CN220028621U - Casting mould disk alternately inspection monitoring device - Google Patents
Casting mould disk alternately inspection monitoring device Download PDFInfo
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- CN220028621U CN220028621U CN202321528542.7U CN202321528542U CN220028621U CN 220028621 U CN220028621 U CN 220028621U CN 202321528542 U CN202321528542 U CN 202321528542U CN 220028621 U CN220028621 U CN 220028621U
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- 238000005266 casting Methods 0.000 title claims abstract description 24
- 238000007689 inspection Methods 0.000 title claims abstract description 24
- 238000012806 monitoring device Methods 0.000 title claims abstract description 14
- 239000007788 liquid Substances 0.000 claims description 48
- 238000001816 cooling Methods 0.000 claims description 21
- 238000012544 monitoring process Methods 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000004512 die casting Methods 0.000 abstract 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 19
- 229910052782 aluminium Inorganic materials 0.000 description 19
- 238000001514 detection method Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000004411 aluminium Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000003595 mist Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
Abstract
The utility model relates to the technical field of die casting, in particular to a casting die disc alternate inspection monitoring device which comprises a portal frame, rails, mounting seats and a die disc main body, wherein the rails, the mounting seats and the die disc main body are respectively and fixedly connected to the tops of the two sides of the portal frame, guide wheels are respectively and rollingly connected to the outer sides of the two groups of rails, a first connecting plate and a second connecting plate are respectively arranged on the outer walls of one sides of the two mutually far away guide wheels, fixing plates are symmetrically arranged on the outer walls of the two sides of the portal frame, sliding rods are fixedly arranged between the two fixing plates close to one side of the first connecting plate, a screw is rotatably connected between the two fixing plates close to one side of the second connecting plate, and a motor is fixedly arranged at one end of the screw and is fixedly arranged on the outer sides of the fixing plates at the corresponding positions.
Description
Technical Field
The utility model relates to the technical field of mold casting, and particularly provides a device for alternately inspecting and monitoring a casting mold.
Background
The deep well casting of aluminum bar is a casting molding process of crystallizing aluminum liquid at about 720 ℃ by spraying water to cool the aluminum liquid when the aluminum liquid passes through a mould disc, a shaping graphite ring, a casting machine traction system and a dummy ingot head to act downwards. The process is easy to cause aluminum leakage due to other abnormal conditions such as crystallizer, cooling water, aluminum liquid temperature and the like during production, once aluminum leakage occurs, casting cannot be stopped in time, steam explosion in a casting well can be caused, and in recent years, explosion accidents caused by aluminum leakage of a plurality of casting wells occur. At present, the aluminum liquid level monitoring is fixed on the launder or the front end of the mould disk, and the state of the aluminum liquid level cannot be checked in real time, so that the aluminum liquid level real-time monitoring system is necessarily invented to solve the defects in the prior art.
Disclosure of Invention
The utility model aims to solve the defects in the background technology and provides a casting mould disc alternate inspection monitoring device.
In order to achieve the above purpose, the utility model provides a casting mould disc alternate inspection and monitoring device which comprises a portal frame, rails, an installation seat and a mould disc main body, wherein the rails, the installation seat and the mould disc main body are respectively and fixedly connected to the tops of two sides of the portal frame, guide wheels are respectively and rollingly connected to the outer sides of the two groups of rails, a first connecting plate and a second connecting plate are respectively arranged on the outer walls of one sides of the two guide wheels, which are far away from each other, fixing plates are symmetrically arranged on the outer walls of two sides of the portal frame, sliding rods are fixedly arranged between the two fixing plates close to one side of the first connecting plate, a screw is rotationally connected between the two fixing plates close to one side of the second connecting plate, a motor is fixedly arranged at one end of the screw, the motor is fixedly arranged on the outer sides of the fixing plates at corresponding positions, the outer walls of one sides of the two groups of the guide wheels, which are close to each other, are connected with the outer walls of the installation seat through connecting assemblies, and an inspection and monitoring mechanism is arranged below the installation seat.
Preferably, the connecting assembly comprises connecting rods which are fixedly installed on one sides of the guide wheels, wherein the connecting rods are close to each other, the other ends of the connecting rods are fixedly connected with fixing rods, and one ends of the fixing rods, far away from the connecting rods, are connected with the outer sides of the mounting seats.
Preferably, the inspection monitoring mechanism comprises two guide rods which are respectively arranged at the bottoms of the corresponding fixing rods, four laser liquid level detectors are fixedly arranged at the bottoms of the guide rods, protective components are arranged at the outer sides of the laser liquid level detectors, a supporting frame is jointly arranged at the outer sides of the guide rods, a storage rack is fixedly connected to one side of the supporting frame and the position corresponding to the laser liquid level detectors, and alarm devices are connected and arranged at the outer sides of the laser liquid level detectors.
Preferably, the protection component comprises a housing which is fixedly sleeved on the outer side of the laser liquid level detector, a rectangular box is fixedly connected to the bottom of the housing, spray heads are arranged on the inner sides of two ends of the rectangular box in a communicating mode along the horizontal direction at equal intervals, and a connecting pipe is arranged on the upper side of the inner side of the rectangular box in a communicating mode.
Preferably, a plurality of connecting pipes are far away from one end of the rectangular box and all penetrate through the outer side of the corresponding storage rack, a plurality of connecting pipes are far away from one end of the storage rack and are communicated with each other jointly to install a transverse pipe, and an air pipe is installed at the inner side of one end of the transverse pipe in a communicating mode.
Preferably, a connecting frame is fixedly connected to the outer side of one end of the supporting frame, and a cooling assembly is arranged on the inner side of the connecting frame.
Preferably, the cooling assembly comprises an air pump fixedly arranged on the inner side of the connecting frame, the outer wall of one side of the connecting frame is fixedly connected with a cooling box, and one end of the air pipe penetrates through the inner side of the cooling box to be communicated with the air pump.
Preferably, the backlight plate is fixedly installed on four sides of the bottom of the rectangular box, the base is fixedly installed on the bottom of the die plate main body and located below the inner side of the portal frame, the first connecting plate is in threaded fit with the screw rod, and the second connecting plate is in sliding fit with the slide rod.
Compared with the prior art, the utility model has the following beneficial effects:
1. when the device is used, the aluminum liquid level condition of the crystallizer on the die plate can be monitored in real time through the inspection monitoring mechanism, and when the fluctuation value exceeds the upper limit and the lower limit, the laser liquid level detector prompts an alarm on the outer wall of one side to carry out alarm reminding, so that the risk of overflowing aluminum and drying is avoided;
2. the configuration of a plurality of laser liquid level detectors, at motor drive screw rotation, cause outside structures such as mount pad to come and go to detect in the inboard of portal frame, automatic inspection can replace artifical nurse, a plurality of laser liquid level detectors have also solved fixed detector and have detected inaccurate phenomenon, and every crystallizer aluminium liquid height of real-time supervision appears the aluminium liquid level when the short time and descends too fast, and the system is reported to the police, in time handles the aluminium leakage problem, stops the incident that takes place because of the aluminium leakage.
3. In order to ensure the detection precision of the laser liquid level detector, the laser projection position can be fully ensured not to be influenced by other light source wave bands through the arranged housing and the backlight plate, so that the problem of inaccurate precision is caused, and in order to avoid the generation of fog and hot gas, the air pump can lead the transported air flow to the transverse pipe, finally, the air flow is led into the rectangular box through the corresponding connecting pipe, and the air flow is dispersed inside the housing, so that the fog is expelled and extends downwards, and the transported air flow is controlled at a low temperature through the cooling box, so that the fog can be quickly dispersed.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of another angle structure of the present utility model;
FIG. 3 is a cross-sectional view of the internal structure of the housing of the present utility model;
FIG. 4 is a schematic diagram of the connection of the air pump to the connecting tube and the cooling box according to the present utility model;
fig. 5 is an enlarged view of fig. 1 at a in accordance with the present utility model.
In the figure: 1. a portal frame; 2. a mounting base; 3. a motor; 4. a track; 5. a first connection plate; 6. a slide bar; 7. a second connecting plate; 8. a fixing plate; 9. a commodity shelf; 10. a base; 11. a die plate main body; 12. a support frame; 13. a connecting rod; 14. a fixed rod; 15. a screw; 16. a housing; 17. a guide rod; 18. a laser level detector; 19. a rectangular box; 20. a backlight plate; 21. a connecting pipe; 22. a spray head; 23. a connecting frame; 24. a transverse tube; 25. an air pump; 26. an air pipe; 27. a cooling box; 28. a guide wheel; 29. an alarm.
Detailed Description
In order that the above-recited objects, features and advantages of the present utility model will be more clearly understood, a more particular description of the utility model will be rendered by reference to the appended drawings and appended detailed description.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, however, the present utility model may be practiced in other ways than those described herein, and therefore the present utility model is not limited to the specific embodiments disclosed below.
Example 1
The casting mould disc alternate inspection and monitoring device comprises a portal frame 1, rails 4, a mounting seat 2 and a mould disc main body 11 which are respectively and fixedly connected to the tops of two sides of the portal frame 1, guide wheels 28 are respectively and rollingly connected to the outer sides of the two groups of rails 4, a first connecting plate 5 and a second connecting plate 7 are respectively arranged on the outer walls of one sides, far away from each other, of the two guide wheels 28, fixing plates 8 are symmetrically arranged on the outer walls of two sides of the portal frame 1, a sliding rod 6 is fixedly arranged between the two fixing plates 8 which are close to one side of the first connecting plate 5, a screw rod 15 is rotationally connected between the two fixing plates 8 which are close to one side of the second connecting plate 7, a motor 3 is fixedly arranged on the outer sides of the fixing plates 8 which are at corresponding positions, the outer walls of one sides, close to each other, of the two groups of guide wheels 28 are respectively connected with the outer walls of the mounting seat 2 through a connecting assembly, and an inspection and monitoring mechanism is arranged below the mounting seat 2;
a base 10 is fixedly arranged at the bottom of the mould disc main body 11, the base 10 is positioned below the inner side of the portal frame 1, the first connecting plate 5 is in threaded fit with the screw 15, and the second connecting plate 7 is in sliding fit with the slide rod 6;
the die plate main body 11 is arranged below the inner side of the portal frame 1 through the erection of the base 10, so that the inspection monitoring mechanism can monitor the crystallizer of the die plate main body 11, the motor 3 can drive the corresponding screw rod 15 to rotate after being connected with a power supply, and under the clamping fit of the guide wheel 28 and the track 4, the first connecting plate 5 can reciprocate along the outer side of the portal frame 1, thereby prompting the mounting seat 2 to drive the inspection monitoring mechanism to carry out reciprocating monitoring
The connecting assembly comprises connecting rods 13 which are fixedly arranged on one sides of the guide wheels 28, wherein the connecting rods 13 are close to each other, the other ends of the connecting rods 13 are fixedly connected with fixing rods 14, one ends of the fixing rods 14, which are far away from the connecting rods 13, are connected with the outer sides of the mounting seats 2, and the guide wheels 28 on two sides can drive the inner side mounting seats 2 to move together through the arranged connecting rods 13 and the fixing rods 14.
The inspection monitoring mechanism comprises two guide rods 17 which are respectively arranged at the bottoms of the corresponding fixing rods 14, laser liquid level detectors 18 are fixedly arranged at the bottoms of the four guide rods 17, protective components are arranged on the outer sides of the four laser liquid level detectors 18, a supporting frame 12 is jointly arranged on the outer sides of the four guide rods 17, a storage rack 9 is fixedly connected to one side of the supporting frame 12 and the position corresponding to the laser liquid level detectors 18, and an alarm 29 is connected and arranged on the outer sides of the four laser liquid level detectors 18.
The laser liquid level detector 18 can be conveniently connected with the laser liquid level detector 18 below through the guide rod 17, so that the laser liquid level detector 18 can translate and monitor above the die main body 11, and when the liquid level fluctuates, the laser liquid level detector 18 is connected with the alarm 29 through a sensor additionally arranged, so that the alarm 29 is prompted to give an alarm, and a user is prompted;
the alarm 29 can be an audible and visual alarm 29, the laser liquid level detector 18 can detect the liquid level in a non-contact manner, and the detection structure is not repeated as a common sense, and can be understood by referring to MSE-AL 30.
The protection component comprises a housing 16 which is fixedly sleeved on the outer side of the laser liquid level detector 18, a rectangular box 19 is fixedly connected to the bottom of the housing 16, spray heads 22 are respectively and equidistantly arranged on the inner sides of two ends of the rectangular box 19 along the horizontal direction, a connecting pipe 21 is arranged on the upper side of the inner side of the rectangular box 19 in a communicating manner, and redundant wave band light sources can be blocked through the arranged housing 16, so that interference is avoided.
One end of each connecting pipe 21 far away from the rectangular box 19 penetrates through the outer side of the corresponding storage rack 9, one end of each connecting pipe 21 far away from the storage rack 9 is jointly communicated and provided with a transverse pipe 24, and one end inner side of each transverse pipe 24 is communicated and provided with an air pipe 26.
The outer side of one end of the support frame 12 is fixedly connected with a connecting frame 23, the inner side of the connecting frame 23 is provided with a cooling component, the cooling component comprises an air pump 25 fixedly installed on the inner side of the connecting frame 23, the outer wall of one side of the connecting frame 23 is fixedly connected with a cooling box 27, and one end of an air pipe 26 penetrates through the inner side of the cooling box 27 and is communicated with the air pump 25.
The bottom four sides of the rectangular box 19 are fixedly provided with backlight plates 20.
Under the reverse blocking of the backlight plate 20, the external wave band light source can be reflected, so that the laser liquid level detector 18 is prevented from being irradiated, the laser liquid level detector 18 is enabled to be used with more accurate detection results, under the communication of the air pump 25, low-temperature gas is conveyed to the inner sides of the rectangular box 19 and the housing 16 through the air pipe 26, the transverse pipe 24 and the connecting pipe 21 by the cooling box 27, the low-temperature gas is gathered and then the gas can be enabled to extend downwards, and therefore mist possibly generated is eliminated, normal use of the laser liquid level detector 18 is ensured, and a refrigerator can be arranged in the cooling box 27.
When the mould main body 11 works, the motor 3 can drive the screw rod 15 to rotate, so that the screw rod 15 is in threaded fit with the corresponding first connecting plate 5 to move, thereby facilitating the reciprocating movement of the mounting seat 2, the connecting rod 13, the fixing rod 14 and the four laser liquid level detectors 18 below the mounting seat to the upper side of the inner side of the portal frame 1, thereby monitoring the aluminum liquid level condition of the crystallizer on the mould main body 11 in real time, when the fluctuation value exceeds the upper limit and the lower limit, the laser liquid level detectors 18 prompt an alarm 29 on one side outer wall to alarm and remind, the risk of aluminum overflow and drying is avoided, more laser liquid level detectors 18 are arranged below the process, the expenditure of labor cost is reduced, the phenomenon of inaccurate detection of the fixing detectors is also solved, accidents can be timely found, and a user is prompted to stop casting, in order to ensure the precision of the laser liquid level detectors 18, the cover shell 16 and the light plate 20 can fully ensure that the laser projection position can not be influenced by other light source wave segments, the problem of inaccurate is caused, the problem is avoided, the air can be blown down to the inner side of the air pump, the air can be blown down by the air guide tube, and the air can be quickly cooled down by the air pump 19, and the air can be blown down by the air pump 21, and the air can be quickly cooled by the air guide tube, and the air pump is blown down by the air pump, and the air can be blown down by the air at the air pump, and the air box, and the 20, and the can be cooled down by the air.
Example 2
The alternate inspection and monitoring method for the casting mold plates adopts the structure for use, and comprises the following steps:
s1: after the motor 3 is connected with a power supply, the corresponding screw 15 can be driven to rotate, so that the first connecting plate 5 which is correspondingly in threaded fit with the motor can drive the guide wheel 28, the connecting rod 13 and the fixed rod 14 to synchronously move, and the supporting frame 12 and the four laser liquid level detectors 18 below can reciprocate on the corresponding tracks 4 on the portal frame 1 to monitor and examine;
s2: during the moving process, the cover 16 and the four backlight plates 20 are shielded at the outer side of the laser liquid level detector 18, so that the detection of the infrared port is prevented from being influenced by the wave band of the external light source;
s3: through the transmission of the air pump 25, the air flow passes through the inner side of the cooling box 27 and then is conveyed into the transverse pipe 24 and the corresponding connecting pipe 21, finally, the cooling air flow is sprayed on the inner side of the housing 16 through a plurality of groups of spray heads 22 on the inner side of the rectangular box 19, the cooling air flow can prevent the generation of mist on the outer side of the laser liquid level detector 18, and meanwhile, under the aggregation of the housing 16, the air flow is guided along the lower side of the housing 16 to treat the mist influenced in the measuring range, so that the use of the laser liquid level detector 18 is ensured.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made therein without departing from the spirit and scope of the utility model, which is defined by the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a casting mould dish inspection monitoring device in turn, includes portal frame (1) and track (4), mount pad (2) and mould dish main part (11) at portal frame (1) both sides top of fixed connection respectively, its characterized in that: two sets of equal roll connection in track (4) outside has guide pulley (28), two the one side outer wall that guide pulley (28) kept away from each other is provided with first connecting plate (5) and second connecting plate (7) respectively, equal symmetry of portal frame (1) both sides outer wall is installed fixed plate (8), and is close to fixed mounting has slide bar (6) between two fixed plates (8) of first connecting plate (5) one side, is close to rotate between two fixed plates (8) of second connecting plate (7) one side and be connected with screw rod (15), screw rod (15) one end fixed mounting has motor (3), motor (3) fixed mounting is in the fixed plate (8) outside of corresponding position, two sets of one side outer wall that guide pulley (28) are close to each other is all connected with mount pad (2) outer wall through the coupling assembling that sets up, the below of mount pad (2) is provided with inspection monitoring mechanism.
2. The casting mold alternate inspection and monitoring device according to claim 1, wherein: the connecting assembly comprises connecting rods (13) which are fixedly arranged on one sides of the guide wheels (28) close to each other, the other ends of the connecting rods (13) are fixedly connected with fixing rods (14), and one ends, far away from the connecting rods (13), of the fixing rods (14) are connected with the outer sides of the mounting seats (2).
3. The casting mold alternate inspection and monitoring device according to claim 2, wherein: the inspection monitoring mechanism comprises two guide rods (17) which are respectively arranged at the bottoms of the corresponding fixing rods (14), four laser liquid level detectors (18) are fixedly arranged at the bottoms of the guide rods (17), protective components are arranged on the outer sides of the laser liquid level detectors (18), a supporting frame (12) is jointly arranged on the outer sides of the guide rods (17), a storage rack (9) is fixedly connected to one side of the supporting frame (12) and the position corresponding to the laser liquid level detectors (18), and an alarm (29) is connected to the outer sides of the laser liquid level detectors (18).
4. A casting mould alternate patrol monitoring device according to claim 3, characterized in that: the protection assembly comprises a housing (16) fixedly sleeved on the outer side of the laser liquid level detector (18), a rectangular box (19) is fixedly connected to the bottom of the housing (16), spray heads (22) are respectively arranged on the inner sides of two ends of the rectangular box (19) in an equidistance communication mode along the horizontal direction, and a connecting pipe (21) is arranged on the upper portion of the inner side of the rectangular box (19) in a communication mode.
5. The casting mold alternate inspection and monitoring device according to claim 4, wherein: one end of each connecting pipe (21) far away from the rectangular box (19) penetrates through the outer side of the corresponding storage rack (9), one end of each connecting pipe (21) far away from the storage rack (9) is jointly communicated and installed with a transverse pipe (24), and one end inner side of each transverse pipe (24) is communicated and installed with an air pipe (26).
6. The casting mold alternate inspection and monitoring device according to claim 5, wherein: the cooling device is characterized in that a connecting frame (23) is fixedly connected to the outer side of one end of the supporting frame (12), and a cooling assembly is arranged on the inner side of the connecting frame (23).
7. The casting mold alternate inspection and monitoring device according to claim 6, wherein: the cooling assembly comprises an air pump (25) fixedly arranged on the inner side of the connecting frame (23), a cooling box (27) is fixedly connected to the outer wall of one side of the connecting frame (23), and one end of the air pipe (26) penetrates through the inner side of the cooling box (27) to be communicated with the air pump (25).
8. The casting mold alternate inspection and monitoring device according to claim 7, wherein: the novel mold is characterized in that a backlight plate (20) is fixedly installed on four sides of the bottom of the rectangular box (19), a base (10) is fixedly installed at the bottom of the mold main body (11), the base (10) is located below the inner side of the portal frame (1), the first connecting plate (5) is in threaded fit with the screw rod (15), and the second connecting plate (7) is in sliding fit with the slide rod (6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321528542.7U CN220028621U (en) | 2023-06-15 | 2023-06-15 | Casting mould disk alternately inspection monitoring device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321528542.7U CN220028621U (en) | 2023-06-15 | 2023-06-15 | Casting mould disk alternately inspection monitoring device |
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Publication Number | Publication Date |
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CN220028621U true CN220028621U (en) | 2023-11-17 |
Family
ID=88743137
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321528542.7U Active CN220028621U (en) | 2023-06-15 | 2023-06-15 | Casting mould disk alternately inspection monitoring device |
Country Status (1)
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CN (1) | CN220028621U (en) |
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2023
- 2023-06-15 CN CN202321528542.7U patent/CN220028621U/en active Active
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