CN220052921U - Ultrasonic welding tool for immune kit - Google Patents
Ultrasonic welding tool for immune kit Download PDFInfo
- Publication number
- CN220052921U CN220052921U CN202320972650.7U CN202320972650U CN220052921U CN 220052921 U CN220052921 U CN 220052921U CN 202320972650 U CN202320972650 U CN 202320972650U CN 220052921 U CN220052921 U CN 220052921U
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- CN
- China
- Prior art keywords
- ultrasonic welding
- pressure head
- seat
- immune
- kit
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- 238000003466 welding Methods 0.000 title claims abstract description 39
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 49
- 238000007731 hot pressing Methods 0.000 claims abstract description 8
- 230000036039 immunity Effects 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 230000001900 immune effect Effects 0.000 claims 4
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 239000004033 plastic Substances 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 3
- 238000007789 sealing Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000003018 immunoassay Methods 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000006249 magnetic particle Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model discloses an ultrasonic welding tool for an immune kit, which comprises a tool seat; the bearing seat is arranged on the tool seat in a gap way and is provided with an integrated bearing groove; the upper end of the first pressure head is a first connecting end, and the lower end of the first pressure head is an 8-shaped hot-pressing end; the upper end of the second pressure head is a second connecting end, and the lower end of the second pressure head is a circular hot-pressing end; the pushing mechanism is provided with a horizontal rotating shaft and an inclined rotating rod hinged on the horizontal rotating shaft, the inclined lower end of the inclined rotating rod extends into a gap below the bearing seat, and a jacking column is connected to the inclined lower end of the inclined rotating rod. The utility model has the advantages that the ultrasonic welding of the immune kit body and the reagent bottle is easily realized, the immune kit body and the reagent bottle made of plastic materials are effectively welded, the assembly line production of the whole immune kit is realized, the production efficiency is greatly improved, the problem of poor air tightness in the traditional welding is solved, and the product quality is improved.
Description
Technical Field
The utility model relates to the technical field of chemiluminescence immunoassay, in particular to an ultrasonic welding tool for an immune kit.
Background
At present, the immune kit (namely the magnetic particle chemiluminescence kit) is mostly manufactured by plastic processing, and meanwhile, the ultrasonic welding technology for plastic products becomes the existing mature technology, and the position and the size of a heating area are precisely controlled by an ultrasonic vibration heating mode, so that the method has the advantages of flexible and simple parameter adjustment, high heat energy concentrated heating speed, precise heat affected zone control and the like; therefore, the ultrasonic welding technology has a great application prospect for manufacturing enterprises in the processing and production of immune kits.
However, the existing immune kit (as shown in fig. 1) is composed of an immune kit body 100 and a reagent bottle 200 (i.e. a magnetic bead bottle) inserted on the body, two reagent holding grooves and a clamping hole are arranged on the immune kit body 100 side by side, the reagent holding grooves are used for packaging reagents, and the clamping holes are used for adapting to clamp the reagent bottle 200, so that the reagent bottle 200 can be detached independently. In actual processing production, the groove cavity sealing plates at the tops of the two reagent holding grooves of the immune kit body 100 need to be welded and fixedly connected, and meanwhile, the bottle cavity sealing plates at the tops of the reagent bottles 200 need to be welded and fixedly connected, and the two welding operations need to be respectively carried out; the fixture seat structure of the ultrasonic welding fixture welding head and the fixture seat structure of the supporting immunity kit body 100 of the traditional immunity kit is simple, is regular rectangular, is strong in general purpose, cannot finely adjust a single small module, is easy to generate open quantity and shake left and right during welding, has poor compatibility with the immunity kit, and is low in welding efficiency and poor in welding effect.
Disclosure of Invention
The utility model aims to provide an ultrasonic welding tool for an immune kit.
In order to achieve the above purpose, the present utility model may adopt the following technical scheme:
the utility model relates to an ultrasonic welding tool for an immune kit, which comprises the following components:
a tool seat;
the bearing seat is arranged on the tool seat in a gap way, and is provided with an integrated bearing groove for adaptively clamping the immune kit body and the reagent bottle;
the upper end of the first pressure head is a first connecting end which is matched and butted with the ultrasonic welding instrument, and the lower end of the first pressure head is an 8-shaped hot-pressing end which is matched with the notch shape of the two reagent holding grooves of the immune kit body;
the upper end of the second pressure head is a second connecting end which is matched and butted with the ultrasonic welding instrument, and the lower end of the second pressure head is a circular hot-pressing end which is matched with the shape of the bottle mouth of the reagent bottle; and
The pushing mechanism is provided with a horizontal rotating shaft and an inclined rotating rod, the horizontal rotating shaft is arranged on the tool seat in a supporting mode, the inclined rotating rod is hinged to the horizontal rotating shaft and longitudinally rotates, the inclined lower end of the inclined rotating rod extends into a gap below the bearing seat, and the inclined lower end of the inclined rotating rod is connected with a jack post penetrating through the bottom wall of the groove cavity of the integral bearing groove to push the immune kit body and the reagent bottle upwards.
Further, the bearing seat is formed by splicing a front bearing block, a rear bearing block, a left bearing block and a right bearing block, and the middle part of the bearing seat encloses the integral bearing groove.
Furthermore, the jacking column is a rubber column or a silica gel column, has certain flexibility, and can avoid collision to the immune kit body and the reagent bottle when the immune kit body and the reagent bottle are pushed upwards.
Further, the inclined upper end of the inclined rotating rod is provided with a grab handle, so that the inclined upper end of the inclined rotating rod can be conveniently held to rotate downwards.
Further, a pair of bar-shaped perforations are formed in parallel on the tool holder, so that the position of the tool holder can be adjusted according to needs, and the integral bearing groove on the bearing holder can be just opposite to the lower parts of the first pressure head and the second pressure head, so that the first pressure head and the second pressure head can be ensured to be accurately welded by ultrasonic waves.
The utility model has the advantages that the integral bearing groove which is arranged on the bearing seat and can be used for adaptively clamping the immune kit body and the reagent bottle is matched with the first pressure head and the second pressure head which can be matched and butted on the ultrasonic welding instrument, so that the ultrasonic welding of the groove cavity sealing plates at the tops of the two reagent containing grooves of the immune kit body and the bottle cavity sealing plates at the tops of the reagent bottles is easily realized, the immune kit body and the reagent bottles which are made of plastic materials can be effectively welded, the assembly line production of the whole immune kit is realized, the production efficiency is greatly improved, the problem of poor air tightness in the traditional welding is solved, simultaneously, the adjustment of ultrasonic welding parameters and the position adjustment of the bearing seat are very simple and convenient, and the immune kit body and the reagent bottle which are clamped in the integral bearing groove are ensured not to shake, and the product quality is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of a conventional immunoassay kit.
Fig. 2 is a schematic structural view of the tool holder of the present utility model.
Fig. 3 is a schematic view of the structure of the first ram of the present utility model.
Fig. 4 is a schematic structural view of a second ram of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present utility model are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.
In the present utility model, unless specifically stated and limited otherwise, the terms "connected," "affixed," and the like are to be construed broadly, and for example, "affixed" may be a fixed connection, a removable connection, or an integral body; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature.
As shown in fig. 1-4, the ultrasonic welding tool for the immune kit comprises a tool seat 1, a bearing seat 2, a first pressure head 3, a second pressure head 4 and a pushing mechanism 5.
The tool seat 1 is composed of a horizontal bottom plate 1.1 and a bearing frame 1.2 arranged on the horizontal bottom plate 1.1.
The bearing seat 2 is arranged on the bearing frame 1.2, a gap is formed below the bearing seat, the top surface of the bearing seat 2 is provided with an integral bearing groove 6 for adapting and clamping the immune kit body 100 and the reagent bottle 200, and specifically, the bearing seat 2 is formed by splicing a front bearing block, a rear bearing block, a left bearing block and a right bearing block which are movably spliced and fixed on the bearing frame 1.2, and the inner sides of the front bearing block, the rear bearing block, the left bearing block and the right bearing block just encircle the integral bearing groove 6, so that the front bearing block, the rear bearing block, the left bearing block or the right bearing block can be finely adjusted according to the specific shapes and sizes of the immune kit body 100 and the reagent bottle 200.
The upper end of the first pressure head 3 is a first connecting end 7 which is matched and butted with an ultrasonic welding instrument, and the lower end of the first pressure head is an 8-shaped hot-pressing end 8 which is matched with the notch shape of two reagent holding grooves of the immune kit body 100.
The upper end of the second pressure head 4 is a second connecting end 9 which is matched and butted with the ultrasonic welding instrument, and the lower end of the second pressure head is a circular hot-pressing end 10 which is matched and matched with the shape of the bottle mouth of the reagent bottle 200.
The pushing mechanism 5 is provided with a horizontal rotating shaft 5.1 erected on the tool seat 1 and a tilting rod 5.2 hinged on the horizontal rotating shaft 5.1 and longitudinally rotating, the tilting lower end of the tilting rod 5.2 extends into a gap below the bearing seat 2, and the end part of the pushing mechanism is connected with a jack post 5.3 penetrating through the bottom wall of the groove cavity of the integrated bearing groove 6 to push the immune kit body 100 and the reagent bottle 200 upwards.
Furthermore, in order to avoid hard contact between the top column 5.3 and the immune kit body 100 and the reagent bottle 200, the top column 5.3 should be a rubber column or a silica gel column, so that the immune kit body 100 and the reagent bottle 200 can be prevented from being knocked when being pushed upwards. Furthermore, in order to facilitate holding the inclined upper end of the inclined rotating rod 5.2, a grab handle 5.4 can be arranged at the inclined upper end of the inclined rotating rod 5.2, thereby facilitating the operation of operators.
In addition, for convenient accurate adjustment bears the position of seat 2, still can offer a pair of bar perforation 1.3 on the horizontal bottom plate 1.1 of frock seat 1 in parallel to can utilize the fixing bolt who passes bar perforation 1.3, make frock seat 1 easily fix on the ultrasonic welding appearance of first pressure head 3 and second pressure head 4 below, and can light adjustment frock seat 1's position as required, so that bear the weight of the integral type on seat 2 and bear groove 6 can just to first pressure head 3 and second pressure head 4 below, ensure that first pressure head 3 and second pressure head 4 can be accurate carry out ultrasonic welding.
When the kit is used, firstly, the tool holder 1 is mounted on an ultrasonic welding instrument, the reagent bottle 200 is clamped on the immune kit body 100, and is clamped in the integral bearing groove 6 on the bearing seat 2 together with the immune kit body 100 and the reagent bottle 200, and at the moment, the outer edge of the notch of the reagent containing groove of the immune kit body 100 and the outer edge of the bottle mouth of the reagent bottle 200 are just clamped on the edge of the integral bearing groove 6; then the first pressure head 3 and the second pressure head 4 are arranged on an ultrasonic welding instrument, and the position of the tool seat 1 is adjusted according to the positions of the first pressure head 3 and the second pressure head 4, so that the integral bearing groove 6 on the bearing seat 2 is right below the first pressure head 3 and the second pressure head 4; the groove cavity sealing plates of the immune reagent kit body 100 can be placed on the top surfaces of the two reagent holding grooves, the bottle cavity sealing plates of the reagent bottles 200 are placed on the top surfaces of the bottle cavities of the reagent bottles, the first pressure head 3 is driven to move downwards through the operation of the ultrasonic welding instrument to weld the groove cavity sealing plates on the immune reagent kit body 100, or the second pressure head 4 is driven to move downwards to weld the bottle cavity sealing plates on the reagent bottles 200, so that ultrasonic welding of the immune reagent kit body 100 and the reagent bottles 200 is easily realized, the immune reagent kit body 100 and the reagent bottles 200 made of plastic materials can be effectively welded, the production line production of the whole immune reagent kit is realized, the production efficiency is greatly improved, the problem that the traditional welding air tightness is poor is solved, the immune reagent kit body 100 and the reagent bottles 200 clamped in the integrated bearing groove 6 can not shake, and the product quality is improved.
Claims (5)
1. An immunity type kit ultrasonic welding frock, its characterized in that: comprising
A tool seat;
the bearing seat is arranged on the tool seat in a gap way, and is provided with an integrated bearing groove for adaptively clamping the immune kit body and the reagent bottle;
the upper end of the first pressure head is a first connecting end which is matched and butted with the ultrasonic welding instrument, and the lower end of the first pressure head is an 8-shaped hot-pressing end which is matched with the notch shape of the two reagent holding grooves of the immune kit body;
the upper end of the second pressure head is a second connecting end which is matched and butted with the ultrasonic welding instrument, and the lower end of the second pressure head is a circular hot-pressing end which is matched with the shape of the bottle mouth of the reagent bottle; and
The pushing mechanism is provided with a horizontal rotating shaft and an inclined rotating rod, the horizontal rotating shaft is arranged on the tool seat in a supporting mode, the inclined rotating rod is hinged to the horizontal rotating shaft and longitudinally rotates, the inclined lower end of the inclined rotating rod extends into a gap below the bearing seat, and the inclined lower end of the inclined rotating rod is connected with a jack post penetrating through the bottom wall of the groove cavity of the integral bearing groove to push the immune kit body and the reagent bottle upwards.
2. The immunological kit ultrasonic welding tool according to claim 1, wherein: the bearing seat is formed by splicing a front bearing block, a rear bearing block, a left bearing block and a right bearing block, and the middle part of the bearing seat encloses the integral bearing groove.
3. The immunological kit ultrasonic welding tool according to claim 1, wherein: the jacking column is a rubber column or a silica gel column.
4. The immunological kit ultrasonic welding tool according to claim 1, wherein: the inclined upper end of the inclined rotating rod is provided with a grab handle.
5. The immunological kit ultrasonic welding tool according to claim 1, wherein: a pair of strip-shaped perforations are formed in the tool seat in parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320972650.7U CN220052921U (en) | 2023-04-26 | 2023-04-26 | Ultrasonic welding tool for immune kit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320972650.7U CN220052921U (en) | 2023-04-26 | 2023-04-26 | Ultrasonic welding tool for immune kit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220052921U true CN220052921U (en) | 2023-11-21 |
Family
ID=88750538
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320972650.7U Active CN220052921U (en) | 2023-04-26 | 2023-04-26 | Ultrasonic welding tool for immune kit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220052921U (en) |
-
2023
- 2023-04-26 CN CN202320972650.7U patent/CN220052921U/en active Active
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| GR01 | Patent grant |