CN220050223U

CN220050223U - Roller cutter slitting module and slitting module thereof

Info

Publication number: CN220050223U
Application number: CN202223522427.7U
Authority: CN
Inventors: 金朝龙
Original assignee: SUZHOU TIANHONG LASER CO Ltd
Current assignee: SUZHOU TIANHONG LASER CO Ltd
Priority date: 2022-12-27
Filing date: 2022-12-27
Publication date: 2023-11-21
Anticipated expiration: 2032-12-27

Abstract

The utility model discloses a roller cutter slitting module, which comprises a first frame, a roller cutter mechanism and a waste collecting mechanism, wherein the roller cutter mechanism is arranged on the first frame and comprises a cutting roller and an extrusion roller; the slitting module adopts a roller cutter mode to divide, waste materials after division are input into the waste material winding module for winding, in addition, the CCD of the slitting size of the material belt is subjected to online detection, the detection width data and the slitting deviation correcting system are closed-loop, and the alarm is stopped when abnormal points are continuous, so that the production quality of a production line of equipment is ensured.

Description

Roller cutter slitting module and slitting module thereof

Technical Field

The utility model relates to the technical field of material belt cutting equipment, in particular to a roller cutter slitting module and a slitting module thereof.

Background

In the process of processing the battery, a battery pole piece is usually required, and the quality of the battery pole piece influences the quality and the service life of the battery. The slitting machine is a mechanical device capable of slitting a strip material into strips with a plurality of required specifications, and can be applied to slitting processing of battery pole pieces.

The existing slitting device is poor in processing of slitting scraps, and scraps enter the next stage along with a material belt, so that production is affected.

Disclosure of Invention

According to one aspect of the utility model, a roller cutter slitting module is provided, which comprises a first frame and a cutting cavity arranged on the first frame, wherein the cutting cavity is formed on the first frame;

the rolling cutting mechanism is positioned in the cutting cavity;

the waste collection mechanism is positioned below the cutting cavity and communicated with the cutting cavity,

the rolling cutting mechanism comprises a cutting roller and an extrusion roller, wherein the cutting roller and the extrusion roller are both positioned in a cutting cavity, the cutting roller and the extrusion roller are distributed up and down, the cutting roller and the extrusion roller are provided with a material belt to pass through, the outer wall of the cutting roller is provided with a circular knife, and the circular knife is in contact with the outer surface of the extrusion roller.

The utility model provides a die set for slitting by adopting a roller cutter, which consists of a rolling cutting mechanism and a waste collecting mechanism, wherein the rolling cutting mechanism is mainly responsible for slitting a material belt, and the waste collecting mechanism is responsible for recycling cutting scraps. The material belt is input into a cutting cavity and passes through a rolling cutting mechanism, and the cut scrap and waste materials are recovered by a waste collecting mechanism in the cutting cavity; when the material belt passes between the cutting roller and the extrusion roller, the circular knife of the cutting roller cuts the material belt. The module can realize continuous slitting of the material belt, and is suitable for mass production.

In some embodiments, the outer wall of the extrusion roller is provided with a knife slot corresponding to the circular knife, and the circular knife is embedded in the knife slot.

From this, through the cooperation of circular knife and sword groove, can improve the position accuracy that the material area was cut.

In some embodiments, the waste collection mechanism comprises a collection funnel and a second dust collection pipe, wherein the collection funnel is arranged at the lower end of the cutting cavity and is communicated with the cutting cavity, and the collection funnel is positioned right below the circular knife.

Thereby, the chips are collected by the collecting hopper and discharged through the second dust suction pipe, thereby realizing the chip discharge.

In some embodiments, the waste collection mechanism further comprises a first negative pressure cover and a second negative pressure cover, wherein the first negative pressure cover is arranged outside the cutting roller and covers the outer wall on one side of the circular knife, the second negative pressure cover is arranged outside the extrusion roller and covers the outer wall on one side of the knife slot, and the second dust suction pipe is communicated with the first negative pressure cover and the second negative pressure cover.

Therefore, the waste collection mechanism also collects chips on the circular knife and the knife groove through the first negative pressure cover and the second negative pressure cover.

In some embodiments, the roller blade slitting module further comprises an introducing roller assembly, wherein the introducing roller assembly is arranged on the frame and positioned at one side of the cutting cavity, and the material belt introducing roller assembly is input between the cutting roller and the extruding roller.

Thereby, the material tape is introduced by the introduction roller assembly.

In some embodiments, the roller knife slitting module further comprises a first adjusting roller assembly, the first adjusting roller assembly is arranged on the frame, the first adjusting roller assembly is located on one side of the guiding roller assembly, far away from the cutting cavity, of the cutting cavity, and the material belt is output through the first adjusting roller assembly after being input between the cutting roller and the extruding roller.

From this, first dancer roll subassembly is responsible for adjusting the feeding tension of material area, guarantees that the material area will be in the tight state.

According to one aspect of the utility model, a slitting module is further provided, which comprises the roller cutter slitting module, a waste rolling module, a width detection module, a first hairbrush cleaning module, a first traction module and a first cache module;

the material belt is input into a roller cutter slitting module and sequentially passes through a width detection module, a first brush cleaning module, a first traction module and a first buffer module for output; wherein, the waste material that the material area was cut out is directly input in the waste material rolling module.

The waste materials cut out of the material belt are directly input into the waste material winding module. The slitting module adopts a roller cutter mode to divide, waste materials after division are input into the waste material winding module for winding, in addition, the CCD of the slitting size of the material belt is subjected to online detection, the detection width data and the slitting deviation correcting system are closed-loop, and the alarm is stopped when abnormal points are continuous, so that the production quality of a production line of equipment is ensured.

In some embodiments, the waste rolling module comprises a waste supporting mechanism, a waste driving mechanism, a compression roller mechanism and a waste rolling mechanism, wherein the waste supporting mechanism, the waste driving mechanism, the compression roller mechanism and the waste rolling mechanism are all arranged on the first rack, and the waste supporting mechanism is positioned at the outlet end of the rolling cutting mechanism; the waste driving mechanism, the compression roller mechanism and the waste winding mechanism are sequentially distributed and positioned at one side of the rolling cutting mechanism;

the waste end of the material belt is input into the waste supporting mechanism and sequentially passes through the waste driving mechanism and the compression roller mechanism, and finally is accommodated in the waste winding mechanism.

Drawings

Fig. 1 is a schematic perspective view of a lithium battery pole piece production system according to an embodiment of the present utility model.

Fig. 2 is a schematic plan view of a lithium battery pole piece production system shown in fig. 1.

Fig. 3 is a schematic plan view of a discharging module and a slitting module in the lithium battery pole piece production system shown in fig. 1.

Fig. 4 is a schematic perspective view of a roller blade slitting module in the roller blade slitting module shown in fig. 3.

Fig. 5 is a schematic perspective view of a roller blade slitting module in the roller blade slitting module shown in fig. 3.

Fig. 6 is a schematic perspective view of a part of the structure of the roller blade slitting module shown in fig. 5.

Fig. 7 is a schematic plan view of a laser cutting module in the lithium battery pole piece production system shown in fig. 1.

Fig. 8 is a schematic perspective view of a laser cutting module in the laser cutting module shown in fig. 7.

Fig. 9 is a schematic perspective view of a first waste collection device in the laser cutting module shown in fig. 8.

Fig. 10 is a schematic perspective view of a first waste collection device in the laser cutting module shown in fig. 7.

Fig. 11 is a schematic perspective view of a portion of the structure of the first waste collection device in the laser cutting module shown in fig. 7.

Fig. 12 is a schematic plan view of a first quality inspection module and a V-angle punching module in the lithium battery pole piece production system shown in fig. 1.

Fig. 13 is a schematic perspective view of a die-cutting module in the V-angle die-cutting module shown in fig. 12.

Fig. 14 is a schematic perspective view of a die-cutting apparatus of the die-cutting die set shown in fig. 13.

Fig. 15 is a schematic plan view of a second quality inspection module and a winding module in the lithium battery pole piece production system shown in fig. 1.

Reference numerals in the drawings: 000-mounting riser, 100-blow module, 110-first blow module, 120-second blow module, 130-first charge-transfer module, 140-first tension detection module, 200-slitting module, 210-roll-knife slitting module, 211-first frame, 212-roll-cutting mechanism, 2121-cutting roller, 2122-extrusion roller, 2123-first dancer roll assembly, 2324-circular knife, 2124-knife slot, 2125-import roller assembly, 213-take-up mechanism, 214-cutting cavity, 2131-collection funnel, 2132-second suction tube, 2133-first negative pressure hood, 2134-second negative pressure hood, 220-waste rolling module, 221-waste support mechanism, 222-waste drive mechanism, 223-compression roller mechanism, 224-waste rolling mechanism, 230-width detection module, 240-first brush cleaning module, 250-first traction module, 260-first cache module, 300-laser cutting module 310-first path deviation correcting module, 320-first displacement correcting module, 330-laser cutting module, 331-first machine, 332-upper roller, 333-lower roller, 334-vertical regulator, 335-laser device, 3351-transverse regulator, 3352-light path component, 3353-galvanometer, 3354-field lens, 336-first waste receiving device, 3361-working box, 33611-through hole, 33612-groove, 3362-negative pressure block, 33621-negative pressure hole, 3363-belt component, 33631-driving belt shaft, 33632-driven belt shaft, 33634-driving motor, 33635-belt, 3364-upper press roller, 3365-light barrier, 3366-first dust suction pipe, 3367-first air knife component, 3365-lower press roller, 340-second traction module, 400-first quality inspection module, 410-encoding roller module, 420-first air knife module, 430-pole size detecting module, 440-second air knife module, 450-second cache module, 460-second lane departure module, 470-cache module, 480-overall size detection module, 500-V angle die-cutting module, 510-die-cutting module, 511-second machine, 5111-aisle, 512-second dancer module, 513-third dancer module, 514-die-cutting device, 5141-second frame, 5142-first drive, 5143-upper die, 5144-lower die, 5145-guide plate, 5146-lead-in roller, 520-third traction module, 600-second quality inspection module, 610-first panel detection module, 620-second brush cleaning module, 630-second panel detection module, 640-tab V angle detection module, 650-incomplete mark module, 660-third air knife module, 670-fourth air knife module, 680-incomplete mark detection module, 690-third cache module, 700-rolling module, 710-first rolling module, 720-second rolling module, 730-second stock change module, 740-second tension detection module, 750-third lane departure module.

Detailed Description

The utility model is described in further detail below with reference to the accompanying drawings.

Fig. 1-2 schematically illustrate a lithium battery pole piece production system according to one embodiment of the utility model. As shown, the apparatus includes a mounting riser 000, a blanking module 100, a slitting module 200, a laser cutting module 300, a first quality inspection module 400, a V-angle die cutting module 500, a second quality inspection module 600, and a winding module 700. The discharging module 100, the slitting module 200, the laser cutting module 300, the first quality inspection module 400, the V-angle punching module 500, the second quality inspection module 600 and the rolling module 700 are all arranged on the side face of the installation vertical plate 000, and the discharging module 100, the slitting module 200, the laser cutting module 300, the first quality inspection module 400, the V-angle punching module 500, the second quality inspection module 600 and the rolling module 700 are sequentially distributed from left to right.

The material strip is output from the discharging module 100, sequentially passes through the slitting module 200, the laser cutting module 300 and the V-angle punching module 500, and is finally wound in the winding module 700. The discharge module 100 is configured to provide a strip of material; the slitting module 200 is configured to slit the material strip; the laser cutting module 300 is configured to perform tab forming cutting on the material strip; the V-angle die-cutting module 500 is configured to die-cut the web; the winding module 700 is configured to wind the material belt; the first quality inspection module 400 is configured to perform pre-die cut dimensional inspection of the web; the second quality inspection module 600 is configured to perform die cut dimensional inspection of the web.

In this equipment, the material area is exported from blowing module 100, and slitting module 200 carries out the slitting to the material area, and laser cutting module 300 carries out utmost point ear shaping cutting to the material area, and the die-cut cutting of V angle die-cut module 500 carries out die-cut cutting to the material area, and through three cutting processes, the twice quality control, the material area rolling is in rolling module 700. The pole piece is divided into strips through the hardware dividing knife, the pulse laser is used for cutting pole piece tabs, then the hardware dividing knife is used for punching V-shaped angles, double winding and double unwinding are carried out, and the negative electrode is punched through the pulse laser, so that full-automatic work is realized. Compared with the traditional mechanism, the utility model is more stable and efficient, and realizes integrated automatic production.

Referring to fig. 3, the discharging module 100 includes a first discharging module 110, a second discharging module 120, a first receiving and replacing module 130, and a first tension detecting module 140; the first discharging module 110 and the second discharging module 120 are located below the first receiving and changing module 130, the first receiving and changing module 130 is located at the upper portion of the middle line of the first discharging module 110 and the second discharging module 120, and the first tension detecting module 140 is located at the upper left corner of the first receiving and changing module 130.

The first discharging module 110 or the second discharging module 120 outputs the material belt, and the material belt sequentially passes through the first material receiving and replacing module 130 and the first tension detecting module 140 and then is output. The discharging module 100 is composed of the above structure, uses one standby double-roll discharging and has the function of quick switching.

Referring to fig. 3 to 4, the slitting module 200 includes a roller blade slitting module 210, a waste rolling module 220, a width detecting module 230, a first brush cleaning module 240, a first traction module 250, and a first buffer module 260; the roller cutter slitting module 210 is located in the lowest position, the waste material rolling module 220 is located in the right lower side position of the roller cutter slitting module 210, the width detection module 230 is located in the right upper side position of the roller cutter slitting module 210, the first brush cleaning module 240 is located in the upper position of the width detection module 230, and the first buffer module 260 is located above the first brush cleaning module 240.

Referring to fig. 4-5, the material strip is input into the roller blade slitting module 210 and sequentially passes through the width detection module 230, the first brush cleaning module 240, the first traction module 250 and the first buffer module 260 to be output; wherein, the waste material of the material tape slit is directly input into the waste material winding module 220. The slitting module 200 adopts a roller cutter mode to divide, the waste materials after division are input into the waste material winding module 220 for winding, in addition, the CCD of the slitting size of the material belt is detected on line, the detection width data and the slitting deviation correcting system are closed-loop, and the alarm is stopped when abnormal points are continuous, so that the production quality of the production line of equipment is ensured.

Referring to fig. 4-5, the roller blade slitting module 210 includes a first frame 211, a roller cutting mechanism 212, and a waste collection mechanism 213; the first frame 211 is provided with a cutting cavity 214, the rolling cutting mechanism 212 is positioned in the cutting cavity 214, and the waste collecting mechanism 213 is positioned below the cutting cavity 214 and is communicated with the cutting cavity 214. The web is fed into the cutting chamber 214 and passed through the roll-cutting mechanism 212, and the cut scrap is recovered by the reject mechanism 213 within the cutting chamber 214.

Referring to fig. 4-5, the roller blade slitting module 210 further includes an introducing roller assembly 2125 and a first adjusting roller assembly 2123, wherein the introducing roller assembly 2125 and the first adjusting roller assembly 2123 are both arranged on the frame and located at two sides of the cutting cavity 214, and the material belt is input between the cutting roller 2121 and the extrusion roller 2122 through the introducing roller assembly 2125; the web is fed between a cutting roll 2121 and an extrusion roll 2122 and then fed out through a first dancer roll assembly 2123.

Referring to fig. 6, the roll-pressing cutting mechanism 212 includes a cutting roller 2121 and an extrusion roller 2122, the cutting roller 2121 and the extrusion roller 2122 are located in the cutting cavity 214, the cutting roller 2121 and the extrusion roller 2122 are distributed up and down, a circular knife 2324 is arranged on the outer wall of the cutting roller 2121 and is in contact with the outer surface of the extrusion roller 2122, a knife groove 2124 is formed in the outer wall of the extrusion roller 2122 corresponding to the circular knife 2324, the circular knife 2324 is embedded in the knife groove 2124, and the accuracy of the position of the material belt cutting can be improved through cooperation of the circular knife 2324 and the knife groove 2124. The first dancer assembly 2123 is located to the right of the cutting drum 2121 and outside the cutting chamber 214. The web is fed into a cutting roll 2121, an extrusion roll 2122 and fed out through a first dancer roll assembly 2123, where it is cut by a circular knife 2324 of the cutting roll 2121 as the cutting roll 2121, the extrusion roll 2122 pass.

Referring to fig. 6, the waste collection mechanism 213 includes a collection funnel 2131 and a second dust suction pipe 2132, wherein the collection funnel 2131 is disposed at a lower end of the cutting chamber 214 and is in communication with the cutting chamber 214, and the collection funnel 2131 is located directly below the circular knife 2324. The debris is collected by the collection hopper 2131 and is discharged by the second suction tube 2132, thereby effecting the discharge of the debris. The waste collection mechanism 213 further comprises a first negative pressure cover 2133 and a second negative pressure cover 2134, the first negative pressure cover 2133 is arranged outside the cutting roller 2121 and covers the outer wall of one side of the circular knife 2324, the second negative pressure cover 2134 is arranged outside the extrusion roller 2122 and covers the outer wall of one side of the knife slot 2124, and the second dust suction pipe 2132 is communicated with the first negative pressure cover 2133 and the second negative pressure cover 2134. The waste collection mechanism 213 also collects chips on the circular knife 2324 and the knife groove 2124 through the first negative pressure cover 2133 and the second negative pressure cover 2134.

Referring to fig. 5, the waste winding module 220 includes a waste supporting mechanism 221, a waste driving mechanism 222, a pressing roller mechanism 223, and a waste winding mechanism 224, where the waste supporting mechanism 221, the waste driving mechanism 222, the pressing roller mechanism 223, and the waste winding mechanism 224 are all disposed on the first frame 211, and the waste supporting mechanism 221 is located at an outlet end of the roller cutter splitting module 210; the waste end of the material tape is fed into the waste supporting mechanism 221, sequentially passes through the waste driving mechanism 222 and the pressing roller mechanism 223, and is finally accommodated in the waste winding mechanism 224.

Referring to fig. 7-8, the laser cutting module 300 includes a first path deviation rectifying module 310, a first displacement deviation rectifying module 320, a laser cutting module 330, and a second traction module 340; the first path deviation rectifying module 310 is located above the laser cutting module 330, and the second traction module 340 is located on the right side of the laser cutting module 330.

The material strip is input into the first path deviation rectifying module 310 and sequentially passes through the first displacement deviation rectifying module 320, the laser cutting module 330 and the second traction module 340 to be output. In the laser cutting module 300, the material belt is input into the laser cutting module 330 after passing through the first path deviation rectifying module 310 and the first displacement deviation rectifying module 320, so that the cutting precision of the laser cutting module 330 is ensured.

The laser cutting module 330 comprises a first machine 331, an upper roller 332, a lower roller 333, a vertical regulator 334, a laser device 335, and a first waste collecting device 336; the vertical regulator 334 is arranged on the end face of the first machine table 331, the laser device 335 and the first waste collecting device 336 are arranged on the driving end of the vertical regulator 334, the upper roller 332 and the lower roller 333 are distributed up and down, the first waste collecting device 336 is arranged between the upper roller 332 and the lower roller 333, and the laser device 335 is arranged on one side of the first waste collecting device 336.

The material tape is fed into the upper roller 332, passes through the working end of the first waste receiving device 336, and is then fed out from the lower roller 333. In the laser cutting module 330, the material belt passes through an upper roller 332 and a lower roller 333, and is cut between the upper roller 332 and the lower roller 333, the surface of the material belt is cut by a laser device 335, and the cut scrap and waste materials enter a first waste collecting device 336 for recycling.

The laser device 335 includes a lateral adjuster 3351, an optical path component 3352, a galvanometer 3353, and a field lens 3354, the optical path component 3352 is disposed at an incident end of the galvanometer 3353, the field lens 3354 is disposed at an exit end of the galvanometer 3353, the galvanometer 3353 is disposed at a driving end of the lateral adjuster 3351, and the lateral adjuster 3351 is disposed at a driving end of the vertical adjuster 334.

Referring to fig. 9-11, the first waste collection device 336 includes a working box 3361, a negative pressure block 3362, a belt assembly 3363, an upper pressing roller 3364 and a light barrier 3365, through holes 33611 are formed in the front and rear sides of the working box 3361, grooves 33612 through which a feeding belt passes are formed in the upper and lower ends of the working box 3361, the light barrier 3365 is formed in the rear side of the working box 3361, the negative pressure block 3362 is formed in the lower end of the working box 3361, the belt assembly 3363 surrounds the negative pressure block 3362, the upper pressing roller 3364 is formed in the upper end of the working box 3361, and a plurality of negative pressure holes 33621 are formed in the side face of the negative pressure block 3362. The first waste collection device 336 is formed by the above mechanism, and the cut waste is carried into the negative pressure block 3362 by the belt assembly 3363.

The first waste collection device 336 further includes a first air duct 3366 and a first air knife assembly 3367, and the first air duct 3366 and the first air knife assembly 3367 are respectively disposed on two sides of the working box 3361. The first waste collection device 336 further includes a first air duct 3366 and a first air knife assembly 3367, and waste is collected by cooperation of the first air knife assembly 3367 of the first air duct 3366.

The belt assembly 3363 comprises a driving belt shaft 33631, a driven belt shaft 33632, a driving motor 33634 and a plurality of belts 33635, wherein the driven belt shaft 33632 is arranged on the upper end face of the negative pressing block 3362, the driving motor 33634 is arranged at the lower end of the negative pressing block 3362, the driving belt shaft 33631 is arranged at the driving end of the driving motor 33634, the plurality of belts 33635 are wound on the driven belt shaft 33632 and the driving belt shaft 33631, a blanking roller 3365 is arranged at the lower end of the working box 3361, the blanking roller 3365 is in contact with part of the belt 33635 on the outer wall of the driven belt shaft 33632, and the driven belt shaft 33632 and the blanking roller 3365 are driven by a gear set. The belt assembly 3363 is configured as described above, with the belt 33635 carrying the scrap material to the sides of the negative pressure block 3362 for collection by the negative pressure holes 33621 of the sides.

Referring to fig. 12, the first quality inspection module 400 includes a coding roller module 410, a first air knife module 420, a tab size detection module 430, a second air knife module 440, a second buffer module 450, a second path deviation correction module 460, a cache module 470, and an overall size detection module 480. The coding roller module 410 is located at the right side of the laser cutting module 300, the lug size detection module 430 is located at the right side of the coding roller module 410, the first air knife module 420 and the second air knife module 440 are sequentially distributed at the right side of the lug size detection module 430, the first air knife module 420 and the second air knife module 440 are distributed in opposite directions, the second cache module 450 is located above the first air knife module 420 and the second air knife module 440, the second path deviation correction module 460 is located at the right lower side of the second cache module 450, the cache module 470 is located below the second path deviation correction module 460, and the whole size detection module 480 is located at the right upper side of the cache module 470.

After the material strip is input into the first quality inspection module 400, the material strip is sequentially output after passing through the first air knife module 420, the tab size detection module 430, the second air knife module 440, the second buffer module 450, the second path deviation correction module 460, the cache module 470 and the overall size detection module 480. The quality of the laser cut material strip is detected by the first quality inspection module 400 so as to ensure the quality of the subsequent V-shaped punching.

12-14, the V-angle punching module 500 comprises a punching module 510 and a third traction module 520, wherein the third traction module 520 is arranged at the right side of the punching module 510, and the material belt is output through the third traction module 520 after being input into the punching module 510;

the punching module 510 includes a second machine 511, a second adjusting roller assembly 512, a third adjusting roller assembly 513, a plurality of punching devices 514, and a third traction module 520 is disposed on the second machine 511. The second machine 511 is provided with a hollow passageway 5111, the punching devices 514 are equally divided into two groups, the two groups of punching devices 514 are oppositely distributed on two sides of the passageway 5111, the second adjusting roller assembly 512 is arranged at the input end of the passageway 5111, and the third adjusting roller assembly 513 is arranged at the output end of the passageway 5111

In any group of punching means 514, other punching means 514 can be adjusted relatively along the extension direction of the aisle 5111, except for one punching means 514 being fixedly arranged. In the V-angle die-cutting module 500, the die-cutting module 510 is used for die-cutting the material strip, the material is input into the aisle 5111, and the two sets of die-cutting devices 514 are used for die-cutting the edges of the material strip.

The punching device 514 includes a second frame 5141, a first driving member 5142, an upper die 5143, a lower die 5144, and a guide plate 5145, where the first driving member 5142, the upper die 5143, and the lower die 5144 are all disposed on the frame, the upper die 5143, and the lower die 5144 are vertically distributed, the upper die 5143 is disposed on the driving end of the first driving member 5142, the aisle 5111 is located between the upper die 5143 and the lower die 5144, the guide plate 5145 is located on the left side of the lower die 5144, the material strip of the aisle 5111 enters the lower die 5144 under the action of the guide plate 5145, and the first driving member 5142 drives the upper die 5143 to punch the edge of the material strip.

Referring to fig. 15, the second quality inspection module 600 includes a first panel detection module 610, a second brush cleaning module 620, a second panel detection module 630, a tab V angle detection module 640, a defect marking module 650, a third air knife module 660, a fourth air knife module 670, a defect marking detection module 680, and a third cache module 690. The first panel detection module 610 is located on the right side of the V-angle punching module 500, the second brush cleaning module 620 is located on the upper side of the first panel detection module 610, the second panel detection module 630 is located on the upper side of the second brush cleaning module 620, the tab V-angle detection module 640 is located on the lower right side of the second panel detection module 630, the incomplete mark module 650 is located on the lower right side of the tab V-angle detection module 640, the third air knife module 660 and the fourth air knife module 670 are located on the right side of the incomplete mark module 650, the incomplete mark detection module 680 is located above the fourth air knife module 670, and the third cache module 690 is located above the incomplete mark detection module 680.

The material strip is input into the first panel detection module 610 and sequentially passes through the second brush cleaning module 620, the second panel detection module 630, the tab V angle detection module 640, the incomplete mark module 650, the third air knife module 660, the fourth air knife module 670, the incomplete mark detection module 680 and the third cache module 690 for output. The second quality inspection module 600 is responsible for performing various inspection on the cut material strip, such as double-sided appearance inspection of the material strip, shape inspection of the V-angle of the tab, and normal input of the inspected material strip into the winding module 700, and unqualified material strip is marked by the incomplete mark module 650 and the incomplete mark detection module 680 and then input into the winding module 700.

Referring to fig. 15, the winding module 700 includes a first winding module 710, a second winding module 720, a second receiving and changing module 730, a second tension detecting module 740, a third path deviation correcting module 750, and two iron removing assemblies 760; the first winding module 710 and the second winding module 720 are located below the second tension detecting module 740, and the second tension detecting module 740 and the third path deviation rectifying module 750 are located above the second material receiving module 730.

The material strip is input into the third path deviation rectifying module 750 and is rolled in the first rolling module 710 or the second rolling module 720 after passing through the second material receiving and changing module 730, the two iron removing assemblies 760 and the second material receiving and changing module 730 in sequence. The winding module 700 is composed of the above structure, and is provided with a quick switching function by one-standby double-winding discharging.

The working process of the equipment comprises the following steps:

s1, discharging: the material belt is output from the discharging module 100, and the material belt is output by the first discharging module 110 or the second discharging module 120, and sequentially passes through the first material receiving and replacing module 130 and the first tension detecting module 140 and then is output.

S2, slitting: the material belt is input into the slitting module, is input into the roller cutter slitting module 210, sequentially passes through the width detection module 230, the first brush cleaning module 240, the first traction module 250 and the first cache module 260 and is output; the waste materials cut by the material belt are directly input into the waste material winding module 220;

the slitting module 200 is divided in a roll knife mode, a material belt is input into the cutting cavity 214 and passes through the rolling cutting mechanism 212, and cut scrap and waste are recovered by the waste collecting mechanism 213 in the cutting cavity 214; the segmented waste is input into a waste rolling module 220 for rolling;

the width detection module 230 carries out online detection on the CCD of the strip dividing size of the material strip, and makes closed loop on the detected width data and the strip dividing deviation correcting system, and alarms and stops when abnormal points are continuous so as to ensure the production quality of the production line of the equipment;

the first brush cleaning module 240 brushes away the debris on the surface of the material belt.

S3, laser cutting: the material belt is input into a laser cutting module 330 after passing through a first path deviation correcting module 310 and a first displacement deviation correcting module 320;

before the material strip enters the laser cutting module 330, the first path deviation correcting module 310 performs path deviation correction to ensure that the position of the material strip in the laser cutting module 330 is correct; the second traction module 340 can traction the path of the material belt, namely, provide main power;

in the laser cutting module 330, the material belt is input into the module through the upper roller 332 and is output from the lower roller 333 after passing through the working end of the first waste collecting device 336; the laser mechanism performs laser molding on the material strip, and the cut waste materials are uniformly recovered by the first waste receiving device 336.

S4, first detection: the material strip is input into the first quality inspection module 400, sequentially passes through the first air knife module 420, the tab size detection module 430, the second air knife module 440, the second buffer module 450, the second path deviation correction module 460, the cache module 470 and the overall size detection module 480 and then is output;

the quality of the laser cut material strip is detected by the first quality inspection module 400 so as to ensure the quality of the subsequent V-shaped punching.

S5, punching: the material belt is output through a third traction module 520 after being input into a punching module 510;

the tape of the passageway 5111 enters the lower die 5144 under the action of the guide plate 5145, and the first driving member 5142 drives the upper die 5143 to die-cut the edge of the tape.

S6, second detection: the material strip is input into the first panel detection module 610 and sequentially passes through the second brush cleaning module 620, the second panel detection module 630, the tab V angle detection module 640, the incomplete mark module 650, the third air knife module 660, the fourth air knife module 670, the incomplete mark detection module 680 and the third cache module 690 for output;

the second quality inspection module 600 is responsible for performing various inspection on the cut material strip, such as double-sided appearance inspection of the material strip, shape inspection of the V-angle of the tab, and normal input of the inspected material strip into the winding module 700, and unqualified material strip is marked by the incomplete mark module 650 and the incomplete mark detection module 680 and then input into the winding module 700.

S7, winding: the material strip is input into the third path deviation rectifying module 750 and is rolled in the first rolling module 710 or the second rolling module 720 after passing through the second material receiving and changing module 730, the two iron removing assemblies 760 and the second material receiving and changing module 730 in sequence.

What has been described above is merely some embodiments of the present utility model. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the utility model.

Claims

1. The roller cutter slitting module is characterized by comprising a first frame (211) and a roller cutter slitting module arranged on the first frame (211)

A cutting chamber (214) formed in the first frame (211);

a roll cutting mechanism (212) positioned within the cutting chamber (214);

a waste collection mechanism (213) which is positioned below the cutting cavity (214) and is communicated with the cutting cavity (214),

the roll-in cutting mechanism (212) comprises a cutting roller (2121) and an extrusion roller (2122), wherein the cutting roller (2121) and the extrusion roller (2122) are both positioned in a cutting cavity (214), the cutting roller (2121) and the extrusion roller (2122) are distributed up and down, the cutting roller (2121) and the extrusion roller (2122) are provided with a material belt to pass through, the outer wall of the cutting roller (2121) is provided with a circular knife (2324), and the circular knife (2324) is in contact with the outer surface of the extrusion roller (2122).

2. The roller blade slitting module according to claim 1, wherein the outer wall of the extrusion roller (2122) is provided with a blade groove (2124) corresponding to the circular blade (2324), and the circular blade (2324) is embedded in the blade groove (2124).

3. The roller blade slitting module according to claim 2, wherein the waste collecting mechanism (213) comprises a collecting funnel (2131) and a second dust suction pipe (2132), the collecting funnel (2131) is arranged at the lower end of the cutting cavity (214) and is communicated with the cutting cavity (214), and the collecting funnel (2131) is located right below the circular blade (2324).

4. A roller blade slitting module according to claim 3, wherein the waste collecting mechanism (213) further comprises a first negative pressure cover (2133) and a second negative pressure cover (2134), the first negative pressure cover (2133) is arranged outside the cutting roller (2121) and covers the outer wall of one side of the circular blade (2324), the second negative pressure cover (2134) is arranged outside the extrusion roller (2122) and covers the outer wall of one side of the knife groove (2124), and the second dust suction pipe (2132) is communicated with the first negative pressure cover (2133) and the second negative pressure cover (2134).

5. The roll knife slitting module of claim 1 further comprising an introduction roll assembly (2125), the introduction roll assembly (2125) being disposed on the frame and on one side of the cutting chamber (214), the web introduction roll assembly (2125) being fed between the cutting roll (2121) and the extrusion roll (2122).

6. The roller blade slitting module according to claim 1, further comprising a first adjusting roller assembly (2123), wherein the first adjusting roller assembly (2123) is disposed on the frame, the first adjusting roller assembly (2123) is located on a side of the leading-in roller assembly (2125) far away from the cutting cavity (214), and the material belt is output through the first adjusting roller assembly (2123) after being input between the cutting roller (2121) and the extruding roller (2122).

7. The slitting module is characterized by comprising a roller cutter slitting module (210) according to any one of claims 1-6, and further comprising a waste rolling module (220), a width detection module (230), a first brush cleaning module (240), a first traction module (250) and a first buffer module (260);

the material belt is input into a roller cutter slitting module (210) and sequentially passes through a width detection module (230), a first hairbrush cleaning module (240), a first traction module (250) and a first buffer module (260) to be output; wherein, the waste material that the material area cut out directly inputs in waste material rolling module (220).

8. The slitting module according to claim 7, wherein the waste winding module (220) comprises a waste supporting mechanism (221), a waste driving mechanism (222), a pressing roller mechanism (223) and a waste winding mechanism (224), the waste supporting mechanism (221), the waste driving mechanism (222), the pressing roller mechanism (223) and the waste winding mechanism (224) are all arranged on the first frame (211), and the waste supporting mechanism (221) is positioned at an outlet end of the rolling cutting mechanism (212); the waste driving mechanism (222), the press roller mechanism (223) and the waste winding mechanism (224) are sequentially distributed and positioned at one side of the roll-in cutting mechanism (212);

the waste end of the material belt is input into a waste supporting mechanism (221), sequentially passes through a waste driving mechanism (222) and a compression roller mechanism (223), and is finally accommodated in a waste winding mechanism (224).