CN220015995U - Wind-powered electricity generation gear box structure - Google Patents
Wind-powered electricity generation gear box structure Download PDFInfo
- Publication number
- CN220015995U CN220015995U CN202321083489.4U CN202321083489U CN220015995U CN 220015995 U CN220015995 U CN 220015995U CN 202321083489 U CN202321083489 U CN 202321083489U CN 220015995 U CN220015995 U CN 220015995U
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- China
- Prior art keywords
- oil
- box
- box body
- pipe
- wind power
- Prior art date
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- 230000005611 electricity Effects 0.000 title claims description 4
- 238000001816 cooling Methods 0.000 claims abstract description 26
- 238000004140 cleaning Methods 0.000 claims abstract description 18
- 238000001914 filtration Methods 0.000 claims abstract description 8
- 238000007789 sealing Methods 0.000 claims description 14
- 239000003921 oil Substances 0.000 abstract description 78
- 239000010687 lubricating oil Substances 0.000 abstract description 33
- 230000000694 effects Effects 0.000 abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 8
- 230000017525 heat dissipation Effects 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 238000005299 abrasion Methods 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 description 10
- 238000010248 power generation Methods 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 206010024796 Logorrhoea Diseases 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- General Details Of Gearings (AREA)
Abstract
The utility model relates to the technical field of wind power gearboxes and discloses a wind power gearbox box body structure, which comprises a box body, wherein a box cover is detachably arranged at the top of the box body through bolts, an oil pump is arranged at one end of the outer side of the box body, an oil suction pipe and an oil suction pipe are respectively communicated with an oil suction end and an oil discharge end of the oil pump, the other end of the oil suction pipe is communicated with the box body, and a connecting pipe is communicated with the box body below the oil pump. According to the utility model, the oil pump is started to circulate the lubricating oil in the box body, and the oil filtering cylinder filters the lubricating oil while circulating, so that the cleaning of the lubricating oil in the box body is ensured, further, the abrasion and friction force of the gear are increased by iron fragments generated by gear meshing are avoided, the service life of the gear is further prolonged, further, the lubricating oil replacement period is shortened, the use cost of the lubricating oil is further reduced, the oil suction pipe is cooled by water in the cooling box, and meanwhile, the heat dissipation effect of the heat dissipation plate on the lubricating oil in the box body is further improved.
Description
Technical Field
The utility model relates to the technical field of wind power gear boxes, in particular to a box body structure of a wind power gear box.
Background
Wind power generation is a power generation mode which converts kinetic energy of wind into mechanical energy and then converts the mechanical energy into electric energy, and because wind is a renewable energy source, the wind power generation does not need any fuel and cannot generate air pollution, so that the wind power generation is more and more important. The wind power gear box is an important mechanical component in wind power generation, and is mainly used for transmitting power generated by a wind wheel under the action of wind power to a generator and enabling the generator to obtain corresponding rotating speed.
In the process of implementing the present utility model, the inventor finds that at least the following problems in the prior art are not solved: the existing gears in the wind power gear box work for a long time, iron filings are generated by abrasion between gear meshing and are mixed in lubricating oil, friction force of the gear meshing can be increased, service life of the gears is further affected, replacement period of the lubricating oil is further shortened, and use cost of the lubricating oil is further improved.
Disclosure of Invention
The utility model aims to provide a box body structure of a wind power gear box, which solves the problems in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a wind-powered electricity generation gear box structure, includes the box, the top of box is through the removable case lid of installing of bolt, the oil pump is installed to the outside one end of box, oil absorption end and the oil outlet end of oil pump communicate respectively have an oil outlet pipe and an oil suction pipe, the other end and the box intercommunication of oil outlet pipe, the intercommunication has the connecting pipe on the box of oil pump below, the oil strain section of thick bamboo is installed to the other end of connecting pipe, the other end intercommunication oil guide pipe of oil strain section of thick bamboo, the other end and the oil suction pipe intercommunication of oil guide pipe; the cooling box is fixedly connected to the outer side of the box body between the oil pump and the connecting pipe, the oil suction pipe is arranged in the cooling box and is spirally arranged, and a plurality of identical cooling plates are fixedly penetrated at the top of the box cover at equal intervals.
As an alternative scheme of the technical scheme of the utility model, sliding grooves are formed in two sides of the surface of the box cover, sliding blocks are connected in the two sliding grooves in a sliding manner, an inverted U-shaped frame is fixedly connected between the two sliding blocks, one end of the inverted U-shaped frame, which is close to a heat dissipation plate, is fixedly connected with a plurality of identical cleaning brushes at equal intervals, one of the two sliding grooves is rotationally connected with a screw rod, and the rear end of the box cover is fixedly connected with a servo motor.
As an alternative of the technical scheme of the utility model, a connecting plate is fixedly connected to one side of the top of the cooling box, a through hole is formed in the connecting plate, and a fan is fixedly arranged in the through hole.
As an alternative of the technical scheme of the utility model, a sealing gasket is arranged between the case cover and the case body, and the thickness of the sealing gasket is 2 cm.
As an alternative of the technical scheme of the utility model, the cleaning brushes and the radiating plates are alternately distributed, and the cleaning brushes are attached to the surface of the radiating plates.
As an alternative of the technical scheme of the utility model, two ends of the oil filter cylinder are respectively connected with the connecting pipe and the guide pipe through the flange plates, and a sealing ring is arranged between the adjacent flange plates.
As an alternative of the technical scheme of the utility model, the bottom of the box body is fixedly connected with a mounting plate, and a plurality of identical connecting holes are formed in the mounting plates on two sides of the box body at equal intervals.
Compared with the prior art, the technical scheme of the utility model has the following beneficial effects:
1. according to the technical scheme, through the arrangement of the box body, the oil pump, the oil suction pipe, the oil outlet pipe, the oil filtering cylinder, the oil guide pipe, the connecting pipe, the cooling box and the cooling plate, lubricating oil in the box body can be circulated by starting the oil pump, the oil filtering cylinder filters the lubricating oil while circulating, so that the cleaning of the lubricating oil in the box body is ensured, further iron fragments generated by gear meshing are avoided, the abrasion and friction of the gears are increased, the service life of the gears is further prolonged, further the lubricating oil replacement period is shortened, the using cost of the lubricating oil is further reduced, the oil suction pipe is cooled by water in the cooling box, and meanwhile, the cooling plate dissipates the heat of the lubricating oil in the box body, so that the heat dissipation effect of the gearbox is further improved.
2. According to the technical scheme, through the arrangement of the sliding groove, the sliding block, the screw rod, the inverted U-shaped frame, the cleaning brush, the servo motor, the connecting plate, the through hole and the fan, the inverted U-shaped frame is driven by the servo motor to reciprocate on the box cover, and then the cleaning brush is matched to clean dust on the surface of the radiating plate, so that the radiating effect of the radiating plate is improved, the fan is started to cool the oil suction pipe, lubricating oil in the oil suction pipe is cooled, and the cooling effect of the lubricating oil in the box body is further improved.
Drawings
Other features, objects and advantages of the present utility model will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
FIG. 1 is an overall perspective view of a wind power gearbox housing structure of the present utility model;
FIG. 2 is an overall front view of a wind turbine gearbox housing structure of the present utility model;
FIG. 3 is an enlarged view of the A position of a box body structure of a wind power gear box;
FIG. 4 is a front view of a connection plate and fan connection of a wind turbine gearbox housing structure of the present utility model;
fig. 5 is a top view of a case cover and a heat dissipation plate of a wind power gear case body structure.
In the figure: 1. a case; 2. a case cover; 201. a chute; 202. a slide block; 203. a screw rod; 3. a heat dissipation plate; 4. an inverted U-shaped frame; 401. a cleaning brush; 5. a mounting plate; 501. a connection hole; 6. an oil pump; 601. an oil outlet end; 602. an oil suction end; 7. a cooling box; 8. an oil guide pipe; 9. a sealing gasket; 10. a connecting plate; 1001. a through hole; 11. an oil filter cylinder; 12. a connecting pipe; 13. a flange plate; 14. a fan; 15. a servo motor.
Detailed Description
Referring to fig. 1-5, the present utility model provides a technical solution: the wind power gear box body structure comprises a box body 1, wherein a box cover 2 is detachably arranged at the top of the box body 1 through bolts, an oil pump 6 is arranged at one end of the outer side of the box body 1, an oil suction end 602 and an oil outlet end 601 of the oil pump 6 are respectively communicated with an oil outlet pipe and an oil suction pipe, the other end of the oil outlet pipe is communicated with the box body 1, a connecting pipe 12 is communicated with the box body 1 below the oil pump 6, an oil filtering cylinder 11 is arranged at the other end of the connecting pipe 12, the other end of the oil filtering cylinder 11 is communicated with an oil guide pipe 8, and the other end of the oil guide pipe 8 is communicated with the oil suction pipe; the cooling box 7 is fixedly connected to the outer side of the box body 1 between the oil pump 6 and the connecting pipe 12, the oil suction pipe is arranged in the cooling box 7 and is spirally arranged, and a plurality of identical cooling plates 3 are fixedly penetrated at the top of the box cover 2 at equal intervals.
In this kind of technical scheme, through box 1, oil pump 6, inhale oil pipe, go out oil pipe, strain oil drum 11, lead oil pipe 8, connecting pipe 12, cooling tank 7 and heating panel 3's setting, can circulate the lubricating oil in the box 1 through starting oil pump 6, it is clean to strain oil drum 11 to lubricating oil when circulating, and then guarantee the lubricating oil in the box 1, and then avoid the garrulous wearing and tearing and the frictional force that increase gear of iron that gear engagement produced, further extension gear's life-span, and then reduce lubricating oil replacement cycle and shorten, further reduction lubricating oil use's cost, and inhale oil pipe at cooling tank 7 by water cooling, the heating panel 3 dispels the heat to the lubricating oil in the box 1 simultaneously, further improvement gear box radiating effect.
In the technical scheme that has, the spout 201 has all been seted up to the surface both sides of case lid 2, equal sliding connection has slider 202 in two spouts 201, fixedly connected with falls U type frame 4 between two sliders 202, fall U type frame 4 and be close to the one end equidistance fixedly connected with a plurality of the same cleaning brush 401 of heating panel 3, cleaning brush 401 and heating panel 3 alternate distribution, and cleaning brush 401 laminating is at the surface of heating panel 3, one of them spout 201 swivelling joint in two spouts 201 has lead screw 203, the rear end fixedly connected with servo motor 15 of case lid 2, top one side fixedly connected with connecting plate 10 of cooling tank 7, the through-hole 1001 has been seted up on the connecting plate 10, fixedly mounted in the through-hole 1001 has fan 14, fan 14 is corresponding with inhaling oil pipe.
In this kind of technical scheme, through spout 201, slider 202, lead screw 203, fall U type frame 4, cleaning brush 401, servo motor 15, connecting plate 10, through-hole 1001 and fan 14's setting, drive through servo motor 15 and fall U type frame 4 and reciprocate on case lid 2, and then cooperate cleaning brush 401 can clear up the dust on heating panel 3 surface, and then improve heating panel 3 radiating effect, and can cool down oil suction pipe through starting fan 14, and then can cool down the lubricating oil in the oil suction pipe, further improvement box 1 internal lubricating oil cooling's effect.
In the technical scheme, a sealing gasket 9 is arranged between the box cover 2 and the box body 1, the thickness of the sealing gasket 9 is 2 cm, and the sealing gasket 9 is a high-temperature-resistant sealing gasket 9.
In this technical scheme, through the setting of sealing washer 9, and then can increase the leakproofness that box 1 and case lid 2 are connected, further avoid the gear box to produce the oil leak when the during operation.
In the technical scheme, both ends of the oil filter cylinder 11 are respectively connected with the connecting pipe 12 and the guide pipe through the flange plates 13, and sealing rings are arranged between the adjacent flange plates 13, wherein the thickness of each sealing ring is two centimeters.
In this kind of technical scheme, through the setting of ring flange 13, and then be convenient for dismantle oil filter cartridge 11, further be convenient for change and clearance oil filter cartridge 11, further improvement oil filter cartridge 11 filterable effect.
In some technical solutions, the bottom of the box 1 is fixedly connected with a mounting plate 5, and a plurality of identical connecting holes 501 are equally spaced on the mounting plates 5 on both sides of the box 1.
In this technical scheme, through the setting of mounting panel 5 and connecting hole 501, and then the bolt insertion that is convenient for connects in connecting hole 501 fixes a position box 1.
During the use, at first, can circulate the lubricating oil in the box 1 through starting oil pump 6, filter oil drum 11 in the circulation and filter lubricating oil, and then guarantee that lubricating oil in the box 1 is clean, and then avoid the garrulous wearing and tearing and the frictional force that increase the gear of iron that gear engagement produced, further extension gear's life-span, and then reduce lubricating oil replacement cycle and shorten, further cost that reduces lubricating oil use, and inhale oil pipe at cooling box 7 by water cooling, heating panel 3 dispel the heat to the lubricating oil in the box 1 simultaneously, and drive the back U type frame 4 through servo motor 15 and reciprocate on case lid 2, and then cooperate cleaning brush 401 can clear up the dust on heating panel 3 surface, and then improve the radiating effect of heating panel 3, and can cool down to inhaling oil pipe through starting fan 14, and then can cool down to inhaling lubricating oil in the oil pipe, further improve the effect that lubricating oil cooled in the box 1.
Claims (7)
1. The utility model provides a wind-powered electricity generation gear box structure, includes box (1), its characterized in that: the top of the box body (1) is detachably provided with a box cover (2) through a bolt, one end of the outer side of the box body (1) is provided with an oil pump (6), an oil suction end (602) and an oil outlet end (601) of the oil pump (6) are respectively communicated with an oil outlet pipe and an oil suction pipe, the other end of the oil outlet pipe is communicated with the box body (1), a connecting pipe (12) is communicated with the box body (1) below the oil pump (6), the other end of the connecting pipe (12) is provided with an oil filtering cylinder (11), the other end of the oil filtering cylinder (11) is communicated with an oil guide pipe (8), and the other end of the oil guide pipe (8) is communicated with the oil suction pipe;
the cooling box (7) is fixedly connected to the outer side of the box body (1) between the oil pump (6) and the connecting pipe (12), the oil suction pipe is arranged in the cooling box (7), the oil suction pipe is spirally arranged, and a plurality of identical cooling plates (3) are fixedly penetrated at equal intervals at the top of the box cover (2).
2. A wind power gearbox casing (1) structure according to claim 1, characterized in that: the novel cleaning box comprises a box cover (2), and is characterized in that sliding grooves (201) are formed in two sides of the surface of the box cover (2), sliding blocks (202) are slidably connected in the sliding grooves (201), inverted U-shaped frames (4) are fixedly connected between the sliding blocks (202), a plurality of identical cleaning brushes (401) are fixedly connected to one end of each inverted U-shaped frame (4) close to a radiating plate (3) at equal intervals, a screw rod (203) is rotationally connected to one of the sliding grooves (201), and a servo motor (15) is fixedly connected to the rear end of the box cover (2).
3. A wind power gearbox casing (1) structure according to claim 1, characterized in that: the cooling box is characterized in that a connecting plate (10) is fixedly connected to one side of the top of the cooling box (7), a through hole (1001) is formed in the connecting plate (10), and a fan (14) is fixedly installed in the through hole (1001).
4. A wind power gearbox casing (1) structure according to claim 1, characterized in that: a sealing gasket (9) is arranged between the box cover (2) and the box body (1), and the thickness of the sealing gasket (9) is 2 cm.
5. A wind power gearbox casing (1) structure according to claim 2, characterized in that: the cleaning brushes (401) and the radiating plates (3) are alternately distributed, and the cleaning brushes (401) are attached to the surface of the radiating plates (3).
6. A wind power gearbox casing (1) structure according to claim 1, characterized in that: both ends of the oil filtering cylinder (11) are respectively connected with the connecting pipe (12) and the guide pipe through the flange plates (13), and sealing rings are arranged between the adjacent flange plates (13).
7. A wind power gearbox casing (1) structure according to claim 1, characterized in that: the bottom of box (1) fixedly connected with mounting panel (5), a plurality of the same connecting hole (501) have equally spaced on mounting panel (5) of box (1) both sides.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321083489.4U CN220015995U (en) | 2023-05-08 | 2023-05-08 | Wind-powered electricity generation gear box structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321083489.4U CN220015995U (en) | 2023-05-08 | 2023-05-08 | Wind-powered electricity generation gear box structure |
Publications (1)
Publication Number | Publication Date |
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CN220015995U true CN220015995U (en) | 2023-11-14 |
Family
ID=88677177
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321083489.4U Active CN220015995U (en) | 2023-05-08 | 2023-05-08 | Wind-powered electricity generation gear box structure |
Country Status (1)
Country | Link |
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CN (1) | CN220015995U (en) |
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2023
- 2023-05-08 CN CN202321083489.4U patent/CN220015995U/en active Active
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