CN105568598A - Processing device for fabric production process - Google Patents
Processing device for fabric production process Download PDFInfo
- Publication number
- CN105568598A CN105568598A CN201610137015.1A CN201610137015A CN105568598A CN 105568598 A CN105568598 A CN 105568598A CN 201610137015 A CN201610137015 A CN 201610137015A CN 105568598 A CN105568598 A CN 105568598A
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- Prior art keywords
- auxiliary
- roller
- fabric
- upper roller
- rotate
- Prior art date
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- 239000004744 fabric Substances 0.000 title claims abstract description 81
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000001035 drying Methods 0.000 claims abstract description 49
- 238000004804 winding Methods 0.000 claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 35
- 239000001301 oxygen Substances 0.000 claims description 35
- 229910052760 oxygen Inorganic materials 0.000 claims description 35
- 239000007789 gas Substances 0.000 claims description 18
- 238000005276 aerator Methods 0.000 claims description 13
- 239000006260 foam Substances 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000005057 refrigeration Methods 0.000 claims description 8
- 238000005485 electric heating Methods 0.000 claims description 7
- 230000008676 import Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004043 dyeing Methods 0.000 abstract description 10
- 238000009941 weaving Methods 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 64
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 230000001105 regulatory effect Effects 0.000 description 6
- 239000002932 luster Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 238000013019 agitation Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000010981 drying operation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000009970 yarn dyeing Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007447 staining method Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a processing device for a fabric production process, belongs to the technical field of weaving and aims at solving the problems of nonuniform fabric dyeing and the like in the prior art. The processing device for the fabric production process comprises a base, wherein a low-temperature processing mechanism and a drying device are arranged on the base; the low-temperature processing mechanism comprises a rack; a left rotating shaft and a right rotating shaft are arranged on the rack; a low-temperature box is also fixed on the rack; a cold air inlet hole is formed in the upper part of the low-temperature box; a cold air inlet pipe is arranged in the cold air inlet hole; the other end of the cold air inlet pipe is communicated with a refrigerator; the drying device is arranged at the side part of the low-temperature processing mechanism; the drying device comprises a bracket; a drying oven is arranged on the bracket; a winding mechanism is also arranged on the bracket; and the winding mechanism comprises a winding roller and a winding motor. The processing device has the advantage that the fabric dyeing uniformity can be ensured.
Description
Technical field
The invention belongs to weaving technology field, relate to a kind for the treatment of apparatus, the treating apparatus particularly in a kind of fabric production process.
Background technology
Along with market demand constantly increases and people's improving constantly the requirement of fabric style, pattern, also promote the Improvement and perfection of the processing technology to fabric.
At present, it is stable not mainly still to there is color and luster, coloured light in the dyeing of fabric, the dyeing repeatability also problem such as poor, and occurred on the market be not very perfect to the process equipment of fabric process, whole fabric dyes with regard to income after generally just carrying out common dry finishing, thus fabric coloring effect can not be ensured, simultaneously, to in the dyeing course of fabric, often cause dyeing uneven because of the factor such as temperature, dye liquor concentration in cylinder body, run counter to the requirement of color that consumer improves day by day to fabric, comfortable, fashion.
So, for those skilled in the art, need to develop a kind of can passing through and change traditional staining method, thus make the more uniform fabric treating apparatus of dyeing fabric.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose the treating apparatus in a kind of fabric production process, the treating apparatus in this fabric production process has the advantages that to ensure dyeing fabric uniformity
Object of the present invention realizes by following technical proposal:
Treating apparatus in fabric production process, comprise base, it is characterized in that, described base is provided with K cryogenic treatment mechanism and drying unit, described K cryogenic treatment mechanism comprises frame, frame is provided with symmetrical left-hand rotation moving axis and right rotation shafts, left-hand rotation moving axis one end is provided with left bearing, the other one end of left-hand rotation moving axis is fixed with left keeper, left keeper offers non-circular left locating slot towards an end face of right spindle, left bearing is outside equipped with left shaft holder, left spring is provided with between described left shaft holder and frame, left spring one end is fixed on left shaft holder, the left spring other end is fixed in frame, right rotation shafts one end is provided with right bearing, the other one end of right rotation shafts is fixed with right keeper, right keeper offers non-circular right locating slot towards an end face of left rotary shaft, right bearing is outside equipped with right bearing seat, right spring is provided with between described right bearing seat and frame, right spring one end is fixed on right bearing seat, and the right spring other end is fixed in frame, frame is also fixed with cryogenic box, cryogenic box one end offers import, the cryogenic box other end offers outlet, the import department of cryogenic box is provided with the first auxiliary upper roller that can rotate and the first auxiliary lower roller that can rotate, between first auxiliary upper roller and the first auxiliary lower roller, there is the first gap passed for fabric, the center of cryogenic box is provided with the second auxiliary upper roller that can rotate and the second auxiliary lower roller that can rotate, between second auxiliary upper roller and the second auxiliary lower roller, there is the second gap passed for fabric, the 3rd auxiliary upper roller that can rotate and the 3rd auxiliary lower roller that can rotate is provided with in the exit of cryogenic box, between 3rd auxiliary upper roller and the 3rd auxiliary lower roller, there is the third space passed for fabric, offer on cryogenic box top some equally distributed enter cold air hole, describedly enter to be provided with into refrigerator pipe in cold air hole, enter the refrigerator pipe other end to be connected with the air outlet of a refrigeration machine, also guide rail is fixed with in cryogenic box, slide block is provided with in guide rail, slide block is fixed with ice machine bin, described drying unit is arranged on K cryogenic treatment mechanism sidepiece, drying unit comprises support, support is provided with drying baker, support is also provided with winding mechanism, drying baker is between cryogenic box and winding mechanism, drying baker one end has opening one, the drying baker other end has opening two, the 4th auxiliary upper roller that can rotate and the 4th auxiliary lower roller that can rotate is provided with at opening one place of drying baker, between 4th auxiliary upper roller and the 4th auxiliary lower roller, there is the 4th gap passed for fabric, the 5th auxiliary upper roller that can rotate and the 5th auxiliary lower roller that can rotate is provided with in the middle part of drying baker, between 5th auxiliary upper roller and the 5th auxiliary lower roller, there is the 5th gap passed for fabric, the 6th auxiliary upper roller that can rotate and the 6th auxiliary lower roller that can rotate is provided with at opening two place of drying baker, between 6th auxiliary upper roller and the 6th auxiliary lower roller, there is the 6th gap passed for fabric, some equally distributed hot air inlets are offered on drying baker top, be provided with in described hot air inlet into heating pipe, enter the heating pipe other end to be connected with the air outlet of an air-heater, some electric heating tubes are also provided with at drying baker, winding mechanism comprises winding roller and winding motor, winding roller is rotated by circumference and the mode of axial restraint is arranged on support, the output shaft of winding motor is connected with winding roller by drive mechanism.One end of left-hand rotation moving axis is positioned on left keeper by left locating slot, the other end of left-hand rotation moving axis is rotated by left bearing and is provided with on left shaft holder, simultaneously, the spacing between left shaft holder and left keeper can be regulated by left spring, thus can the scope of application be expanded, one end of right rotation shafts is positioned on left keeper by right locating slot, the other end of right rotation shafts is rotated by right bearing and is provided with on right bearing seat, simultaneously, the spacing between right bearing seat and right keeper can be regulated by right spring, thus can the scope of application be expanded, can carry the sofa fabric of the different in width weaved, refrigeration machine passes through can to transporting cold-air in cryogenic box into refrigerator pipe, and the first auxiliary upper roller, the first auxiliary lower roller, the second auxiliary upper roller, the second auxiliary lower roller, the 3rd auxiliary upper roller, the 3rd auxiliary lower roller can be carried the sofa fabric in cryogenic box, slide block can at slide on rails, and slide block is fixed with ice machine bin, be conducive to cooling further, air-heater passes through can to distribute heat in drying baker into heating pipe, and the 4th auxiliary upper roller, the 4th auxiliary lower roller, the 5th auxiliary upper roller, the 5th auxiliary lower roller, the 6th auxiliary upper roller, the 6th auxiliary lower roller can be carried the sofa fabric in drying baker, simultaneously, in drying baker, sofa fabric drying operation can be formed finished product fabric by electric heating tube further, and finished product fabric can be carried out rolling by drive mechanism by winding roller.
In treating apparatus in above-mentioned fabric production process, described drive mechanism comprises gear wheel, pinion and power transmission shaft, described pinion is fixed on the output shaft of winding motor, described power transmission shaft one end is fixed on winding roller, gear wheel is fixed on other one end of power transmission shaft, pinion and gear wheel are meshed, and the gear ratio of pinion and gear wheel is 1:5.Winding motor can drive pinion rotation, and engaging by gear wheel and pinion, thus drive winding roller high speed rotating.
In treating apparatus in above-mentioned fabric production process, support is also fixed with dye vat, dye vat comprises cylinder body, the open top of described cylinder body is covered with cylinder cap, described cylinder body is divided into heated chamber from bottom to top successively, convection current chamber and dye transfer chamber, described heated chamber is the separate chamber of sealing, in described heated chamber, heat(ing) coil is set, baffle for separating is passed through between described convection current chamber and dye transfer chamber, described dividing plate evenly arranges some through holes, described convection cavity indoor arrange paddle and apparatus of oxygen supply, in described dye transfer chamber, hank yarn cage is set, the center of described hank yarn cage wears rotating shaft, the top of described rotating shaft passes cylinder cap and connects motor, the top of described dye transfer chamber connects feed tube, the outer end of described feed tube connects water pump, the bottom of described convection current chamber connects drain pipe, the outer end of described drain pipe connects collecting tank, described cylinder cap arranges gallery ports.
Convection current chamber and dye transfer chamber form space by dividing plate and separate, but by the through hole on dividing plate, the dye liquor in two chambers are circulated mutually.Heat(ing) coil in heated chamber can be energized generation Constant Heat, to keep the temperature constant state in cylinder body, ensures required temperature environment of dying cloth.By the at the uniform velocity prolonged agitation of paddle in convection current chamber, the heat and the top dye liquor heat that accelerate bottom dye liquor on the one hand carry out heat exchange, to realize the homogeneous temperature in whole cylinder body, namely improve the utilization rate of heat, decrease the loss of heat loss, keep dying cloth the uniformity of color and luster again; Prevent on the other hand deposition of dye in dye liquor in bottom, contribute to the uniformity of concentration in dye liquor, fabric is fully contacted with dyestuff, namely improve the utilization rate of dyestuff, decrease the waste of dyestuff, keep again the uniformity of dye level.Rotated about the axis under the drive of power source by hank yarn cage, the relative motion in dye vat of cloth and dye liquor, greatly save dyeing time, improve Color, production efficiency is improved greatly, and the rotation of hank yarn cage produces stirring to liquid such as dye liquors, therefore make yarn dyeing even, product quality is unified.
In treating apparatus in above-mentioned fabric production process, described apparatus of oxygen supply comprises aerator, oxygen supplying tube and point gas foam plate, the gas outlet of described aerator connects oxygen supplying tube, and described point of gas foam plate is positioned over the bottom of convection current chamber, and the exhaust outlet of described oxygen supplying tube inserts in point gas foam plate.Evenly discharge tiny oxygen bubble by cavity bottom, bubble constantly moves upward thus, finally gushes from cylinder cap, in the counter-current process of bubble, reacts on the one hand with dye liquor, strengthens the uniformity of dye liquor temperature and concentration on the other hand further.
In treating apparatus in above-mentioned fabric production process, described apparatus of oxygen supply comprises aerator, oxygen supplying tube and shower nozzle, and the gas outlet of described aerator connects oxygen supplying tube, and described shower nozzle is positioned over the bottom of convection current chamber, and the exhaust outlet of described oxygen supplying tube connects shower nozzle.Evenly discharge tiny oxygen bubble by cavity bottom, bubble constantly moves upward thus, finally gushes from cylinder cap, in the counter-current process of bubble, reacts on the one hand with dye liquor, strengthens the uniformity of dye liquor temperature and concentration on the other hand further.
In treating apparatus in above-mentioned fabric production process, be provided with at least one deck in described hank yarn cage and cage body be separated into the filter of the level in relatively independent space.
In treating apparatus in above-mentioned fabric production process, the outer wall of described cylinder body is coated with thermal layer.
In treating apparatus in above-mentioned fabric production process, the bottom of described cylinder body arranges base, and described base arranges mounting flange, the perisporium of described cylinder body is arranged some installation hangers.
Compared with prior art, treating apparatus in this fabric production process has the following advantages: dye vat utilizes reverse stirring and the bubble adverse current of bottom, consistent with the temperature, the dye liquor concentration that realize differing heights position in whole cylinder body, reach the homogeneous temperature in whole cylinder body, namely the utilization rate of heat is improved, decrease the loss of heat loss, keep dying cloth the uniformity of color and luster again; Contribute to the uniformity of concentration in dye liquor, fabric is fully contacted with dyestuff, namely improve the utilization rate of dyestuff, decrease the waste of dyestuff, keep again the uniformity of dye level.
Accompanying drawing explanation
Fig. 1 is plan structure schematic diagram of the present invention;
Fig. 2 is the perspective view of the low-temperature treatment plant in the present invention;
Fig. 3 is the sectional structure schematic diagram of the low-temperature treatment plant in the present invention;
Fig. 4 is the internal structure schematic diagram of the dye vat in the present invention.
In figure, 1, frame; 2, left-hand rotation moving axis; 3, left keeper; 4, left shaft holder; 5, left spring; 6, right rotation shafts; 7, right keeper; 8, right bearing seat; 9, right spring; 10, cryogenic box; 11, the first auxiliary upper roller; 12, the first auxiliary lower roller; 13, the second auxiliary upper roller; 14, the second auxiliary lower roller; 15, the 3rd auxiliary upper roller; 16, the 3rd auxiliary lower roller; 17, refrigerator pipe is entered; 18, refrigeration machine; 19, guide rail; 20, slide block; 21, ice machine bin; 22, support; 23, drying baker; 24, the 4th auxiliary upper roller; 25, the 4th auxiliary lower roller; 26, the 5th auxiliary upper roller; 27, the 5th auxiliary lower roller; 28, the 6th auxiliary upper roller; 29, the 6th auxiliary lower roller; 30, heating pipe is entered; 31, air-heater; 32, electric heating tube; 33, reel roller; 34, winding motor; 35, pinion; 36, gear wheel; 37, power transmission shaft; 38, cylinder body; 39, cylinder cap; 40, rotary electric machine; 41, hank yarn cage; 42, dividing plate; 43, paddle; 44, gas foam plate is divided; 45, oxygen supplying tube; 46, heat(ing) coil; 47, feed tube; 48, drain pipe; 49, hanger is installed; 50, base.
Detailed description of the invention
Be below specific embodiments of the invention, technical scheme of the present invention is further described, but the present invention is not limited to these embodiments.
Embodiment one
As depicted in figs. 1 and 2, low-temperature treatment plant comprises frame 1, frame 1 is provided with symmetrical left-hand rotation moving axis 2 and right rotation shafts 6, left-hand rotation moving axis 2 one end is provided with left bearing, left-hand rotation moving axis 2 is fixed with left keeper 3 in one end in addition, left keeper 3 offers non-circular left locating slot towards an end face of left rotary shaft, left bearing is outside equipped with left shaft holder 4, left spring 5 is provided with between left shaft holder 4 and frame 1, left spring 5 one end is fixed on left shaft holder 4, and left spring 5 other end is fixed in frame 1; Right rotation shafts 6 one end is provided with right bearing, right rotation shafts 6 is fixed with right keeper 7 in one end in addition, right keeper 7 offers non-circular right locating slot towards an end face of right spindle, right bearing is outside equipped with right bearing seat 8, right spring 9 is provided with between right bearing seat 8 and frame 1, right spring 9 one end is fixed on right bearing seat 8, and right spring 9 other end is fixed in frame 1.One end of left-hand rotation moving axis 2 is positioned on left keeper 3 by left locating slot, the other end of left-hand rotation moving axis 2 is rotated by left bearing and is provided with on left shaft holder 4, simultaneously, the spacing between left shaft holder 4 and left keeper 3 can be regulated by left spring 5, thus can the scope of application be expanded, one end of right rotation shafts 6 is positioned on left keeper 3 by right locating slot, the other end of right rotation shafts 6 is rotated by right bearing and is provided with on right bearing seat 8, simultaneously, the spacing between right bearing seat 8 and right keeper 7 can be regulated by right spring 9, thus can the scope of application be expanded, can carry the sofa fabric of the different in width weaved.
As shown in Figure 3, frame 1 is also fixed with cryogenic box 10, cryogenic box 10 one end offers import, cryogenic box 10 other end offers outlet, the import department of cryogenic box 10 is provided with the first auxiliary upper roller 11 that can rotate and the first auxiliary lower roller 12 that can rotate, between first auxiliary upper roller 11 and the first auxiliary lower roller 12, there is the first gap passed for fabric, the center of cryogenic box 10 is provided with the second auxiliary upper roller 13 that can rotate and the second auxiliary lower roller 14 that can rotate, between second auxiliary upper roller 13 and the second auxiliary lower roller 14, there is the second gap passed for fabric, the 3rd auxiliary upper roller 15 that can rotate and the 3rd auxiliary lower roller 16 that can rotate is provided with in the exit of cryogenic box 10, between 3rd auxiliary upper roller 15 and the 3rd auxiliary lower roller 16, there is the third space passed for fabric, offer on cryogenic box 10 top some equally distributed enter cold air hole, describedly enter to be provided with into refrigerator pipe 17 in cold air hole, enter refrigerator pipe 17 other end to be connected with the air outlet of a refrigeration machine 18, guide rail 19 is also fixed with in cryogenic box 10, slide block 20 is provided with in guide rail 19, slide block 20 is fixed with ice machine bin 21.Refrigeration machine 18 passes through can to transporting cold-air in cryogenic box 10 into refrigerator pipe 17, and the auxiliary lower roller 14 of the first auxiliary upper roller 11, first auxiliary upper roller 13, second of auxiliary lower roller 12, second, the 3rd auxiliary upper roller 15, the 3rd auxiliary lower roller 16 can be carried the sofa fabric in cryogenic box 10, slide block 20 can slide on rails 19, and slide block 20 is fixed with ice machine bin 21, be conducive to cooling further.
Drying unit is arranged on low-temperature treatment plant sidepiece, drying unit comprises support 22, support 22 is provided with drying baker 23, support 22 is also provided with winding mechanism, drying baker 23 is between cryogenic box 10 and winding mechanism, drying baker 23 one end has opening one, drying baker 23 other end has opening two, the 4th auxiliary upper roller 24 that can rotate and the 4th auxiliary lower roller 25 that can rotate is provided with at opening one place of drying baker 23, between 4th auxiliary upper roller 24 and the 4th auxiliary lower roller 25, there is the 4th gap passed for fabric, the 5th auxiliary upper roller 26 that can rotate and the 5th auxiliary lower roller 27 that can rotate is provided with in the middle part of drying baker 23, between 5th auxiliary upper roller 26 and the 5th auxiliary lower roller 27, there is the 5th gap passed for fabric, the 6th auxiliary upper roller 28 that can rotate and the 6th auxiliary lower roller 29 that can rotate is provided with at opening two place of drying baker 23, between 6th auxiliary upper roller 28 and the 6th auxiliary lower roller 29, there is the 6th gap passed for fabric, some equally distributed hot air inlets are offered on drying baker 23 top, be provided with in described hot air inlet into heating pipe 30, enter heating pipe 30 other end to be connected with the air outlet of an air-heater 31, electric heating tube 32 is also provided with at drying baker 23.Air-heater 31 passes through can to distribute heat in drying baker 23 into heating pipe 30, and the 4th auxiliary upper roller 24, the 4th auxiliary lower roller 25, the 5th auxiliary upper roller 26, the 5th auxiliary lower roller 27, the 6th auxiliary upper roller 28, the 6th auxiliary lower roller 29 can be carried the sofa fabric in drying baker 23.
Winding mechanism comprises winding roller 33 and winding motor 34, and winding roller 33 is rotated by circumference and the mode of axial restraint is arranged on support 22, and the output shaft of winding motor 34 is connected with winding roller 33 by drive mechanism.Drive mechanism comprises gear wheel 36, pinion 35 and power transmission shaft 37, described pinion 35 is fixed on the output shaft of winding motor 34, described power transmission shaft 37 one end is fixed on winding roller 33, gear wheel 36 is fixed on other one end of power transmission shaft 37, pinion 35 and gear wheel 36 are meshed, and the gear ratio of pinion 35 and gear wheel 36 is 1:5.Winding motor 34 can drive pinion 35 to rotate, and engaging by gear wheel 36 and pinion 35, thus drive roller 33 high speed rotating that reels.
Shown in Fig. 4, dye vat is fixed on support 22, comprise cylinder body 38, the open top of cylinder body 38 is covered with cylinder cap 39, cylinder body 38 is divided into heated chamber from bottom to top successively, convection current chamber and dye transfer chamber, heated chamber is the separate chamber of sealing, heat(ing) coil 46 is set in heated chamber, separated by dividing plate 42 between convection current chamber and dye transfer chamber, dividing plate 42 evenly arranges some through holes, convection cavity indoor arrange paddle 43 and apparatus of oxygen supply, hank yarn cage 41 is set in dye transfer chamber, and be provided with at least one deck in hank yarn cage 41 and cage body be separated into the filter of the level in relatively independent space.The center of hank yarn cage 41 wears rotating shaft, the top of rotating shaft passes cylinder cap 39 connection of rotating motor 40, the top of dye transfer chamber connects feed tube 47, the outer end of feed tube 47 connects water pump, the bottom of convection current chamber connects drain pipe 48, the outer end of drain pipe 48 connects collecting tank, and cylinder cap 39 arranges gallery ports.Convection current chamber and dye transfer chamber form space by dividing plate 42 and separate, but by the through hole on dividing plate 42, the dye liquor in two chambers is circulated mutually, heat(ing) coil 46 in heated chamber can be energized generation Constant Heat, to keep the temperature constant state in cylinder body 38, ensure required temperature environment of dying cloth, by the at the uniform velocity prolonged agitation of paddle 43 in convection current chamber, the heat and the top dye liquor heat that accelerate bottom dye liquor on the one hand carry out heat exchange, to realize the homogeneous temperature in whole cylinder body 38, namely the utilization rate of heat is improved, decrease the loss of heat loss, keep dying cloth the uniformity of color and luster again, prevent on the other hand deposition of dye in dye liquor in bottom, contribute to the uniformity of concentration in dye liquor, fabric is fully contacted with dyestuff, namely the utilization rate of dyestuff is improved, decrease the waste of dyestuff, keep again the uniformity of dye level, rotated about the axis under the drive of power source by hank yarn cage 41, the relative motion in dye vat of cloth and dye liquor, saves dyeing time greatly, improves Color, production efficiency is improved greatly, and the rotation of hank yarn cage 41 produces stirring to liquid such as dye liquors, therefore make yarn dyeing even, product quality is unified.In addition, the outer wall of cylinder body 38 is coated with thermal layer, the bottom of cylinder body 38 arranges base 50, and base 50 arranges mounting flange, the perisporium of cylinder body 38 is arranged some installation hangers 49.
Apparatus of oxygen supply comprises aerator, oxygen supplying tube 45 and point gas foam plate 44, and the gas outlet of aerator connects oxygen supplying tube 45, and point gas foam plate 44 is positioned over the bottom of convection current chamber, and the exhaust outlet of oxygen supplying tube 45 inserts in point gas foam plate 44.Evenly discharge tiny oxygen bubble by cavity bottom, bubble constantly moves upward thus, finally gushes from cylinder cap 39, in the counter-current process of bubble, reacts on the one hand with dye liquor, strengthens the uniformity of dye liquor temperature and concentration on the other hand further.
Comprehensively above-mentioned, turn left in the present invention one end of moving axis 2 is positioned on left keeper 3 by left locating slot, the other end of left-hand rotation moving axis 2 is rotated by left bearing and is provided with on left shaft holder 4, simultaneously, the spacing between left shaft holder 4 and left keeper 3 can be regulated by left spring 5, thus can the scope of application be expanded, one end of right rotation shafts 6 is positioned on left keeper 3 by right locating slot, the other end of right rotation shafts 6 is rotated by right bearing and is provided with on right bearing seat 8, simultaneously, the spacing between right bearing seat 8 and right keeper 7 can be regulated by right spring 9, thus can the scope of application be expanded, can carry the sofa fabric of the different in width weaved, refrigeration machine 18 passes through can to transporting cold-air in cryogenic box 10 into refrigerator pipe 17, and the auxiliary lower roller 14 of the first auxiliary upper roller 11, first auxiliary upper roller 13, second of auxiliary lower roller 12, second, the 3rd auxiliary upper roller 15, the 3rd auxiliary lower roller 16 can be carried the sofa fabric in cryogenic box 10, slide block 20 can slide on rails 19, and slide block 20 is fixed with ice machine bin 21, be conducive to cooling further, air-heater 31 passes through can to distribute heat in drying baker 23 into heating pipe 30, and the 4th auxiliary upper roller 24, the 4th auxiliary lower roller 25, the 5th auxiliary upper roller 26, the 5th auxiliary lower roller 27, the 6th auxiliary upper roller 28, the 6th auxiliary lower roller 29 can be carried the sofa fabric in drying baker 23, simultaneously, in drying baker 23, sofa fabric drying operation can be formed finished product fabric by electric heating tube 32 further, and finished product fabric can be carried out rolling by drive mechanism by winding roller 33.Dye vat utilizes reverse stirring and the bubble adverse current of bottom, consistent with the temperature, the dye liquor concentration that realize differing heights position in whole cylinder body 38, reach the homogeneous temperature in whole cylinder body 38, namely improve the utilization rate of heat, decrease the loss of heat loss, keep dying cloth the uniformity of color and luster again; Contribute to the uniformity of concentration in dye liquor, fabric is fully contacted with dyestuff, namely improve the utilization rate of dyestuff, decrease the waste of dyestuff, keep again the uniformity of dye level.
Embodiment two
The present embodiment with the structure of embodiment one and principle substantially identical, different place is: in embodiment one, and apparatus of oxygen supply comprises aerator, oxygen supplying tube 45 and point gas foam plate 44; And in the present embodiment two, apparatus of oxygen supply comprises aerator, oxygen supplying tube and shower nozzle, the gas outlet of aerator connects oxygen supplying tube 45, and shower nozzle is positioned over the bottom of convection current chamber, and the exhaust outlet of described oxygen supplying tube 45 connects shower nozzle.Evenly discharge tiny oxygen bubble by cavity bottom, bubble constantly moves upward thus, finally gushes from cylinder cap 39, in the counter-current process of bubble, reacts on the one hand with dye liquor, strengthens the uniformity of dye liquor temperature and concentration on the other hand further.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although more employ 1 herein, frame; 2, left-hand rotation moving axis; 3, left keeper; 4, left shaft holder; 5, left spring; 6, right rotation shafts; 7, right keeper; 8, right bearing seat; 9, right spring; 10, cryogenic box; 11, the first auxiliary upper roller; 12, the first auxiliary lower roller; 13, the second auxiliary upper roller; 14, the second auxiliary lower roller; 15, the 3rd auxiliary upper roller; 16, the 3rd auxiliary lower roller; 17, refrigerator pipe is entered; 18, refrigeration machine; 19, guide rail; 20, slide block; 21, ice machine bin; 22, support; 23, drying baker; 24, the 4th auxiliary upper roller; 25, the 4th auxiliary lower roller; 26, the 5th auxiliary upper roller; 27, the 5th auxiliary lower roller; 28, the 6th auxiliary upper roller; 29, the 6th auxiliary lower roller; 30, heating pipe is entered; 31, air-heater; 32, electric heating tube; 33, reel roller; 34, winding motor; 35, pinion; 36, gear wheel; 37, power transmission shaft; 38, cylinder body; 39, cylinder cap; 40, rotary electric machine; 41, hank yarn cage; 42, dividing plate; 43, paddle; 44, gas foam plate is divided; 45, oxygen supplying tube; 46, heat(ing) coil; 47, feed tube; 48, drain pipe; 49, hanger is installed; 50, the term such as base, but do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present invention more easily; The restriction that they are construed to any one additional is all contrary with spirit of the present invention.
Claims (7)
1. the treating apparatus in fabric production process, comprise base, it is characterized in that, described base is provided with K cryogenic treatment mechanism and drying unit, described K cryogenic treatment mechanism comprises frame, frame is provided with symmetrical left-hand rotation moving axis and right rotation shafts, left-hand rotation moving axis one end is provided with left bearing, the other one end of left-hand rotation moving axis is fixed with left keeper, left keeper offers non-circular left locating slot towards an end face of right spindle, left bearing is outside equipped with left shaft holder, left spring is provided with between described left shaft holder and frame, left spring one end is fixed on left shaft holder, the left spring other end is fixed in frame, right rotation shafts one end is provided with right bearing, the other one end of right rotation shafts is fixed with right keeper, right keeper offers non-circular right locating slot towards an end face of left rotary shaft, right bearing is outside equipped with right bearing seat, right spring is provided with between described right bearing seat and frame, right spring one end is fixed on right bearing seat, and the right spring other end is fixed in frame, frame is also fixed with cryogenic box, cryogenic box one end offers import, the cryogenic box other end offers outlet, the import department of cryogenic box is provided with the first auxiliary upper roller that can rotate and the first auxiliary lower roller that can rotate, between first auxiliary upper roller and the first auxiliary lower roller, there is the first gap passed for fabric, the center of cryogenic box is provided with the second auxiliary upper roller that can rotate and the second auxiliary lower roller that can rotate, between second auxiliary upper roller and the second auxiliary lower roller, there is the second gap passed for fabric, the 3rd auxiliary upper roller that can rotate and the 3rd auxiliary lower roller that can rotate is provided with in the exit of cryogenic box, between 3rd auxiliary upper roller and the 3rd auxiliary lower roller, there is the third space passed for fabric, offer on cryogenic box top some equally distributed enter cold air hole, describedly enter to be provided with into refrigerator pipe in cold air hole, enter the refrigerator pipe other end to be connected with the air outlet of a refrigeration machine, also guide rail is fixed with in cryogenic box, slide block is provided with in guide rail, slide block is fixed with ice machine bin, described drying unit is arranged on K cryogenic treatment mechanism sidepiece, drying unit comprises support, support is provided with drying baker, support is also provided with winding mechanism, drying baker is between cryogenic box and winding mechanism, drying baker one end has opening one, the drying baker other end has opening two, the 4th auxiliary upper roller that can rotate and the 4th auxiliary lower roller that can rotate is provided with at opening one place of drying baker, between 4th auxiliary upper roller and the 4th auxiliary lower roller, there is the 4th gap passed for fabric, the 5th auxiliary upper roller that can rotate and the 5th auxiliary lower roller that can rotate is provided with in the middle part of drying baker, between 5th auxiliary upper roller and the 5th auxiliary lower roller, there is the 5th gap passed for fabric, the 6th auxiliary upper roller that can rotate and the 6th auxiliary lower roller that can rotate is provided with at opening two place of drying baker, between 6th auxiliary upper roller and the 6th auxiliary lower roller, there is the 6th gap passed for fabric, some equally distributed hot air inlets are offered on drying baker top, be provided with in described hot air inlet into heating pipe, enter the heating pipe other end to be connected with the air outlet of an air-heater, some electric heating tubes are also provided with at drying baker, winding mechanism comprises winding roller and winding motor, winding roller is rotated by circumference and the mode of axial restraint is arranged on support, the output shaft of winding motor is connected with winding roller by drive mechanism.
2. the treating apparatus in fabric production process according to claim 1, it is characterized in that, described drive mechanism comprises gear wheel, pinion and power transmission shaft, described pinion is fixed on the output shaft of winding motor, described power transmission shaft one end is fixed on winding roller, gear wheel is fixed on other one end of power transmission shaft, and pinion and gear wheel are meshed, and the gear ratio of pinion and gear wheel is 1:5.
3. the treating apparatus in fabric production process according to claim 1, it is characterized in that, support is also fixed with dye vat, dye vat comprises cylinder body, the open top of described cylinder body is covered with cylinder cap, described cylinder body is divided into heated chamber from bottom to top successively, convection current chamber and dye transfer chamber, described heated chamber is the separate chamber of sealing, in described heated chamber, heat(ing) coil is set, baffle for separating is passed through between described convection current chamber and dye transfer chamber, described dividing plate evenly arranges some through holes, described convection cavity indoor arrange paddle and apparatus of oxygen supply, in described dye transfer chamber, hank yarn cage is set, the center of described hank yarn cage wears rotating shaft, the top of described rotating shaft passes cylinder cap and connects motor, the top of described dye transfer chamber connects feed tube, the outer end of described feed tube connects water pump, the bottom of described convection current chamber connects drain pipe, the outer end of described drain pipe connects collecting tank, described cylinder cap arranges gallery ports.
4. the treating apparatus in fabric production process according to claim 3, it is characterized in that, described apparatus of oxygen supply comprises aerator, oxygen supplying tube and point gas foam plate, the gas outlet of described aerator connects oxygen supplying tube, described point of gas foam plate is positioned over the bottom of convection current chamber, and the exhaust outlet of described oxygen supplying tube inserts in point gas foam plate.
5. the treating apparatus in fabric production process according to claim 3, it is characterized in that, described apparatus of oxygen supply comprises aerator, oxygen supplying tube and shower nozzle, the gas outlet of described aerator connects oxygen supplying tube, described shower nozzle is positioned over the bottom of convection current chamber, and the exhaust outlet of described oxygen supplying tube connects shower nozzle.
6. the treating apparatus in fabric production process according to claim 3, is characterized in that, is provided with at least one deck and cage body is separated into the filter of the level in relatively independent space in described hank yarn cage.
7. the treating apparatus in fabric production process according to claim 6, it is characterized in that, the bottom of described cylinder body arranges base, and described base arranges mounting flange, the perisporium of described cylinder body is arranged some installation hangers.
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| CN201610137015.1A CN105568598B (en) | 2016-03-10 | 2016-03-10 | Processing unit in fabric production process |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107503051A (en) * | 2017-09-20 | 2017-12-22 | 湖州博润实业有限公司 | A kind of textile dyeing device with drying effectiveness |
| CN107904820A (en) * | 2017-12-27 | 2018-04-13 | 宁波高新区盛文途纺织品有限公司 | Weaving face fabric process equipment |
| CN112297650A (en) * | 2020-10-31 | 2021-02-02 | 浙江隆生数码纺织科技有限公司 | Ink-jet printing machine |
| CN115976878A (en) * | 2023-01-09 | 2023-04-18 | 宜春市秀江纸业有限公司 | Papermaking dehydrator with effect of accelerating dehydration |
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| CN204621538U (en) * | 2015-05-18 | 2015-09-09 | 江西三川铜业有限公司 | A kind of copper strips processing unit (plant) |
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| CN1900408A (en) * | 2006-03-02 | 2007-01-24 | 大连理工大学 | Modifying treating device for corona discharge low temperature plasma fabric surface |
| CN101671948A (en) * | 2009-10-09 | 2010-03-17 | 蚌埠市东方金河毛纺有限公司 | Glow plasma rabbit hair degeneration processing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107503051A (en) * | 2017-09-20 | 2017-12-22 | 湖州博润实业有限公司 | A kind of textile dyeing device with drying effectiveness |
| CN107503051B (en) * | 2017-09-20 | 2019-05-17 | 天龙数码印染科技有限公司 | A kind of textile dyeing device with drying effectiveness |
| CN107904820A (en) * | 2017-12-27 | 2018-04-13 | 宁波高新区盛文途纺织品有限公司 | Weaving face fabric process equipment |
| CN112297650A (en) * | 2020-10-31 | 2021-02-02 | 浙江隆生数码纺织科技有限公司 | Ink-jet printing machine |
| CN115976878A (en) * | 2023-01-09 | 2023-04-18 | 宜春市秀江纸业有限公司 | Papermaking dehydrator with effect of accelerating dehydration |
| CN115976878B (en) * | 2023-01-09 | 2024-02-13 | 宜春市秀江纸业有限公司 | Papermaking dehydrator with accelerating dehydration effect |
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| CN105568598B (en) | 2017-12-15 |
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