CN220013076U - Energy-saving cold binding pile dyeing device - Google Patents
Energy-saving cold binding pile dyeing device Download PDFInfo
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- CN220013076U CN220013076U CN202320766416.9U CN202320766416U CN220013076U CN 220013076 U CN220013076 U CN 220013076U CN 202320766416 U CN202320766416 U CN 202320766416U CN 220013076 U CN220013076 U CN 220013076U
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- cloth
- roller
- dyeing
- cavity
- frame
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- 238000004043 dyeing Methods 0.000 title claims abstract description 85
- 239000004744 fabric Substances 0.000 claims abstract description 119
- 238000001816 cooling Methods 0.000 claims abstract description 29
- 238000005096 rolling process Methods 0.000 claims abstract description 7
- 238000001704 evaporation Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 10
- 239000002585 base Substances 0.000 description 9
- 238000005265 energy consumption Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000007789 sealing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses an energy-saving cold pad-batch dyeing device, which belongs to the technical field of cloth dyeing, and comprises: the tensioning assembly is arranged on the frame and is used for feeding cloth from the cloth frame and tensioning the cloth; the cooling roller is rotatably arranged on the frame, a first cavity and a second cavity are arranged in the cooling roller, the first cavity is annular, the first cavity is arranged along the outer side of the cooling roller, the second cavity is arranged on one side, close to the axis of the cooling roller, of the first cavity, and a heat exchange piece is arranged between the first cavity and the second cavity; the dyeing assembly is arranged on the frame and comprises a dyeing roller and a dyeing groove, and the lower end of the dyeing roller is positioned in the dyeing groove; and the rolling assembly is arranged on the frame and is used for rolling the tensioned, cooled and dyed cloth.
Description
Technical Field
The utility model relates to the technical field of cloth dyeing, in particular to an energy-saving cold pad-batch dyeing device.
Background
Cold pad-batch dyeing refers to a dyeing mode that a fabric is padded with dye liquor and alkali liquor at low temperature, the dye liquor is uniformly adsorbed on fabric tissue fibers by using a uniform padder, then the fabric is coiled and piled, piled for a certain time at room temperature and slowly rotated, the adsorption, diffusion and fixation processes of the dye are completed, and finally the dyed fabric is washed by water. The cold pad-batch dyeing process has the advantages of short flow, little environmental pollution, energy conservation due to no drying and steaming, small bath ratio and high coloring rate.
At present, in the cold pad-batch dyeing process, the fabric needs to be cooled firstly, the surface temperature of the fabric is reduced, and then the fabric is dyed. The existing equipment generally realizes the cooling of the fabric by blowing cold air to the surface of the fabric, but the cooling mode has low cooling efficiency and high energy consumption.
Disclosure of Invention
The utility model aims to at least solve one of the technical problems in the prior art, and therefore, the utility model provides an energy-saving cold-binding pile dyeing device which can more efficiently cool down and cool cloth, thereby reducing the energy consumption of a cold dyeing process.
According to an embodiment of the utility model, an energy-saving cold pad-batch dyeing device comprises: the frame is provided with a cloth frame which is used for accommodating cloth to be dyed; the tensioning assembly is arranged on the frame and is used for feeding cloth from the cloth frame and tensioning the cloth; the cooling roller is rotatably arranged on the frame, a first cavity and a second cavity are arranged in the cooling roller, the first cavity is annular, the first cavity is arranged along the outer side of the cooling roller, the second cavity is arranged on one side, close to the axis of the cooling roller, of the first cavity, and a heat exchange piece is arranged between the first cavity and the second cavity; the dyeing assembly is arranged on the frame and comprises a dyeing roller and a dyeing groove, and the lower end of the dyeing roller is positioned in the dyeing groove; and the rolling assembly is arranged on the frame and is used for rolling the tensioned, cooled and dyed cloth.
The energy-saving cold pad-batch dyeing device provided by the embodiment of the utility model has at least the following beneficial effects: this energy-conserving cold bundle heap dyeing apparatus wears to establish the heat pipe through setting up first cavity and second cavity in the cooling roller between first cavity and second cavity, reduces the temperature of first cavity through heat pipe heat transfer, because heat pipe heat transfer efficiency is higher, and the energy consumption is low. Therefore, through the heat pipe heat exchange and the arrangement of the first cavity, the energy consumption of a cold dyeing process can be effectively reduced, and the medium in the first cavity does not flow from one side to the other side, so that the overall temperature of the first cavity is relatively uniform, the cooling effect on cloth is more uniform, and the dyeing effect caused by nonuniform cloth temperature is avoided.
According to some embodiments of the utility model, the tensioning assembly comprises a first cloth guiding roller and a second cloth guiding roller, wherein cloth passes through the first cloth guiding roller and the second cloth guiding roller, and the relative positions of the first cloth guiding roller and the second cloth guiding roller are adjustable.
According to some embodiments of the utility model, the tensioning assembly further comprises a disc base, the first cloth guide roller and the second cloth guide roller are respectively arranged at two ends of the disc base, the disc base is rotatably arranged on the frame, and the tensioning force of cloth can be adjusted by rotating the disc base.
According to some embodiments of the utility model, the dyeing assembly further comprises a third cloth guiding roller and a fourth cloth guiding roller, wherein the third cloth guiding roller and the fourth cloth guiding roller are all positioned above the dyeing roller, the third cloth guiding roller and the fourth cloth guiding roller are respectively positioned at the left side and the right side of the dyeing roller, and the third cloth guiding roller and the fourth cloth guiding roller are used for adjusting the tension of cloth on the dyeing roller.
According to some embodiments of the utility model, a sliding block capable of sliding left and right is arranged on the frame, and a third cloth guiding roller and a fourth cloth guiding roller are arranged on the sliding block, so that the tension of cloth on the dyeing roller is adjusted by sliding left and right of the third cloth guiding roller and the fourth cloth guiding roller.
According to some embodiments of the utility model, the heat exchange member is a heat pipe, a heat absorbing end of the heat pipe is located in the first cavity, a heat releasing end of the heat pipe is located in the second cavity, and an evaporation medium is located in the heat pipe.
According to some embodiments of the utility model, the heat pipes are alternately arranged on the wall surface between the first cavity and the second cavity.
According to some embodiments of the utility model, a spiral channel is provided in the second cavity.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.
Drawings
The utility model is further described below with reference to the drawings and examples;
FIG. 1 is a schematic diagram of an energy-saving cold pad-batch dyeing apparatus according to an embodiment of the present utility model;
FIG. 2 is a schematic view of the internal structure of FIG. 1;
FIG. 3 is a front view of FIG. 2;
fig. 4 is a cross-sectional view of the cooling roller of fig. 1.
Reference numerals:
a frame 100; a cloth frame 110;
a tensioning assembly 200; a first cloth guide roller 210; a second cloth guide roller 220; a disk base 230;
cooling roller 300; a first cavity 310; a second cavity 320; a heat pipe 330; a heat absorbing end 331; a heat release end 332, a spiral channel 333;
dyeing assembly 400; a dye roll 410; a dyeing tank 420; a third cloth guide roller 430; a fourth cloth guide roller 440; a slider 450;
the package 500 is rolled up.
Detailed Description
Reference will now be made in detail to the present embodiments of the present utility model, examples of which are illustrated in the accompanying drawings, wherein the accompanying drawings are used to supplement the description of the written description so that one can intuitively and intuitively understand each technical feature and overall technical scheme of the present utility model, but not to limit the scope of the present utility model.
In the description of the present utility model, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present utility model and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, a number means one or more, a number means two or more, and greater than, less than, exceeding, etc. are understood to not include the present number, and above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present utility model, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present utility model can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
An energy-saving cold-pad-batch dyeing apparatus according to an embodiment of the present utility model will be described with reference to fig. 1 to 4.
As shown in fig. 1 to 4, the energy-saving cold pad-batch dyeing apparatus according to the embodiment of the present utility model includes: the dyeing machine comprises a rack 100, wherein a cloth frame 110 is arranged on the rack 100, and the cloth frame 110 is used for accommodating cloth to be dyed; the tensioning assembly 200 is arranged on the frame 100, and the tensioning assembly 200 is used for feeding cloth from the cloth frame 110 and tensioning the cloth; the cooling roller 300 is rotatably arranged on the frame 100, the cooling roller 300 is arranged on the frame 100, a first cavity 310 and a second cavity 320 are arranged in the cooling roller 300, the first cavity 310 is annular, the first cavity 310 is arranged along the outer side of the cooling roller 300, the second cavity is arranged on one side, close to the axis of the cooling roller 300, of the first cavity 310, and a heat exchange piece is arranged between the first cavity 310 and the second cavity 320; the dyeing assembly 400 is arranged on the frame 100, the dyeing assembly 400 comprises a dyeing roller 410 and a dyeing groove 420, and the lower end of the dyeing roller 410 is positioned in the dyeing groove 420; the winding assembly 500, the winding assembly 500 is disposed on the frame 100, and the winding assembly 500 is used for winding the cloth that is tensioned, cooled and dyed.
As shown in fig. 1 to 4, a cloth frame 110 is disposed at the right lower end of the frame 100, the cooling roller 300 has a first cavity 310 and a second cavity 320, the first cavity 310 is in a circular column shape, the second cavity 320 is in a column shape and is disposed at the inner side of the first cavity 310, a sealing medium is disposed in the first cavity 310, a flowing medium is disposed in the second cavity 320, the flowing medium in the second cavity 320 continuously circulates through a spiral channel 333, the flowing medium with a lower temperature is continuously conveyed into the second cavity 320, and the flowing medium after heat exchange is discharged outwards.
A plurality of heat pipes 330 are arranged between the first cavity 310 and the second cavity 320 in a penetrating way, the heat absorbing ends 331 of the heat pipes 330 are positioned in the first cavity 310, the heat releasing ends 332 of the heat pipes 330 are positioned in the second cavity 320, and heat exchange between the sealing medium in the first cavity 310 and the flowing medium in the second cavity 320 is realized through repeated evaporation and condensation of the evaporating medium in the heat pipes 330, so that the temperature of the sealing medium in the first cavity 310 is reduced, and the cloth passing through the cooling roller 300 is cooled.
The cooled cloth enters the dyeing assembly 400, is dyed in the dyeing tank 420 on the dyeing roller 410, and is finally wound up by the winding assembly 500.
As shown in fig. 1 and 2, the tensioning assembly 200 includes a first cloth guide roller 210 and a second cloth guide roller 220, through which cloth passes from the first cloth guide roller 210 and the second cloth guide roller 220, and the relative positions of the first cloth guide roller 210 and the second cloth guide roller 220 are adjustable. The tensioning assembly 200 further includes a disc base 230, the first cloth guide roller 210 and the second cloth guide roller 220 are respectively disposed at two ends of the disc base 230, the disc base 230 is rotatably disposed on the frame 100, and the rotation of the disc base 230 can adjust the tensioning force of the cloth.
As shown in fig. 3, the dyeing assembly 400 further includes a third cloth guide roller 430 and a fourth cloth guide roller 440, wherein the third cloth guide roller 430 and the fourth cloth guide roller 440 are located above the dyeing roller 410, the third cloth guide roller 430 and the fourth cloth guide roller 440 are located at the left and right sides of the dyeing roller 410, respectively, and the third cloth guide roller 430 and the fourth cloth guide roller 440 are used for adjusting the tension of the cloth on the dyeing roller 410. The frame 100 is provided with a sliding block 450 capable of sliding left and right, the third cloth guide roller 430 and the fourth cloth guide roller 440 are arranged on the sliding block 450, and the third cloth guide roller 430 and the fourth cloth guide roller 440 slide left and right to adjust the tension of cloth on the dyeing roller 410.
In summary, in the energy-saving cold-binding pile dyeing device, the first cavity 310 and the second cavity 320 are arranged in the cooling roller 300, the heat pipe 330 is arranged between the first cavity 310 and the second cavity 320, and the heat exchange is performed through the heat pipe 330 to reduce the temperature of the first cavity 310, so that the heat exchange efficiency of the heat pipe 330 is higher, and the energy consumption is low. Therefore, through the heat exchange of the heat pipe 330 and the arrangement of the first cavity 310, the energy consumption of the cold dyeing process can be effectively reduced, and the medium in the first cavity 310 does not flow from one side to the other side, so that the overall temperature of the first cavity 310 is relatively uniform, the cooling effect on cloth is more uniform, and the poor dyeing effect caused by nonuniform cloth temperature is avoided.
The energy consumption and the water consumption for carrying out cold pad-batch dyeing by adopting the energy-saving cold pad-batch dyeing device are compared with the traditional intermittent dyeing energy consumption and the traditional intermittent dyeing water consumption, and the energy consumption and the traditional intermittent dyeing water consumption are shown in the following table:
as can be seen from the data in the table, the energy-saving cold pad-batch dyeing device is adopted for dyeing by the cold pad-batch method, so that the consumption of energy and water is greatly reduced, and the quality of products produced by the two processes is not obviously different. In addition, in the cold-pad-batch dyeing process, anhydrous sodium sulfate and sodium carbonate are not needed, which is very beneficial to the environment. Therefore, the energy-saving cold pad-batch dyeing device can be used for dyeing by a cold pad-batch method, and can obtain good economic benefit and environmental benefit.
The embodiments of the present utility model have been described in detail with reference to the accompanying drawings, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present utility model.
Claims (8)
1. An energy-saving cold pad-batch dyeing device, comprising:
the dyeing machine comprises a rack (100), wherein a cloth frame (110) is arranged on the rack (100), and the cloth frame (110) is used for accommodating cloth to be dyed;
-a tensioning assembly (200), said tensioning assembly (200) being arranged on said frame (100), said tensioning assembly (200) being adapted to feed and tension a fabric from said fabric frame (110);
the cooling roller (300) is rotatably arranged on the frame (100), the cooling roller (300) is arranged on the frame (100), a first cavity (310) and a second cavity (320) are arranged in the cooling roller (300), the first cavity (310) is annular, the first cavity (310) is arranged along the outer side of the cooling roller (300), the second cavity (320) is arranged on one side, close to the axis of the cooling roller (300), of the first cavity (310), and a heat exchange piece is arranged between the first cavity (310) and the second cavity (320);
the dyeing assembly (400) is arranged on the frame (100), the dyeing assembly (400) comprises a dyeing roller (410) and a dyeing groove (420), and the lower end of the dyeing roller (410) is positioned in the dyeing groove (420);
and the rolling assembly (500) is arranged on the rack (100), and the rolling assembly (500) is used for rolling the tensioned, cooled and dyed cloth.
2. The energy-saving cold pad-batch dyeing device according to claim 1, wherein the tensioning assembly (200) comprises a first cloth guide roller (210) and a second cloth guide roller (220), cloth passes through the first cloth guide roller (210) and the second cloth guide roller (220), and the relative positions of the first cloth guide roller (210) and the second cloth guide roller (220) are adjustable.
3. The energy-saving cold pad-batch dyeing device according to claim 2, wherein the tensioning assembly (200) further comprises a disc base (230), the first cloth guide roller (210) and the second cloth guide roller (220) are respectively arranged at two ends of the disc base (230), the disc base (230) is rotatably arranged on the frame (100), and the tensioning force of cloth can be adjusted by rotating the disc base (230).
4. The energy-saving cold pad-batch dyeing device according to claim 1, wherein the dyeing assembly (400) further comprises a third cloth guiding roller (430) and a fourth cloth guiding roller (440), the third cloth guiding roller (430) and the fourth cloth guiding roller (440) are both positioned above the dyeing roller (410), the third cloth guiding roller (430) and the fourth cloth guiding roller (440) are respectively positioned at the left side and the right side of the dyeing roller (410), and the third cloth guiding roller (430) and the fourth cloth guiding roller (440) are used for adjusting the tension of cloth on the dyeing roller (410).
5. The energy-saving cold pad-batch dyeing device according to claim 4, wherein a sliding block (450) capable of sliding left and right is arranged on the frame (100), the third cloth guiding roller (430) and the fourth cloth guiding roller (440) are both arranged on the sliding block (450), and the tension of cloth on the dyeing roller (410) is adjusted by sliding left and right of the third cloth guiding roller (430) and the fourth cloth guiding roller (440).
6. The energy-saving cold-tie-pile dyeing device according to claim 1, characterized in that the heat exchanging member is a heat pipe (330), a heat absorbing end (331) of the heat pipe (330) is located in the first cavity (310), a heat releasing end (332) of the heat pipe (330) is located in the second cavity (320), and an evaporating medium is located in the heat pipe (330).
7. The energy-saving cold-pad-batch dyeing apparatus according to claim 6, characterized in that the heat pipes (330) are alternately threaded on the wall between the first cavity (310) and the second cavity (320).
8. The energy-saving cold pad-batch dyeing device according to claim 7, characterized in that a spiral channel (333) is provided in the second cavity (320).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320766416.9U CN220013076U (en) | 2023-04-07 | 2023-04-07 | Energy-saving cold binding pile dyeing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320766416.9U CN220013076U (en) | 2023-04-07 | 2023-04-07 | Energy-saving cold binding pile dyeing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220013076U true CN220013076U (en) | 2023-11-14 |
Family
ID=88694025
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320766416.9U Active CN220013076U (en) | 2023-04-07 | 2023-04-07 | Energy-saving cold binding pile dyeing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220013076U (en) |
-
2023
- 2023-04-07 CN CN202320766416.9U patent/CN220013076U/en active Active
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