CN220020722U - Water cooling equipment for copper-clad aluminum wire processing - Google Patents
Water cooling equipment for copper-clad aluminum wire processing Download PDFInfo
- Publication number
- CN220020722U CN220020722U CN202320968680.0U CN202320968680U CN220020722U CN 220020722 U CN220020722 U CN 220020722U CN 202320968680 U CN202320968680 U CN 202320968680U CN 220020722 U CN220020722 U CN 220020722U
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- Prior art keywords
- water
- water cooling
- copper
- clad aluminum
- side wall
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 154
- 238000001816 cooling Methods 0.000 title claims abstract description 110
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 40
- 239000007921 spray Substances 0.000 claims abstract description 31
- 238000003860 storage Methods 0.000 claims abstract description 24
- 238000001035 drying Methods 0.000 claims abstract description 20
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 238000011084 recovery Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 239000004020 conductor Substances 0.000 description 5
- 239000002699 waste material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model discloses water cooling equipment for processing copper-clad aluminum wires, which comprises the following components: the main body unit comprises a base and a water cooling box fixedly installed at one end of the upper side wall of the base, first line passing holes are formed in two sides of the water cooling box, and a drying cylinder corresponding to the first line passing holes is fixedly installed at one end, far away from the water cooling box, of the upper side wall of the base through a drying seat; the water cooling unit comprises a water storage tank fixedly arranged right above the water cooling tank and a spray cover fixedly arranged in the water cooling tank, a plurality of groups of uniformly distributed spray holes are formed in the lower side wall of the spray cover, and the spray cover is communicated with the water storage tank through a plurality of groups of uniformly distributed water inlet pipes. According to the utility model, water containing a large amount of heat in the water cooling box enters the spiral preheating pipe through the downpipe, so that the water stain on the copper-clad aluminum wire which is discharged through the second wire passing hole can be pre-dried, the working pressure of the drying cylinder is shared, and the energy consumption is saved.
Description
Technical Field
The utility model relates to the technical field of copper-clad aluminum wire production, in particular to water cooling equipment for copper-clad aluminum wire processing.
Background
The cable is made of one or more mutually insulated conductors and an outer insulating protective layer, and is used for transmitting electric power or information from one place to another place, and the copper-clad aluminum wire is used as one type of cable, which is an electric wire taking an aluminum core wire as a main body and being plated with a copper layer with a certain proportion outside, and can be used as a conductor for coaxial cables and a wire cable conductor in electric equipment.
At present, water cooling equipment for processing copper-clad aluminum wires generally adopts a water cooling mode that a notification cable is immersed in a long and narrow water tank to cool the water, and water after cooling the copper-clad aluminum wires contains certain heat, so that the heat in the water cannot be utilized in the prior art, and the energy consumption is easy to waste.
Disclosure of Invention
This section is intended to outline some aspects of embodiments of the utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the description of the utility model and in the title of the utility model, which may not be used to limit the scope of the utility model.
The present utility model has been made in view of the above-mentioned problems with the conventional water cooling apparatus for copper-clad aluminum wire processing.
Therefore, the utility model aims to provide a water cooling device for processing copper-clad aluminum wires, which is suitable for solving the problems that a notification cable is generally cooled by a water cooling mode of immersing the notification cable in a long and narrow water tank, the water after cooling the copper-clad aluminum wires contains a certain amount of heat, the heat in the water cannot be utilized in the prior art, and the energy consumption is easy to cause waste.
In order to solve the technical problems, the utility model provides the following technical scheme: a water cooling device for copper clad aluminum wire processing, comprising:
the main body unit comprises a base and a water cooling box fixedly installed at one end of the upper side wall of the base, first line passing holes are formed in two sides of the water cooling box, and a drying cylinder corresponding to the first line passing holes is fixedly installed at one end, far away from the water cooling box, of the upper side wall of the base through a drying seat;
the water cooling unit comprises a water storage tank fixedly arranged right above the water cooling tank and a spray cover fixedly arranged in the water cooling tank, a plurality of groups of uniformly distributed spray holes are formed in the lower side wall of the spray cover, the spray cover is communicated with the water storage tank through a plurality of groups of uniformly distributed water inlet pipes, and a water pump communicated with the plurality of groups of water inlet pipes is arranged on the side wall of the water storage tank;
the water heat recovery unit comprises a spiral preheating pipe positioned between the first wire passing hole and the drying cylinder, one end of the spiral preheating pipe is communicated with the water cooling tank through a downpipe, the other end of the spiral preheating pipe is fixedly communicated with the water storage tank through a return pipe, and a circulating pump communicated with the return pipe is fixedly arranged on the side wall of the water storage tank.
As a preferable scheme of the water cooling equipment for processing the copper-clad aluminum wire, the utility model comprises the following steps: the water cooling unit further comprises a secondary cooling box fixedly mounted on the upper side wall of the base, the secondary cooling box is located between the water cooling box and the spiral preheating pipe, second wire passing holes corresponding to the first wire passing holes are formed in two sides of the secondary cooling box, net plates with symmetrical positions are fixedly mounted on two side walls of the secondary cooling box, and miniature cooling fans corresponding to the second wire passing holes are mounted on one side, opposite to each net plate, of each net plate.
As a preferable scheme of the water cooling equipment for processing the copper-clad aluminum wire, the utility model comprises the following steps: the water cooling tank both sides all fixedly connected with corresponding fixed ear, every group all rotate jointly between the fixed ear and be connected with the wire roller, the wire roller corresponds with first line hole site.
As a preferable scheme of the water cooling equipment for processing the copper-clad aluminum wire, the utility model comprises the following steps: each wire guide roller is provided with an arc-shaped rotary groove, and the outer surface of each wire guide roller is wrapped with a layer of wear-resistant steel sheet.
As a preferable scheme of the water cooling equipment for processing the copper-clad aluminum wire, the utility model comprises the following steps: and a transparent observation window is fixedly arranged on the side wall of the water storage tank.
As a preferable scheme of the water cooling equipment for processing the copper-clad aluminum wire, the utility model comprises the following steps: the spray cover is arranged in an arc shape, and each spray hole is arranged in a horn shape with a large outer end opening and a small inner end opening.
The utility model has the beneficial effects that: the water after spray cooling contains a certain amount of heat and falls into the water cooling tank, at the moment, a circulating pump is started, water containing a large amount of heat in the water cooling tank enters the spiral preheating pipe through the downpipe, water stains on the copper-clad aluminum wire which passes through the second wire passing hole can be pre-dried, the working pressure of the drying cylinder is shared, the energy consumption is saved, the heat of water flow passing through the spiral preheating pipe can be diffused to the outside through closing when passing through the return pipe, and then the water flow flows back into the water storage tank again, so that the recycling of water resources is realized;
the water cooling and air cooling are combined, so that the cooling efficiency of the copper-clad aluminum wire is greatly improved, and the defects that the water temperature of the long and narrow tank body is unevenly distributed, the water cooling effect is uneven, the water is kept in a static state, the cooling efficiency is obviously reduced after the water tank is used for a period of time, frequent water exchange is needed, and water resource waste is caused in a water cooling mode of the traditional water tank are effectively avoided.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein:
fig. 1 is a schematic diagram of the overall structure of a water cooling device for copper-clad aluminum wire processing;
fig. 2 is a schematic view showing a bottom view of a spray hood of a water cooling device for copper-clad aluminum wire processing according to the present utility model;
fig. 3 is a schematic diagram of the internal structure of a secondary cooling tank of a water cooling device for copper-clad aluminum wire processing.
Description of the drawings: 100 main body units, 101 bases, 102 water cooling boxes, 103 wire guide rollers, 104 drying drums, 105 drying seats, 200 water cooling units, 201 water storage tanks, 202 water inlet pipes, 203 water pumps, 204 spray hoods, 205 spray holes, 206 transparent observation windows, 207 secondary cooling boxes, 208 mesh plates, 209 miniature cooling fans, 300 water heat recovery units, 301 spiral preheating pipes, 302 downpipes, 303 return pipes and 304 circulating pumps.
Detailed Description
In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but the present utility model may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present utility model is not limited to the specific embodiments disclosed below.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the utility model. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Further, in describing the embodiments of the present utility model in detail, the cross-sectional view of the device structure is not partially enlarged to a general scale for convenience of description, and the schematic is only an example, which should not limit the scope of protection of the present utility model. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
Examples
Referring to fig. 1 to 3, for one embodiment of the present utility model, there is provided a water cooling apparatus for copper clad aluminum wire processing, including a main body unit 100, a water cooling unit 200, and a water heat recovery unit 300.
The main unit 100 comprises a base 101 and a water cooling box 102 fixedly installed at one end of the upper side wall of the base 101, first wire passing holes are formed in two sides of the water cooling box 102, corresponding fixing lugs are fixedly connected to two sides of the water cooling box 102, wire guide rollers 103 are connected between each group of fixing lugs in a common rotating mode, the wire guide rollers 103 correspond to the first wire passing holes, arc-shaped rotating grooves are formed in each wire guide roller 103, a layer of wear-resistant steel sheet is wrapped on the outer surface of each wire guide roller 103, copper-clad aluminum wires needing cooling treatment are conveniently conveyed through the arrangement of the wire guide rollers 103, further cooling efficiency of the copper-clad aluminum wires is improved, a drying cylinder 104 corresponding to the first wire passing holes is fixedly installed at one end, far away from the water cooling box 102, of the upper side wall of the base 101, of the drying cylinder 104 is internally paved with an electric heating ring, the inner wall of the drying cylinder 104 is made of heat conducting materials such as aluminum alloy, copper alloy and the like, and water stains attached to the copper-clad aluminum wires can be dried through the arrangement of the drying cylinder 104, so that subsequent rolling and further processing are facilitated;
the water cooling unit 200 comprises a water storage tank 201 fixedly arranged right above the water cooling tank 102 and a spray cover 204 fixedly arranged in the water cooling tank 102, a transparent observation window 206 is fixedly arranged on the side wall of the water storage tank 201, the transparent observation window 206 is convenient for workers to observe the residual quantity of water in the water storage tank 201, a plurality of groups of uniformly distributed spray holes 205 are formed in the lower side wall of the spray cover 204, the spray cover 204 is arranged in an arc shape, each spray hole 205 is arranged in a horn shape with a large outer end opening and a small inner end opening, when water in the spray cover 204 passes through the spray holes 205 with a gradually increased caliber under the action of the water pump 203, the water flow is reduced under the pressure, the spray range is increased, the copper-clad aluminum wire surface part can be uniformly cooled, the spray cover 204 is communicated with the water storage tank 201 through a plurality of groups of uniformly distributed water inlet pipes 202, the water pump 203, the circulating pump 304, the miniature cooling fan 209 and the drying cylinder 104 are all powered through an external power supply, and the devices still belong to a very mature prior art in actual life and are widely applied, and are not described in detail here;
the water heat recovery unit 300 comprises a spiral preheating pipe 301 positioned between the first wire passing hole and the drying cylinder 104, one end of the spiral preheating pipe 301 is communicated with the water cooling tank 102 through a downpipe 302, the other end of the spiral preheating pipe 301 is fixedly communicated with the water storage tank 201 through a return pipe 303, the return pipe 303 is made of a heat conducting material, when water flows through the return pipe 303, heat in the water flow is ensured to be outwards diffused through the pipe wall, and a circulating pump 304 communicated with the return pipe 303 is fixedly arranged on the side wall of the water storage tank 201.
The water cooling unit 200 further comprises a secondary cooling box 207 fixedly mounted on the upper side wall of the base 101, the secondary cooling box 207 is located between the water cooling box 102 and the spiral preheating pipe 301, second wire passing holes corresponding to the first wire passing holes are formed in two sides of the secondary cooling box 207, net plates 208 with symmetrical positions are fixedly mounted on two side walls of the secondary cooling box 207, and micro cooling fans 209 corresponding to the second wire passing holes are mounted on one side, opposite to each net plate 208.
In the use process, the copper-clad aluminum wire to be subjected to cooling treatment is wound on the wire guide roller 103, passes through the first wire guide hole, the second wire guide hole, the spiral preheating pipe 301 and the drying cylinder 104 in sequence, then the water pump 203 is started, cold water in the water storage tank 201 uniformly sprays and cools the copper-clad aluminum wire passing through the water cooling tank 102 through the spraying holes 205 in the spraying cover 204 under the pressure of the water pump 203, so that the surface of the copper-clad aluminum wire can be subjected to uniform cooling treatment, then the copper-clad aluminum wire enters the secondary cooling tank 207 and can be subjected to cold air blowing treatment by the micro cooling fans 209 uniformly distributed in the secondary cooling tank 207, the cooling effect of the copper-clad aluminum wire is greatly improved, and the defects of uneven water temperature distribution, uneven water cooling effect, static state, obviously reduced cooling efficiency after a period of use, frequent water changing and water resource waste of a long and narrow tank body in a water cooling mode of a traditional water tank soaking type are effectively avoided;
the water after spray cooling contains a certain amount of heat and falls into the water-cooling tank 102, at this moment, the circulating pump 304 is started, the water containing a large amount of heat in the water-cooling tank 102 enters the spiral preheating pipe 301 through the downpipe 302, the water stain on the copper-clad aluminum wire which is discharged through the second wire passing hole can be pre-dried, the working pressure of the drying cylinder 104 is shared, the energy consumption is saved, the heat of the water flow passing through the spiral preheating pipe 301 can be diffused to the outside through the pipe wall when passing through the return pipe 303, and then the water flow is returned into the water storage tank 201 again, so that the recycling of water resources is realized.
It should be noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present utility model may be modified or substituted without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered in the scope of the claims of the present utility model.
Claims (6)
1. Water cooling equipment is used in processing of copper clad aluminum wire, characterized by, include:
the main body unit (100) comprises a base (101) and a water cooling box (102) fixedly arranged at one end of the upper side wall of the base (101), first wire passing holes are formed in two sides of the water cooling box (102) in a symmetrical position, and a drying cylinder (104) corresponding to the first wire passing holes is fixedly arranged at one end, far away from the water cooling box (102), of the upper side wall of the base (101) through a drying seat (105);
the water cooling unit (200) comprises a water storage tank (201) fixedly arranged right above the water cooling tank (102) and a spray cover (204) fixedly arranged in the water cooling tank (102), a plurality of groups of uniformly distributed spray holes (205) are formed in the lower side wall of the spray cover (204), the spray cover (204) is communicated with the water storage tank (201) through a plurality of groups of uniformly distributed water inlet pipes (202), and a water pump (203) communicated with the plurality of groups of water inlet pipes (202) is arranged on the side wall of the water storage tank (201);
the water heat recovery unit (300) comprises a spiral preheating pipe (301) positioned between the first wire passing hole and the drying cylinder (104), one end of the spiral preheating pipe (301) is communicated with the water cooling tank (102) through a downpipe (302), the other end of the spiral preheating pipe (301) is fixedly communicated with the water storage tank (201) through a return pipe (303), and a circulating pump (304) communicated with the return pipe (303) is fixedly arranged on the side wall of the water storage tank (201).
2. The water cooling device for copper-clad aluminum wire processing according to claim 1, wherein: the water cooling unit (200) further comprises a secondary cooling box (207) fixedly mounted on the upper side wall of the base (101), the secondary cooling box (207) is located between the water cooling box (102) and the spiral preheating pipe (301), second wire passing holes corresponding to the first wire passing holes are formed in two sides of the secondary cooling box (207), net plates (208) with symmetrical positions are fixedly mounted on two side walls of the secondary cooling box (207), and miniature cooling fans (209) corresponding to the second wire passing holes are mounted on one sides of each net plate (208).
3. The water cooling device for copper-clad aluminum wire processing according to claim 1, wherein: the wire guide device is characterized in that corresponding fixing lugs are fixedly connected to two sides of the water cooling tank (102), wire guide rollers (103) are connected between each group of fixing lugs in a common rotating mode, and the wire guide rollers (103) correspond to first wire guide holes.
4. A water cooling apparatus for copper clad aluminum wire processing according to claim 3, wherein: each wire guide roller (103) is provided with an arc-shaped rotary groove, and the outer surface of each wire guide roller (103) is wrapped with a layer of wear-resistant steel sheet.
5. The water cooling device for copper-clad aluminum wire processing according to claim 1, wherein: the side wall of the water storage tank (201) is fixedly provided with a transparent observation window (206).
6. The water cooling device for copper-clad aluminum wire processing according to claim 1, wherein: the spray covers (204) are arranged in an arc shape, and each spray hole (205) is arranged in a horn shape with a large outer end opening and a small inner end opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320968680.0U CN220020722U (en) | 2023-04-26 | 2023-04-26 | Water cooling equipment for copper-clad aluminum wire processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320968680.0U CN220020722U (en) | 2023-04-26 | 2023-04-26 | Water cooling equipment for copper-clad aluminum wire processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220020722U true CN220020722U (en) | 2023-11-14 |
Family
ID=88676603
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320968680.0U Active CN220020722U (en) | 2023-04-26 | 2023-04-26 | Water cooling equipment for copper-clad aluminum wire processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220020722U (en) |
-
2023
- 2023-04-26 CN CN202320968680.0U patent/CN220020722U/en active Active
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