Disclosure of Invention
In order to solve the above problems, the present utility model provides an aseptic filling production device, which prevents cow's milk from partially flowing back to an ultra-high temperature sterilization machine during the production process, thereby destroying the nutritional ingredients in the cow's milk, and in order to improve the production efficiency and the production efficiency of the production line, comprising:
the device comprises an ultra-high temperature sterilization machine, an aseptic tank and a filling machine, wherein the ultra-high temperature sterilization machine is connected with the aseptic tank through a first cross valve group, a twenty-first valve group is arranged at the feeding tail end of the ultra-high temperature sterilization machine, and the aseptic tank is connected with the filling machine in series;
the first cross valve group comprises a first feeding pipeline and a first steam barrier pipeline, the first feeding pipeline and the first steam barrier pipeline are mutually communicated, one end of the first feeding pipeline is connected with the ultra-high temperature sterilization machine, the other end of the first feeding pipeline is connected with the sterile tank, and the first steam barrier pipeline is used for inputting a steam protection barrier to the first cross valve group; the second feeding pipeline is communicated with the second steam barrier pipeline, and the second steam barrier pipeline is used for inputting a steam protection barrier to the second valve bank.
According to the aseptic filling production device provided by the utility model, the feeding tail end of the ultra-high temperature sterilization machine is connected with the filling machine through the twenty-first valve bank, one end of the second feeding pipeline is connected with the feeding tail end of the ultra-high temperature sterilization machine, and the other end of the second feeding pipeline is connected with the filling machine.
According to the aseptic filling production device provided by the utility model, the feeding tail end of the ultra-high temperature sterilization machine is connected with the aseptic tank through the second U-shaped valve group, one end of the second feeding pipeline is connected with the feeding tail end of the ultra-high temperature sterilization machine, and the other end of the second feeding pipeline is connected with the aseptic tank.
According to the aseptic filling production device provided by the utility model, 1-4 aseptic tanks are connected in series with the filling machine.
According to the aseptic filling production device provided by the utility model, the aseptic tank is filled with aseptic air for providing feed pressure and feeding the filling machine.
According to the utility model, a sterile filling production device is provided, wherein the supply pressure of sterile air is between 1.5bar and 2.5 bar.
According to the sterile filling production device provided by the utility model, when the internal temperature of the valve cavity of the first cross valve group or the second cross valve group is lower than a temperature set value, the valve of the first steam barrier pipeline or the second steam barrier pipeline is opened; when the internal temperature of the valve cavity of the first cross valve group or the second cross valve group is higher than a temperature set value, the valve of the first steam barrier pipeline or the second steam barrier pipeline is closed.
According to the utility model, the temperature set value is between 110 ℃ and 130 ℃.
According to the aseptic filling production device provided by the utility model, the aseptic tank is provided with a liquid level sensor, a pressure sensor and a temperature sensor; the liquid level sensor includes a top liquid level sensor and a bottom liquid level sensor.
According to the aseptic filling production device provided by the utility model, the stirrer is arranged inside the aseptic tank.
The utility model has the beneficial effects that:
according to the aseptic filling production device, the aseptic tank is arranged between the ultra-high temperature sterilization machine and the filling machine, so that the ultra-high temperature sterilization machine does not directly feed to the filling machine, but the ultra-high temperature sterilization machine firstly feeds to the aseptic tank, the milk is stored in the aseptic tank, and then the aseptic tank feeds to the filling machine. By adopting the structure, the milk can be prevented from flowing back to the ultrahigh temperature sterilization machine for repeated sterilization, the milk quality is reduced, the contents of furfuryl amino acid, lactulose and the like exceed the standard, and the sterile tank can be used for continuously feeding after the ultrahigh temperature sterilization machine is stopped for a short time, so that the continuous production of the filling machine is realized, the running time of the filling machine is prolonged, and the production efficiency of the whole line is improved.
In this aseptic filling apparatus for producing, connect through the cross valves between ultra-high temperature sterilization machine and the aseptic tank, the cross valves has the steam protection barrier to protect it, guarantees the aseptic production of milk.
The aseptic filling production device provided by the utility model has the advantages of simple structure and easiness in realization, ensures good production quality of cow milk, improves the production efficiency, saves the production time and indirectly reduces the production cost.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the embodiments of the present utility model, it should be noted that the terms "center," "upper," "lower," "vertical," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience in describing the embodiments of the present utility model and simplifying the description, and do not indicate or imply that the devices or elements being referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the embodiments of the present utility model. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In describing embodiments of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the terms "coupled," "coupled," and "connected" should be construed broadly, and may be either a fixed connection, a removable connection, or an integral connection, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in embodiments of the present utility model will be understood in detail by those of ordinary skill in the art.
Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
The aseptic filling production apparatus according to the present utility model is described below with reference to fig. 1 to 2.
Fig. 1 is a schematic structural diagram of an aseptic filling production device in the prior art, and can be intuitively known that the aseptic filling production device in the prior art comprises an ultra-high temperature sterilization machine 1 and a filling machine 3 which are directly connected, and the ultra-high temperature sterilization machine 1 is directly used for feeding the filling machine 3.
Fig. 2 is a schematic structural view of an improved aseptic filling production device according to the present utility model, and it can be seen from the figure that an aseptic tank 2 is connected between an ultra-high temperature sterilization machine 1 and a filling machine 3 in the improved aseptic filling production device, and the ultra-high temperature sterilization machine 1 firstly supplies milk to the aseptic tank 2, stores milk in the aseptic tank 2, and then supplies milk to the filling machine 3 from the aseptic tank 2. By adopting the structure, firstly, the operation time of the filling machine 3 is prolonged, and the production efficiency is improved; secondly, the milk is prevented from flowing back to the ultra-high temperature sterilization machine 1 for repeated sterilization, so that the milk quality is reduced, and the content of furoic acid and lactulose exceeds the standard; thirdly, after the ultra-high temperature sterilization machine 1 is stopped for a short time, the aseptic tank 2 can be continuously used for feeding materials into the filling machine 3, and the filling machine 3 can be continuously used for production without stopping.
The ultra-high temperature sterilization machine 1 is connected with the aseptic tank 2 through the first cross valve group 4, the connection mode is simple, and the first cross valve group 4 can also provide a steam protection barrier to ensure that the milk production is carried out in an aseptic environment.
According to an embodiment of an aspect of the present utility model, referring to fig. 2, there is provided a sterile filling production apparatus including: the ultra-high temperature sterilization machine 1, the aseptic tank 2 and the filling machine 3, wherein the ultra-high temperature sterilization machine 1 and the aseptic tank 2 are connected through a first cross valve group 4, the feeding end of the ultra-high temperature sterilization machine 1 is provided with a twenty-first valve group 5, and the aseptic tank 2 and the filling machine 3 are connected in series;
the first cross valve group 4 comprises a first feeding pipeline and a first steam barrier pipeline, the first feeding pipeline and the first steam barrier pipeline are communicated with each other, one end of the first feeding pipeline is connected with the ultra-high temperature sterilization machine 1, the other end of the first feeding pipeline is connected with the sterile tank 2, and the first steam barrier pipeline is used for inputting a steam protection barrier to the first cross valve group 4; the second valve block 5 comprises a second feeding pipeline and a second steam barrier pipeline, the second feeding pipeline and the second steam barrier pipeline are mutually communicated, and the second steam barrier pipeline is used for inputting a steam protection barrier to the second valve block 5.
The aseptic filling production device improves the processing production process of the cow milk, and not only avoids the repeated heating of the cow milk flowing back into the ultra-high temperature sterilization machine 1, thereby reducing the quality of the cow milk, but also being beneficial to improving the running time of the filling machine 3, and further improving the production efficiency of the whole line.
This aseptic filling apparatus for producing is connected with aseptic jar 2 between ultra-high temperature sterilization machine 1 and liquid filling machine 3, aseptic jar 2 and ultra-high temperature sterilization machine 1 are connected through first cross valves 4, connect in series between aseptic jar 2 and the liquid filling machine 3, when feeding liquid filling machine 3, aseptic jar 2 is given in the feed of ultra-high temperature sterilization machine 1 at first, give liquid filling machine 3 by aseptic jar 2 feed again, cow milk can temporarily store in aseptic jar 2, on the one hand can prevent that cow milk from flowing back to ultra-high temperature sterilization machine 1 and disinfect repeatedly, on the other hand, when ultra-high temperature sterilization machine 1 short shut down, can also be given liquid filling machine 3 feed by aseptic jar 2, guarantee liquid filling machine 3 and continue to work, improve whole line production efficiency.
In this embodiment, the first feeding pipeline of the first cross valve group 4 is used as a channel for feeding the ultra-high temperature sterilization machine 1 to the aseptic tank 2, and is used for realizing that the ultra-high temperature sterilization machine 1 feeds the aseptic tank 2, one end of the first steam barrier pipeline is a steam inlet, the other end of the first steam barrier pipeline is a steam outlet, and steam can be introduced into the pipeline through the steam inlet to form a steam barrier, so that the aseptic protection is performed on the milk production. When the ultra-high temperature sterilization machine 1 is in production, at the moment, the valve of the first steam barrier pipeline is closed, and the ultra-high temperature sterilization machine 1 supplies materials to the sterile tank 2 through the first cross valve group 4; when the ultra-high temperature sterilization machine 1 is stopped and cleaned, the valve of the first steam barrier pipeline is intermittently opened, residual cow milk in the cavity of the first cross valve group 4 is discharged through pressure, and meanwhile, the temperature in the valve cavity is ensured; when the ultra-high temperature sterilization machine 1 heats up and sterilizes, the first cross valve group 4 and the related pipelines can be subjected to steam sterilization through the first steam barrier pipeline, so that the sterility of the pipelines is ensured.
According to the aseptic filling production device provided by the embodiment, the feeding tail end of the ultra-high temperature sterilization machine 1 can be connected with the filling machine 3 through the twenty-first valve bank 5, and can be connected with the aseptic tank 2 through the twenty-first valve bank 5.
When the feeding tail end of the ultra-high temperature sterilization machine 1 is connected with the filling machine 3 through the twenty-first valve bank 5, one end of the second feeding pipeline is connected with the feeding tail end of the ultra-high temperature sterilization machine 1, and the other end of the second feeding pipeline is connected with the filling machine 3;
when the feeding end of the ultra-high temperature sterilization machine 1 is connected with the aseptic tank 2 through the twenty-first valve bank 5, one end of the second feeding pipeline is connected with the feeding end of the ultra-high temperature sterilization machine 1, and the other end is connected with the aseptic tank 2.
When the productivity of the ultra-high temperature sterilization machine 1 is greater than that of the filling machine 3, the ultra-high temperature sterilization machine 1 can feed the filling machine 3 and the sterile tank 2 through the twenty-first valve group 5 arranged at the tail end of the feed, so that the production efficiency of the whole line is improved, the running time of the filling machine 3 is prolonged, and the production benefit of enterprises is improved.
According to the aseptic filling production device provided by the embodiment, 1-4 filling machines 3 are connected in series with the aseptic tank 2.
The aseptic tanks 2 are connected with the filling machines 3 in a serial connection mode, so that the stability of the feeding pressure can be ensured, the quantity of the filling machines 3 in serial connection is related to the length of a feeding pipeline, the pipeline is long, the pressure drop is large, the fluctuation of the feeding pressure can be caused, the stable operation of the filling machines 3 is influenced, and the filling machines 3 with a smaller quantity are connected in serial at the moment; the pipeline is short, the pressure drop is small, the fluctuation of the feeding pressure is small, and a plurality of filling machines 3 can be connected in series at the moment. By simultaneously operating a plurality of filling machines 3 in series, cow milk can be filled in more sales packages at the same time, so that the production efficiency is greatly improved, enterprises are helped to improve the productivity in a short time, and higher benefits are brought to the enterprises.
According to the aseptic filling production apparatus provided in the present embodiment, the aseptic tank 2 is filled with aseptic air for supplying a supply pressure and supplying the filling machine 3.
The aseptic tank 2 is isolated from the outside air through aseptic air, and provides feeding power for aseptic filling through the aseptic air, when the aseptic tank 2 is in a production state, the aseptic tank 2 is filled with the aseptic air as the feeding power, so that the filling machine 3 is conveniently fed, and the production of the filling machine 3 is ensured.
After each production of the aseptic tank 2 is finished, cleaning, heating and sterilizing are required before the secondary production, the aseptic environment is reestablished, the sterility in the aseptic tank 2 is ensured through sterile air, and the milk is ensured to be produced in the aseptic environment all the time, so that the produced product meets the national food safety standard.
According to one aseptic filling production device provided in this embodiment, the supply pressure provided by the aseptic air is between 1.5bar and 2.5bar (bar means pressure unit).
And filling the aseptic tank 2 with enough aseptic air to ensure that the pressure generated by the aseptic air can smoothly feed the cow milk from the aseptic tank 2 to the filling machine 3 connected with the aseptic tank 2 in series, thereby completing the subsequent filling production.
According to the aseptic filling production device provided by the embodiment, when the internal temperature of the valve cavity of the first cross valve group 4 or the second cross valve group 5 is lower than a temperature set value, the valve of the first steam barrier pipeline or the second steam barrier pipeline is opened; when the internal temperature of the valve cavity of the first cross valve group 4 or the second cross valve group 5 is higher than the temperature set value, the valve of the first steam barrier pipeline or the second steam barrier pipeline is closed.
According to the aseptic filling production device provided by the embodiment, the temperature set value is between 110 ℃ and 130 ℃, and the specific temperature set value can take the value of 120 ℃.
When the ultra-high temperature sterilization machine 1 is stopped and cleaned, if the temperature inside the valve cavity of the first cross valve group 4 or the second cross valve group 5 is lower than 120 ℃, the valve of the first steam barrier pipeline or the second steam barrier pipeline can be opened, so that the residual cow milk in the cavity of the first cross valve group 4 or the second cross valve group 5 is discharged through pressure, and meanwhile, the temperature inside the valve cavity is ensured; if the internal temperature of the valve cavity of the first cross valve group 4 or the second cross valve group 5 reaches 120 ℃, the valve of the first steam barrier pipeline or the second steam barrier pipeline can be closed.
According to the aseptic filling production device provided by the embodiment, a liquid level sensor, a pressure sensor and a temperature sensor are arranged on the aseptic tank 2; the liquid level sensor includes a top liquid level sensor and a bottom liquid level sensor.
The liquid level inside the aseptic tank 2, the pressure and the sterilization temperature are monitored in real time through the liquid level sensor, the pressure sensor and the temperature sensor respectively, wherein the liquid level sensor comprises a top liquid level sensor and a bottom liquid level sensor, so that cow milk in the aseptic tank 2 is prevented from overflowing, and whether liquid exists in the aseptic tank 2 or not is monitored conveniently.
According to the aseptic filling production device provided by the embodiment, the stirrer is arranged in the aseptic tank 2, and the milk can be kept in motion through the stirrer, so that the milk is prevented from precipitating.
According to the aseptic filling production device provided by the embodiment, the aseptic tank 2 is added between the ultra-high temperature sterilization machine 1 and the filling machine 3, so that the re-reflux of the cow milk into the ultra-high temperature sterilization machine 1 in the production process can be thoroughly avoided, the cow milk is prevented from being heated and sterilized in the ultra-high temperature sterilization machine 1 in a repeated circulation manner, the nutrition components in the cow milk are damaged, and the quality of the cow milk is reduced; and the production time of the filling machine 3 is prolonged, the forced shutdown of the filling machine 3 caused by the abnormal short shutdown of the ultra-high temperature sterilization machine 1 is avoided, the equipment efficiency is improved, and the loss of enterprises in the production process is reduced.
In addition, 1 aseptic tank 2 can connect 1-4 liquid filling machines 3 in series simultaneously, compares in liquid filling machine 3 and the direct mode of connecting of ultra-high temperature sterilization machine 1, has directly reduced the quantity of ultra-high temperature sterilization machine 1, has saved whole spatial position, has both reduced the equipment investment, has improved space utilization and human-computer interaction ratio again.
The apparatus embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present utility model without undue burden.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.