CN220041598U - Double-platform structure of jacketing machine - Google Patents
Double-platform structure of jacketing machine Download PDFInfo
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- CN220041598U CN220041598U CN202320973323.3U CN202320973323U CN220041598U CN 220041598 U CN220041598 U CN 220041598U CN 202320973323 U CN202320973323 U CN 202320973323U CN 220041598 U CN220041598 U CN 220041598U
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- table top
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- encapsulation
- arm mechanism
- winding
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- 238000005538 encapsulation Methods 0.000 claims abstract description 76
- 238000004804 winding Methods 0.000 claims abstract description 57
- 238000010073 coating (rubber) Methods 0.000 claims abstract description 24
- 239000002390 adhesive tape Substances 0.000 claims description 24
- 230000009977 dual effect Effects 0.000 claims 7
- 238000000034 method Methods 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
A double-platform structure of a jacketing machine comprises a workbench, a winding unit and a rubber coating unit, wherein the winding unit and the rubber coating unit are arranged on the workbench; the upper surface of the workbench comprises a first table top and a second table top, and the two table tops are distributed in height to form a step surface; wherein the first table top is positioned at the rear side of the second table top, and the table top height of the first table top is lower than that of the second table top; the winding unit is installed on the first table top, the encapsulation unit is installed on the second table top, and the encapsulation unit upper end is located encapsulation station department. According to the utility model, the table top where the encapsulation unit is arranged is lifted, so that the encapsulation unit is lifted to the encapsulation station, the encapsulation unit does not move up and down any more when encapsulation work is carried out, the winding main shaft drives the product framework to directly work above the encapsulation unit, the running distance of the mechanism is shorter than that of the existing market models, the time for finishing processing the same product is saved by about 1-2 seconds in the encapsulation step, the total time for 4-6 seconds after the product is processed is saved, and the working efficiency of the whole machine is higher.
Description
Technical Field
The utility model relates to the field of transformer processing, in particular to a double-platform structure of a jacketing machine.
Background
The transformer, especially the small-sized transformer, needs to carry out winding encapsulation work on the framework during production. The specific working flow is as follows: the wire feeding and pipe penetrating unit is matched with the left cross arm and the right cross arm to finish wire and pipe penetrating work; the two cross arms are matched with a winding unit of the clamping framework and an encapsulation unit below to finish winding encapsulation work.
The traditional jacketing machine platform structure is a single platform, a winding unit is arranged on the upper part, and an encapsulation unit is arranged under the lower part; when the encapsulation work is carried out, the winding unit is required to move downwards (the four-axis platform drives the winding main shaft to move downwards), the encapsulation unit moves upwards, both the winding unit and the encapsulation unit reach the intermediate encapsulation station, the encapsulation work is completed in a matched mode, and after encapsulation is finished, the encapsulation unit is required to move downwards again to restore the original position, so that the defects that the encapsulation efficiency is low, the service life loss of the unit is high and the maintenance rate is high are obviously increased after the encapsulation unit moves back and forth for a long time are obvious in the single platform.
Disclosure of Invention
The utility model aims to provide a double-platform structure of a jacketing machine.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a double-platform structure of a jacketing machine comprises a workbench, a winding unit and a rubber coating unit, wherein the winding unit and the rubber coating unit are arranged on the workbench; the upper surface of the workbench comprises a first table top and a second table top, and the two table tops are distributed in height to form a step surface;
wherein the first table top is positioned at the rear side of the second table top, and the table top height of the first table top is lower than that of the second table top;
the winding unit is installed on the first table top, the encapsulation unit is installed on the second table top, and the upper end of the encapsulation unit is located at the encapsulation station.
In a further scheme, install a riser on the first mesa, this riser middle part fretwork, the wire winding unit is installed on the first mesa of riser rear side.
In a further aspect, the winding unit includes a winding spindle and a four-axis platform for driving the winding spindle to rotate and move on a X, Y, Z axis, the four-axis platform is mounted on the first table surface at the rear side of the riser, and the winding spindle penetrates through the riser and can extend to above the encapsulation unit.
In a further aspect, the second table top is configured as a U-shape, with a U-shaped opening thereof being configured towards the first table top, and the encapsulation unit is mounted in the U-shaped opening.
In a further aspect, the mounting frame of the encapsulation unit is detachably connected to the second table top and the riser respectively.
In a further scheme, the double-platform structure further comprises a double-arm foot winding unit, the double-arm foot winding unit comprises a left arm mechanism and a right arm mechanism, the left arm mechanism and the right arm mechanism are respectively arranged on two sides of the vertical plate, and the left arm mechanism is located below the right arm mechanism.
In a further scheme, the rubber coating unit includes sticky tape unreeling mechanism, rubber coating mechanism and is used for pulling the sticky tape of sticky tape unreeling mechanism output to the rubber coating mechanism department tear sticky tape mechanism, wherein tear sticky tape mechanism and rubber coating mechanism level side by side and be distributed left arm mechanism with between the right arm mechanism, and tear sticky tape mechanism and be close to left arm mechanism sets up.
In a further scheme, the tape pulling mechanism comprises a tape pulling clamp and a tape pulling cylinder for driving the tape pulling clamp to horizontally move, the tape pulling cylinder is arranged between the left arm mechanism and the right arm mechanism, and the extending direction of the internal guide rod of the tape pulling cylinder faces the left arm mechanism.
The working principle and the advantages of the utility model are as follows:
according to the utility model, the table top where the encapsulation unit is arranged is lifted, so that the encapsulation unit is lifted to an encapsulation station, the encapsulation unit does not move up and down any more when encapsulation work is carried out, a winding main shaft drives a product framework to directly work above the encapsulation unit, the running distance of a mechanism is shorter than that of the existing market model, the time for finishing processing the same product is saved by about 1-2 seconds on the encapsulation beat of the step, the total time for processing the same product is saved by about 4-6 seconds, the working efficiency of the whole machine is higher, and the stability is also improved;
through the rubber coating mechanism with the rubber tearing cylinder setting of rubber tearing belt mechanism in the position of keeping away from left arm mechanism, its inside guide arm stretch out the direction orientation left arm mechanism sets up like this, under the circumstances that rubber coating mechanism did not reciprocate, its rubber tearing belt mechanism can not conflict with the left arm mechanism that moves down and interfere, need not to carry out other unnecessary actions, therefore whole double-platform structure operation is smooth, high-efficient.
Drawings
FIG. 1 is an overall front isometric view of an embodiment of the present utility model;
FIG. 2 is an overall side view of an embodiment of the present utility model;
FIG. 3 is a front isometric view of a table according to an embodiment of the present utility model;
FIG. 4 is a front isometric view of a second table top of an embodiment of the utility model in section;
FIG. 5 is a rear isometric view of a table according to an embodiment of the present utility model;
FIG. 6 is a rear isometric view of a riser according to an embodiment of the present utility model;
FIG. 7 is a front isometric view of a riser according to an embodiment of the present utility model;
fig. 8 is a front isometric view of an encapsulation unit according to an embodiment of the present utility model.
In the above figures: 1. a work table; 11. a first mesa; 12. a second mesa; a u-shaped opening; 1212. a winding unit; 21. a winding main shaft; 22. a four-axis platform; 3. a encapsulation unit; 31. an adhesive tape unreeling mechanism; 32. a rubber coating mechanism; 33. a tape pulling mechanism; 331. pulling the adhesive tape clamp; 332. an adhesive tape pulling cylinder; 4. a vertical plate; 5. a double-arm foot winding unit; 51. a left arm mechanism; 52. a right arm mechanism; 6. a wire feeding and pipe penetrating unit; 7. and a skeleton feeding unit.
Description of the embodiments
The utility model is further described below with reference to the accompanying drawings and examples:
examples: the present utility model will be described in detail with reference to the drawings, wherein modifications and variations are possible in light of the teachings of the present utility model, without departing from the spirit and scope of the present utility model, as will be apparent to those of skill in the art upon understanding the embodiments of the present utility model.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present disclosure. Singular forms such as "a," "an," "the," and "the" are intended to include the plural forms as well, as used herein.
The terms "first," "second," and the like, as used herein, do not denote a particular order or sequence, nor are they intended to be limiting, but rather are merely used to distinguish one element or operation from another in the same technical term.
As used herein, "connected" or "positioned" may refer to two or more components or devices in physical contact with each other, or indirectly, or in operation or action with each other.
As used herein, the terms "comprising," "including," "having," and the like are intended to be open-ended terms, meaning including, but not limited to.
The term (terms) as used herein generally has the ordinary meaning of each term as used in this field, in this disclosure, and in the special context, unless otherwise noted. Certain terms used to describe the present disclosure are discussed below, or elsewhere in this specification, to provide additional guidance to those skilled in the art in connection with the description herein.
The terms "front", "rear", "upper", "lower", "left", "right" and the like used herein are directional terms, and are merely used to describe positional relationships among the structures in the present application, and are not intended to limit the present protection scheme and the specific direction in actual implementation.
Referring to fig. 1-8, a double-platform structure of a jacketing machine comprises a workbench 1, a wire feeding and threading unit 6, a double-arm foot winding unit 5, a winding unit 2, an encapsulation unit 3 and a skeleton feeding unit 7, wherein the wire feeding and threading unit 6, the double-arm foot winding unit 5, the winding unit 2, the encapsulation unit 3 and the skeleton feeding unit 7 are arranged on the workbench 1; the upper surface of the workbench 1 comprises a first table top 11 and a second table top 12, the two table tops are distributed in height to form a step surface, and the lower parts of the two table tops are of cabinet structures.
Wherein the first table top 11 is located at the rear side of the second table top 12, and the table top height of the first table top 11 is lower than the table top height of the second table top 12;
the wire feeding and penetrating unit 6, the double-arm foot winding unit 5 and the winding unit 2 are installed on the first table top 11, the encapsulation unit 3 and the framework feeding unit 7 are installed on the second table top 12, and the upper end of the encapsulation unit 3 is located at the encapsulation station.
Specifically, a vertical plate 4 is installed on the first table top 11, the middle part of the vertical plate 4 is hollowed out, the wire feeding and penetrating unit 6 and the double-arm foot winding unit 5 are installed on the front side surface of the vertical plate 4, and the wire winding unit 2 is installed on the first table top 11 on the rear side of the vertical plate 4; the winding unit 2 comprises a winding spindle 21 and a four-axis platform 22 for driving the winding spindle 21 to rotate and move on a X, Y, Z axis, wherein the four-axis platform 22 is arranged on the first table top 11 at the rear side of the vertical plate 4, and the winding spindle 21 penetrates through the vertical plate 4 and can extend to above the encapsulation unit 3.
The double-arm foot winding unit 5 comprises a left arm mechanism 51 and a right arm mechanism 52, the left arm mechanism 51 and the right arm mechanism 52 are respectively arranged on two sides of the vertical plate 4, and the left arm mechanism 51 is positioned below the right arm mechanism 52; the wire feeding and penetrating unit 6 is arranged at the upper part of the front side surface of the vertical plate 4.
The second table top 12 is set to be U-shaped, a U-shaped opening 121 of the second table top is arranged towards the first table top 11, the encapsulation unit 3 is installed in the U-shaped opening 121, the framework feeding unit 7 is installed on the second table top 12 and is positioned at the front side of the encapsulation unit 3, the framework feeding unit 7 comprises a feeding mechanism and a discharging mechanism, a framework is conveyed through the feeding mechanism, the winding mechanism clamps the framework to perform winding encapsulation work, and the feeding mechanism can be used for discharging after encapsulation is completed; the mounting bracket of the encapsulation unit 3 is detachably connected with the second table top 12 and the vertical plate 4 respectively, specifically, the front side of the mounting bracket can be connected with the second table top 12 through a clamping plate and a screw, and the rear side of the mounting bracket is directly fixed on the vertical plate 4 through the screw.
The rubber coating unit 3 comprises an adhesive tape unreeling mechanism 31, a rubber coating mechanism 32 and an adhesive tape pulling mechanism 33 for pulling the adhesive tape output by the adhesive tape unreeling mechanism 31 to the rubber coating mechanism 32, wherein the adhesive tape pulling mechanism 33 and the rubber coating mechanism 32 are horizontally distributed between the left arm mechanism 51 and the right arm mechanism 52 side by side, the adhesive tape pulling mechanism 33 is close to the left arm mechanism 51, the adhesive tape unreeling mechanism 31 and the adhesive tape pulling mechanism 33 are arranged on two sides of the rubber coating mechanism 32, the adhesive tape unreeling mechanism 31 is arranged below the adhesive tape pulling mechanism 33, the top ends of the adhesive tape pulling mechanism 33 and the rubber coating mechanism 32 are the highest points of the whole rubber coating unit 3, and the adhesive tape pulling mechanism 33 is close to the left arm mechanism 51.
The tape unreeling mechanism 31 is a tape unreeling machine, and the encapsulation mechanism 32 may be a conventional encapsulation structure.
The tape pulling mechanism 33 includes a tape pulling clamp 331 and a tape pulling cylinder 332 for driving the tape pulling clamp 331 to move horizontally, the tape pulling cylinder 332 is disposed between the left arm mechanism 51 and the right arm mechanism 52, and the extending direction of the inner guide rod of the tape pulling cylinder is toward the left arm mechanism 51, see fig. 4 and fig. 8.
On the whole processing platform, send line poling unit 6 respectively with sleeve pipe and copper wire downwardly conveying, cooperation left arm mechanism 51 and right arm mechanism 52 can penetrate the copper wire in the sleeve pipe, and wire winding unit 2 presss from both sides and gets the skeleton and remove to copper line department, cooperation left arm mechanism 51 and right arm mechanism 52's rotation and removal operation can accomplish skeleton winding foot wire work, cooperation encapsulation unit 3 can accomplish the encapsulation work. The present utility model is not limited to the prior art, and is not described in detail herein.
When the encapsulation work is carried out, the four-axis platform 22 drives the winding main shaft 21 and the framework fixed at the end part thereof to move to the encapsulation unit 3, and the encapsulation work can be carried out:
the adhesive tape is unreeled through the adhesive tape unreeling mechanism 31, is clamped and pulled through the adhesive tape pulling mechanism 33, and spans the encapsulation mechanism 32; after encapsulation is completed, the winding main shaft 21 drives the framework to move upwards, winding work can be continued, and the encapsulation unit 3 does not move at all.
Compared with the prior art, the encapsulation unit 3 and the winding unit 2 are respectively located at the upper and lower positions of the encapsulation station, when the encapsulation work is carried out, the encapsulation unit 3 is required to move upwards, the winding unit 2 moves downwards, the encapsulation unit 3 can be lifted to the encapsulation station by directly utilizing the second raised table top 12 on the basis of the scheme, the encapsulation unit 3 is not moved up and down any more when the encapsulation work is carried out, the winding main shaft 21 drives the product framework to directly work above the encapsulation unit 3, the mechanism running distance is shorter than that of the existing machine type in the market, the time is shortened, and the stability is improved.
Since the encapsulation unit 3 does not need to be moved during encapsulation, the time for encapsulating the material is saved by about 1-2 seconds, the total time for processing the same product is saved by about 4-6 seconds, and the working efficiency of the whole machine is higher.
In addition, in this scheme, the tape pulling cylinder 332 of the tape pulling mechanism 33 is disposed at a position far away from the left arm mechanism 51, and the extending direction of the internal guide rod faces the left arm mechanism 51, so that the tape pulling mechanism 33 will not interfere with the downward moving left arm mechanism 51 under the condition that the encapsulation mechanism 32 does not move up and down, and no other redundant actions are required, so that the whole dual-platform structure operates smoothly and efficiently.
The above embodiments are provided to illustrate the technical concept and features of the present utility model and are intended to enable those skilled in the art to understand the content of the present utility model and implement the same, and are not intended to limit the scope of the present utility model. All equivalent changes or modifications made in accordance with the spirit of the present utility model should be construed to be included in the scope of the present utility model.
Claims (8)
1. The double-platform structure of the jacketing machine comprises a workbench (1), and a winding unit (2) and a rubber coating unit (3) which are arranged on the workbench (1); the method is characterized in that: the upper surface of the workbench (1) comprises a first table top (11) and a second table top (12), and the two table tops are distributed in height to form a step surface;
wherein the first table top (11) is positioned at the rear side of the second table top (12), and the table top height of the first table top (11) is lower than that of the second table top (12);
the winding unit (2) is installed on the first table top (11), the encapsulation unit (3) is installed on the second table top (12), and the upper end of the encapsulation unit (3) is located at the encapsulation station.
2. The dual platform structure of a jacketing machine according to claim 1 wherein: install a riser (4) on first mesa (11), this riser (4) middle part fretwork, wire winding unit (2) are installed on first mesa (11) of riser (4) rear side.
3. The dual platform structure of a jacketing machine according to claim 2 wherein: the winding unit (2) comprises a winding main shaft (21) and a four-axis platform (22) driving the winding main shaft (21) to rotate and move on a X, Y, Z axis, the four-axis platform (22) is arranged on a first table top (11) at the rear side of the vertical plate (4), and the winding main shaft (21) penetrates through the vertical plate (4) and can extend to the upper part of the encapsulation unit (3).
4. The dual platform structure of a jacketing machine according to claim 2 wherein: the second table top (12) is arranged in a U shape, a U-shaped opening (121) of the second table top is arranged towards the first table top (11), and the encapsulation unit (3) is installed in the U-shaped opening (121).
5. The dual platform structure of a jacketing machine as defined in claim 4 wherein: and the mounting frame of the rubber coating unit (3) is detachably connected with the second table top (12) and the vertical plate (4) respectively.
6. The dual platform structure of a jacketing machine according to claim 2 wherein: the double-platform structure further comprises a double-arm foot winding unit (5), the double-arm foot winding unit (5) comprises a left arm mechanism (51) and a right arm mechanism (52), the left arm mechanism (51) and the right arm mechanism (52) are respectively arranged on two sides of the vertical plate (4), and the left arm mechanism (51) is located below the right arm mechanism (52).
7. The dual platform structure of a jacketing machine as defined in claim 6 wherein: the rubber coating unit (3) comprises an adhesive tape unreeling mechanism (31), a rubber coating mechanism (32) and an adhesive tape pulling mechanism (33) for pulling an adhesive tape output by the adhesive tape unreeling mechanism (31) to the rubber coating mechanism (32), wherein the adhesive tape pulling mechanism (33) and the rubber coating mechanism (32) are horizontally distributed between the left arm mechanism (51) and the right arm mechanism (52) side by side, and the adhesive tape pulling mechanism (33) is close to the left arm mechanism (51).
8. The dual platform structure of a jacketing machine according to claim 7 wherein: the tape pulling mechanism (33) comprises a tape pulling clamp (331) and a tape pulling cylinder (332) for driving the tape pulling clamp (331) to horizontally move, the tape pulling cylinder (332) is arranged between the left arm mechanism (51) and the right arm mechanism (52), and the extending direction of an inner guide rod of the tape pulling cylinder faces the left arm mechanism (51).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320973323.3U CN220041598U (en) | 2023-04-26 | 2023-04-26 | Double-platform structure of jacketing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320973323.3U CN220041598U (en) | 2023-04-26 | 2023-04-26 | Double-platform structure of jacketing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220041598U true CN220041598U (en) | 2023-11-17 |
Family
ID=88722526
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320973323.3U Active CN220041598U (en) | 2023-04-26 | 2023-04-26 | Double-platform structure of jacketing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220041598U (en) |
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2023
- 2023-04-26 CN CN202320973323.3U patent/CN220041598U/en active Active
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