliability of equipment have been improved.
Description
Technical Field
The utility model relates to the technical field of sludge bins, in particular to a material homogenizing device and a material storage system.
Background
Municipal sewage plants typically produce wet sludge with a water content of 80% or semi-dry sludge with a water content of 60%. In the unloading process of semi-dry sludge (with the water content of 60%) from a water plant, after the sludge transfer trolley is used for dumping, the semi-dry sludge can form a stacking angle in the sludge storage bin, so that the effective utilization rate of the sludge storage bin is reduced. At present, two kinds of storage bin devices capable of evenly distributing sludge are adopted, namely, a material distributing sliding frame is adopted to carry out material leveling work on the sludge at the top, and a plurality of electro-hydraulic push rods are adopted to push the sludge accumulation angle to collapse, so that the storage bin volume is enlarged.
For the existing equipment, the form of the distribution carriage has the problem that the stroke is limited and the impact load of the sludge truck during sludge unloading can not be carried. Because the cloth carriage uses a small amount of material, it is difficult to resist the impact.
The form of the electro-hydraulic push rod has the advantages that the synchronous operation of a plurality of electro-hydraulic push rods in a large stroke state is difficult to ensure, because the cost of a sensor and a control system required by synchronous control of the electro-hydraulic push rods is extremely high, commercial application is difficult to complete, such as in CN114291598A, and the electro-hydraulic push rods synchronously work during material leveling to maintain the stable operation of the material leveling device.
Disclosure of Invention
The utility model aims to solve the problem of extremely high cost of a sensor and a control system required by synchronous control of a plurality of electro-hydraulic push rods in the prior art, and provides a material homogenizing device.
In order to achieve the above purpose, according to one aspect of the present utility model, a material homogenizing device is provided, which includes a material homogenizing pushing frame capable of being disposed in a storage bin and a driving device capable of driving the material homogenizing pushing frame to move in a horizontal direction, wherein the material homogenizing pushing frame includes a plurality of pushing heads arranged at intervals along a moving direction thereof and a connecting rod connected between adjacent pushing heads.
Optionally, the push head is rectangular form, the push head is formed by four shovel boards concatenation, the shovel board is concave arc, the push head reduces gradually from center to border.
Optionally, the device further comprises a plurality of fixed beams which can be arranged in the storage bin and are arranged at intervals along the moving direction perpendicular to the pushing head, and the pushing head is movably arranged on the fixed beams.
Optionally, the device further comprises a sliding rail capable of being arranged on the fixed beam, and the material homogenizing pushing frame is slidably arranged on the sliding rail.
The second aspect of the utility model provides a storage system, which comprises a storage bin, a mounting bin arranged on the side part of the storage bin and a material homogenizing device in the technical content, wherein the driving device comprises a fixing part and a driving part, the fixing part can be arranged in the mounting bin, and the driving part can extend into the storage bin and is connected with the material homogenizing pushing frame.
Optionally, the device further comprises a bracket capable of being arranged in the mounting bin, and the driving device is detachably arranged on the bracket.
Optionally, the device further comprises a stabilizing guide rod connected to the homogenizing pushing frame and extending towards the installation bin along the moving direction, a connecting wall is arranged between the storage bin and the installation bin, and the connecting wall is provided with a guide hole for receiving the stabilizing guide rod to pass through in a clearance fit manner.
Optionally, the stabilizing guide rod is located above the fixed beam, and the stabilizing guide rod corresponds to the fixed beam one by one.
Optionally, a sleeve and a seal disposed on an end of the sleeve facing the storage bin are disposed within the guide bore.
Optionally, a discharge hole is formed in the bottom of the storage bin.
Through above-mentioned technical scheme, be equipped with a plurality of pushing heads on the average material pushing away the frame, splice into firm pushing away the frame through the connecting rod, realized reducing the stroke of pushing away the frame, strengthened the structural strength who pushes away the frame, can realize driving pushing away the frame reciprocating motion through single drive arrangement, can accomplish the arrangement of average material device in limited space, furthest reduces occupation of land, has reduced the cost of equipment to stability, the reliability of equipment have been improved.
Drawings
FIG. 1 is a schematic view of an embodiment of a homogenizing device of the present utility model;
fig. 2 is a schematic diagram of an embodiment of a storage system according to the present utility model.
Description of the reference numerals
1. The storage bin, 2, the installation bin, 3 samming push frame, 4, slide rail, 5, fixed beam, 6, drive arrangement, 7, support, 8, stable guide arm, 9, sealing member, 10, linking arm, 11, guide hole, 12, discharge gate.
Detailed Description
The following describes specific embodiments of the present utility model in detail with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the utility model, are not intended to limit the utility model.
In one aspect, the utility model provides a material homogenizing device, which comprises a material homogenizing pushing frame 3 capable of being arranged in a storage bin 1 and a driving device 6 capable of driving the material homogenizing pushing frame 3 to move along the horizontal direction, wherein the material homogenizing pushing frame 3 comprises a plurality of pushing heads 31 arranged at intervals along the moving direction and connecting rods 32 connected between the adjacent pushing heads 31.
As shown in fig. 1, a plurality of pushing heads 31 are arranged on a material homogenizing pushing frame 3, in the utility model, the number of the pushing heads 31 is two, the two pushing heads 31 are respectively connected to two ends of the pushing heads 31 through two connecting rods 32 to form a stable frame body, the connecting rods 32 adopt a screw connection or welding mode to increase the structural strength, and the material homogenizing pushing frame 3 is driven by a driving device 6 to do horizontal reciprocating motion, so that materials (such as semi-dry sludge) piled in a storage bin 1 slide to a material-free space of the storage bin 1, and the material homogenizing effect is achieved.
Through above-mentioned technical scheme, splice into firm pushing away the frame through connecting rod 32, a plurality of pushing away first 31 along its direction of movement interval arrangement, be equivalent to reduced the stroke of pushing away the frame, strengthened the structural strength who pushes away the frame, can realize through single drive arrangement 6 that the drive pushes away the frame reciprocating motion, can accomplish the arrangement of material balancing unit in limited space, furthest reduces the occupation of land, has reduced the cost of equipment to stability, the reliability of equipment have been improved.
As an alternative embodiment, the push head 31 is in a long strip shape, the push head 31 is formed by splicing four shovel plates, the shovel plates are in a concave arc shape, and the push head 31 gradually decreases from the center to the edge.
As shown in fig. 1, the pushing head 31 is placed in the storage bin 1, the length direction of the pushing head 31 is parallel to the second direction (i.e. the up-down direction in fig. 1), and the length of the pushing head 31 is close to the width in the storage bin 1, so that the pushing head 31 pushes materials in the storage bin 1 as much as possible, and the pushing head 31 comprises four shovel plates with concave cambered surfaces, namely, the four cambered surfaces are arranged in a plow shape or a saddle shape, so that the advancing and retracting resistance of the pushing head 31 can be effectively reduced, and the working efficiency is improved.
Further, the material homogenizing device further comprises a plurality of fixed beams 5 which can be arranged in the storage bin 1 and are arranged at intervals along the moving direction perpendicular to the pushing heads 31, and the pushing heads 31 are movably arranged on the fixed beams 5.
As shown in fig. 2, the fixing beam 5 is generally fixed on the inner wall of the storage bin 1 along the second direction (i.e., the left-right direction in fig. 2) by adopting a screw connection, welding or other modes, and the fixing beam 5 can not only support the push head 31, but also increase the structural stability of the storage bin 1, play a role of reinforcing beam, and simultaneously, can also reduce the impact load on the bottom of the storage bin 1 during the unloading of sludge. In the present utility model, the number of the fixing beams 5 is two, and the fixing beams are respectively positioned at the bottom of the two ends of the push head 31.
Wherein, the average material device still includes can set up slide rail 4 on fixed beam 5, and average material pushing away frame 3 slidable sets up on slide rail 4.
The combination of the figures 1 and 2 shows that the sliding rail 4 is arranged on the fixed beam 5, the sliding block is arranged at the bottom of the pushing head 31, and the sliding block and the sliding rail 4 are in sliding fit for use, so that the friction force of the material-homogenizing pushing frame 3 in the moving process can be reduced, the material-homogenizing pushing frame 3 slides more smoothly, the material-homogenizing sliding frame 3 can slide along the sliding rail 4, and the stability of the material-homogenizing sliding frame in the sliding process is improved.
The utility model further provides a storage system, which comprises a storage bin 1, a mounting bin 2 arranged on the side part of the storage bin 1 and a material homogenizing device in the technical content, wherein the driving device 6 comprises a fixing part and a driving part, the fixing part can be arranged in the mounting bin 2, and the driving part can extend into the storage bin 1 and is connected with the material homogenizing pushing frame 3.
As shown in fig. 2, the material is unloaded directly from the carrier, then the storage bin 1 is usually arranged under the ground, the opening of the material is usually at the ground height, the material can be directly aligned with the opening of the storage bin 1 to be conveyed into the storage bin 1 when the carrier is unloaded, the material is vertically dropped down when the truck is unloaded, and is piled up at the unloading point, so that the effect of high middle and low periphery is caused, and the space in the storage bin 1 can not be fully utilized, and then the material in the storage bin 1 can be pushed and pulled back and forth by the material homogenizing device, so that the material at the top of the material pile is pushed to the four corners of the storage bin 1, the effective volume of the sludge storage bin is increased, the empty area of the material is reduced, and the material filling rate is improved; the side part of the storage bin 1 is provided with the installation bin 2, the driving device 6 is arranged in the installation bin 2, and materials are not in direct contact with the driving device 6, so that the damage of the materials to the driving device 6 can be prevented.
Further, the storage system further comprises a bracket 7 which can be arranged in the mounting bin 2, and the driving device 6 is detachably arranged on the bracket 7.
As shown in fig. 2, the driving device 6 comprises a cylinder body and a piston rod, the cylinder body is arranged on the inner wall of the mounting bin 2 through a bracket 7, and the piston rod penetrates through the mounting bin 2 and stretches into the storage bin 1 to be connected with the material homogenizing device; the driving device 6 can be a hydraulic cylinder, an air cylinder and the like, in the utility model, the driving device 6 adopts a multi-stage hydraulic cylinder, the stroke of the multi-stage hydraulic cylinder is longer, the occupied space is smaller, the working pressure of the hydraulic cylinder is larger, and the working is more stable.
As an embodiment, the storage system further comprises a stabilizing guide rod 8 connected to the spreader 3 and extending in the direction of movement towards the mounting bin 2, a connecting wall 10 being provided between the storage bin 1 and the mounting bin 2, the connecting wall having a guide hole 11 accommodating the clearance fit through which the stabilizing guide rod 8 passes.
As shown in fig. 1, most of materials in a storage bin 1 are in a block shape and a mud shape, most of the materials are used for storing semi-dry sludge, most of the materials are in a block shape and a mud shape, in order to prevent the materials from adhering to the surface of a sliding rail 4 and further to cause the shaking phenomenon of a material homogenizing pushing frame 3 in the moving process, a stabilizing guide rod 8 is arranged on the tail part of the material homogenizing pushing frame 3, the stabilizing guide rod 8 is in clearance fit with a guide hole 11, the guide hole 11 can limit the swinging of the stabilizing guide rod 8, the material homogenizing pushing frame 3 is kept to move along a straight line, and the working stability of the material homogenizing pushing frame 3 is improved.
Wherein, the stable guide rod 8 is positioned above the fixed beam 5, and the stable guide rod 8 and the fixed beam 5 are in one-to-one correspondence.
As shown in fig. 1, a sliding rail 4 is disposed on each fixed beam 5, and a stabilizing guide rod 8 is disposed above each sliding rail 4 for increasing stability of the material homogenizing pushing frame 3, and an extending direction of the stabilizing guide rod 8 is the same as an extending direction of the sliding rail 4.
Further, a sleeve and a seal 9 arranged on the end of the sleeve facing the storage silo 1 are provided in the guide bore 11.
In order to prevent the stabilizing guide rod 8 from bringing the material in the storage bin 1 into the installation bin 2 in the sliding process, a sleeve is arranged in the guide hole 11, the end part of the sleeve is provided with a sealing element 9, and the sealing element 9 is positioned on the inner wall of the storage bin 1, so that the material can be effectively prevented from leaking, and the material is prevented from entering the installation bin 2.
Wherein, the bottom of the storage bin 1 is provided with a discharge hole 12.
As shown in fig. 2, in order to facilitate the material transportation in the storage bin 1, a switchable discharge hole 12 is arranged at the bottom of the storage bin 1, and the material can be transported to the next station through the discharge hole 12.
The preferred embodiments of the present utility model have been described in detail above with reference to the accompanying drawings, but the present utility model is not limited thereto. Within the scope of the technical idea of the utility model, a number of simple variants of the technical solution of the utility model are possible, which simple variants and combinations should likewise be regarded as being disclosed by the utility model, all falling within the scope of protection of the utility model.
In addition, the specific features described in the above embodiments may be combined in any suitable manner without contradiction. The various possible combinations of the utility model are not described in detail in order to avoid unnecessary repetition.
Moreover, any combination of the various embodiments of the utility model can be made without departing from the spirit of the utility model, which should also be considered as disclosed herein.
Claims (10)
1. The utility model provides a homogenizing device, its characterized in that, including can setting up the homogenizing pushing away frame (3) in storage silo (1) and can order about the homogenizing pushing away frame (3) is along drive arrangement (6) that the horizontal direction removed, homogenizing pushing away frame (3) include a plurality of push away head (31) of arranging and connection along its direction of movement interval in push away connecting rod (32) between head (31).
2. The material homogenizing device according to claim 1, wherein the pushing head (31) is in a strip shape, the pushing head (31) is formed by splicing four shovel plates, the shovel plates are in a concave arc shape, and the pushing head (31) is gradually lowered from the center to the edge.
3. The homogenizing device according to claim 1, further comprising a plurality of fixed beams (5) which can be arranged in the storage bin (1) at intervals along a direction perpendicular to the moving direction of the pushing head (31), the pushing head (31) being movably arranged on the fixed beams (5).
4. A balancing device according to claim 3, further comprising a sliding rail (4) which can be arranged on the fixed beam (5), the balancing push frame (3) being slidably arranged on the sliding rail (4).
5. The utility model provides a storage system, its characterized in that includes storage silo (1), sets up install bin (2) and the average material device of any one of claims 1-4 of storage silo (1) lateral part, drive arrangement (6) include fixed part and drive division, fixed part can set up in install bin (2), drive division can stretch into in storage silo (1) and with average material pushing away frame (3) links to each other.
6. A storage system according to claim 5, further comprising a bracket (7) disposable in the mounting bin (2), the drive means (6) being detachably arranged on the bracket (7).
7. The storage system according to claim 5, further comprising a stabilizing guide rod (8) connected to the spreader (3) and extending in the direction of movement towards the mounting bin (2), a connecting wall (10) being provided between the storage bin (1) and the mounting bin (2), said connecting wall having a guide hole (11) accommodating the clearance fit through which the stabilizing guide rod (8) passes.
8. The storage system according to claim 7, characterized in that the stabilizing guide rods (8) are located above the fixed beams (5), and that the stabilizing guide rods (8) and the fixed beams (5) are in one-to-one correspondence.
9. A storage system according to claim 7, characterized in that a sleeve and a seal (9) arranged on the end of the sleeve facing the storage silo (1) are provided in the guide hole (11).
10. A storage system according to claim 8, characterized in that the bottom of the storage bin (1) is provided with a discharge opening (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320647705.7U CN220055587U (en) | 2023-03-27 | 2023-03-27 | Uniform material device and storage system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320647705.7U CN220055587U (en) | 2023-03-27 | 2023-03-27 | Uniform material device and storage system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220055587U true CN220055587U (en) | 2023-11-21 |
Family
ID=88752034
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320647705.7U Active CN220055587U (en) | 2023-03-27 | 2023-03-27 | Uniform material device and storage system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220055587U (en) |
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2023
- 2023-03-27 CN CN202320647705.7U patent/CN220055587U/en active Active
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