CN220013045U - Single-side dyeing equipment for high-performance fiber carpet - Google Patents

Single-side dyeing equipment for high-performance fiber carpet Download PDF

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Publication number
CN220013045U
CN220013045U CN202321575261.7U CN202321575261U CN220013045U CN 220013045 U CN220013045 U CN 220013045U CN 202321575261 U CN202321575261 U CN 202321575261U CN 220013045 U CN220013045 U CN 220013045U
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China
Prior art keywords
dyeing
carding
carpet
roller
guide roller
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CN202321575261.7U
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Chinese (zh)
Inventor
郜宏
徐荣蓉
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Vaux Fuller New Materials Shanghai Co ltd
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Vaux Fuller New Materials Shanghai Co ltd
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Abstract

The utility model relates to the technical field of single-sided dyeing equipment and discloses high-performance fiber carpet single-sided dyeing equipment which comprises a supporting mechanism, a carding mechanism and a dyeing mechanism, wherein the supporting mechanism comprises a first supporting rod, a second supporting rod, a third supporting rod, a first guide roller and a second guide roller, the first guide roller and the second guide roller are respectively and rotatably connected between the first supporting rods, the carding mechanism and the dyeing mechanism are respectively arranged between the first guide roller and the second guide roller, the dyeing mechanism is positioned on one side of the carding mechanism, and the carding mechanism is arranged between the second supporting rods. The utility model is provided with the positive comb component and the negative comb component, and the dyeing mechanisms are respectively arranged behind the positive comb component and behind the negative comb component, so that the carpet can be dyed for the first time on the surface of the long-hair carpet which is inclined towards one side after being combed by the positive comb component, and the surface of the long-hair carpet which is inclined towards the other side is dyed for the second time after being combed reversely, thereby ensuring that the dyeing is more fully and more uniform.

Description

Single-side dyeing equipment for high-performance fiber carpet
Technical Field
The utility model relates to the technical field of single-side dyeing equipment, in particular to single-side dyeing equipment for high-performance fiber carpets.
Background
The high-performance fiber is fiber with high strength, high modulus, high temperature resistance, corrosion resistance, difficult combustion and outstanding chemical stability, the high-performance fiber carpet has strong designability and easy processing and forming, and the carpet is often required to be dyed and then subjected to subsequent operation.
In the prior art, the application number is as follows: 202121811345.7 is disclosed by the name: a carpet dyeing device comprises a dyeing tank and a guide roller, wherein a carpet moves along a path under the action of the guide roller and can enter and leave the dyeing tank; the carpet dyeing device further comprises a carding piece and a jet unit communicated with the dyeing pool, wherein the carding piece is arranged on a movement path of the carpet and can move relative to the carpet so that piles on the carpet stand up, and the jet unit can jet dyeing liquid in the dyeing pool to the carpet subjected to carding treatment.
However, in the prior art, the application number is as follows: 202121811345.7, a carpet dyeing device can dye a carpet, but some long-wool high-performance fiber carpets have poor dyeing effect due to the fact that all wool falls to the other side after carding due to the surface wool Mao Jiaochang, and therefore the utility model provides a high-performance fiber carpet single-side dyeing device.
Disclosure of Invention
The utility model aims to provide high-performance fiber carpet single-side dyeing equipment so as to solve the problems in the prior art.
The aim of the utility model can be achieved by the following technical scheme: the utility model provides a high performance fiber carpet single face dyeing equipment, includes supporting mechanism, carding mechanism and dyeing mechanism, supporting mechanism includes bracing piece one, bracing piece two, bracing piece three, deflector roll one and deflector roll two all rotate and connect two between the bracing piece one, carding mechanism with dyeing mechanism all sets up between deflector roll one and deflector roll two, and dyeing mechanism is located one side of carding mechanism.
The carding mechanism is arranged between the two support rods II and is arranged above the carpet.
The dyeing mechanism is arranged between the two support rods III, and the carpet passes through the dyeing mechanism which is used for dyeing the carpet after carding.
The carding mechanism comprises a positive carding component and a negative carding component, the positive carding component comprises a first motor and a carding roller, the first motor is arranged on a second supporting rod, the carding roller is arranged between the second supporting rods, one end of the carding roller is connected with an output shaft of the first motor, and arc-shaped comb teeth are arranged on the carding roller and used for carding carpets.
The anti-comb assembly and the positive comb assembly are identical in structure, and the carding direction of the anti-comb assembly is opposite to that of the positive comb assembly and is used for carding carpets in different directions.
And a motor IV is coaxially arranged on the guide roller II, a belt II is connected to the guide roller II, and the other end of the belt II is connected to the guide roller I so as to rotate and convey the carpet.
The dyeing mechanism comprises a motor II, a swinging rod, a connecting rod I, a connecting rod II and a mounting block, wherein the motor II is mounted on a supporting rod III, an output shaft of the motor I is connected to the middle part of the swinging rod, the two ends of the swinging rod are respectively and rotatably connected with the connecting rod I, and the connecting rod I is rotatably connected with the connecting rod II.
The second connecting rod is rotationally arranged on the mounting block, the mounting block is fixedly connected to one side of the third supporting rod, one end, far away from the first connecting rod, of one second connecting rod is connected with the dyeing roller, the other second connecting rod is connected with the jacking block, and the jacking block is located below the dyeing roller so as to squeeze and dye a carpet clamped between the dyeing roller and the jacking block.
One end of the dyeing roller is also coaxially connected with a motor III, one side of the motor III is provided with a telescopic rod, and the motor III is movably connected with a supporting rod III through the telescopic rod.
The utility model has the beneficial effects that:
1. the utility model is provided with the positive comb component and the negative comb component, and the dyeing mechanisms are respectively arranged behind the positive comb component and behind the negative comb component, so that the carpet can be dyed for the first time on the surface of the long-hair carpet which is laid on one side opposite to the carpet after being combed by the positive comb component, and the long-hair carpet can be dyed for the second time on the surface of the long-hair carpet which is laid on the other side opposite to the carpet after being combed by the negative comb component for the second time, thereby ensuring that the dyeing is more sufficient and uniform;
2. the utility model also provides the jacking block and the dyeing roller, the jacking block and the dyeing roller can clamp the carpet to dye the carpet under the driving action of the motor II, and the motor III can drive the dyeing roller to rotate, so that the carpet can be dyed while being conveyed, and continuous dyeing is realized.
Drawings
The utility model is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is an enlarged schematic view of the structure of FIG. 1 at A;
fig. 3 is an enlarged schematic view of the structure at B in fig. 1.
The reference numerals are as follows:
1. a support mechanism; 101. a first support rod; 102. a guide roller I; 103. a second guide roller; 2. carding mechanism; 21. a first motor; 22. carding roller; 3. a dyeing mechanism; 31. a second motor; 32. swing rod; 33. a first connecting rod; 34. a second connecting rod; 35. a mounting block; 36. a dyeing roller; 37. a jacking block; 4. a second support rod; 5. a third support rod; 7. a second belt; 8. a third motor; 9. a telescopic rod.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, a single-sided dyeing device for high-performance fiber carpets comprises a supporting mechanism 1, a carding mechanism 2 and a dyeing mechanism 3, wherein the supporting mechanism 1 comprises a first supporting rod 101, a second supporting rod 4 and a third supporting rod 5 which are arranged in an array manner, and further comprises a first guide roller 102 and a second guide roller 103, the first guide roller 102 is equal to the second guide roller 103 in size, the first guide roller 102 and the second guide roller 103 are both rotatably connected between the first two supporting rods 101, the carding mechanism 2 and the dyeing mechanism 3 are both arranged between the first guide roller 102 and the second guide roller 103, and the dyeing mechanism 3 is positioned on one side of the carding mechanism 2.
The carding mechanism 2 is arranged between the two support rods II 4, the carding mechanism 2 is arranged above the carpet, the dyeing mechanism 3 is arranged between the two support rods III 5, the carpet passes through the dyeing mechanism 3, and the dyeing mechanism 3 is used for dyeing the carpet after carding.
The carpet is laid on the guide roller I102 and the guide roller II 103, and after the carding mechanism 2 carries out carding on the carpet, the dyeing mechanism 3 can dye the carpet after carding.
The carding mechanism 2 comprises a positive carding component and a negative carding component, the positive carding component comprises a first motor 21 and a carding roller 22, the first motor 21 is arranged on a second support rod 4, the carding roller 22 is arranged between the two second support rods 4, one end of the carding roller 22 is connected with an output shaft of the first motor 21, arc-shaped comb teeth are arranged on the carding roller 22, and the arc-shaped comb teeth are uniformly distributed on the outer side of the carding roller 22 and used for carding carpets.
The reverse comb component has the same structure as the positive comb component, and the carding direction of the reverse comb component is opposite to that of the positive comb component and is used for carding the carpet in different directions.
The dyeing mechanism 3 is arranged behind the positive comb component, and the dyeing mechanism 3 is also arranged behind the negative comb component, so that the carpet can be dyed once after being positively combed, and then dyed once after being reversely combed, so that the situation that the dyeing is uniform and the dyeing layering does not occur is achieved.
The motor IV is coaxially arranged on the guide roller II 103, the guide roller II 103 is connected with the belt II 7, the other end of the belt II 7 is connected with the guide roller I102 to rotate and convey the carpet, so that when the motor IV works to drive the guide roller II 103 to rotate, the guide roller I102 also rotates to transmit the carpet from the guide roller II 103 to the guide roller I102, and the rotating speed of the motor IV is different from that of the motor I21, so that the carding mechanism 2 can move relative to the carpet to comb the carpet.
The dyeing mechanism 3 comprises a motor II 31, a swing rod 32, a first connecting rod 33, a second connecting rod 34 and a mounting block 35, wherein the motor II 31 is mounted on the support rod III 5, an output shaft of the motor II 31 is connected to the middle of the swing rod 32, two ends of the swing rod 32 are respectively and rotatably connected with the first connecting rod 33, and the first connecting rod 33 is rotatably connected with the second connecting rod 34.
The connecting rod II 34 rotates to be set up on the installation piece 35, and installation piece 35 fixed connection is in one side of bracing piece III 5, one connecting rod II 34 is kept away from the one end of connecting rod I33 and is connected with the dyeing roller 36, another connecting rod II 34 is connected with the jacking piece 37, the jacking piece 37 is located the below of dyeing roller 36 to press the dyeing to the carpet that presss from both sides between dyeing roller 36 and jacking piece 37, the outside cover of dyeing roller 36 has the cotton strip that is used for dyeing, the inside dye box and the dye pump of being provided with of dyeing roller 36, the dye pump be used for to the cotton strip outside the dyeing roller 36 carry the dyestuff, in order to realize continuous dyeing.
One end of the dyeing roller 36 is also coaxially connected with a motor III 8, one side of the motor III 8 is provided with a telescopic rod 9, the motor III 8 is movably connected with a supporting rod III 5 through the telescopic rod 9, the motor III 8 is started to drive the dyeing roller 36 to rotate, and the dyeing roller 36 and a carpet move in the same direction, so that the dyeing roller 36 can realize continuous dyeing. When the dyeing roller 36 is driven by the motor II 31 to move up and down, the telescopic rod 9 connected with the motor III 8 also stretches and slides correspondingly, so that the motor III 8 can synchronously move with the dyeing roller 36.
The working principle is as follows; the carpet is tiled on the guide roller II 103 from the guide roller I102, the motor I21 is started, the motor I21 rotates to drive the carding roller 22 to rotate, the carding roller 22 combs the contacted carpet, the hair on the surface of the carpet is combed to one side, the motor IV connected to the guide roller II 103 is started, the guide roller II 103 rotates to drive the guide roller I102 connected with the guide roller II 103 through the belt II 7 to rotate, the carpet is conveyed, after the carding roller 22 combs the carpet once, the carpet is conveyed between the dyeing roller 36 and the jacking block 37, the motor II 31 drives the swing rod 32 to swing, the tail end of the swing rod 32 is connected with the jacking block 37 to support the carpet, meanwhile, the dyeing roller 36 is contacted with the carpet, and cotton cloth on the outer side of the dyeing roller 36 prints the carpet.
During printing and dyeing, the motor III 8 coaxially arranged on the dyeing roller 36 is also started, the motor III 8 drives the dyeing roller 36 to rotate, the dyeing roller 36 rotates clockwise, the guide roller I102 for conveying the carpet also rotates clockwise, so that continuous dyeing of the carpet is realized, after the carpet is dyed once again, the carpet is conveyed to the counter-comb assembly, the rotation direction of the motor I21 for driving the carding roller 22 of the counter-comb assembly is opposite to the direction of the positive-comb assembly, the carpet is reversely combed, and after the counter-comb, the carpet is dyed once again, so that the surface of the carpet is dyed more uniformly, and the situation that the surface of the carpet has different dyeing depths is avoided.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.

Claims (6)

1. The single-side dyeing equipment for the high-performance fiber carpet is characterized by comprising a supporting mechanism (1), a carding mechanism (2) and a dyeing mechanism (3), wherein the supporting mechanism (1) comprises a first supporting rod (101), a second supporting rod (4), a third supporting rod (5), a first guide roller (102) and a second guide roller (103), the first guide roller (102) and the second guide roller (103) are both rotationally connected between the two first supporting rods (101), the carding mechanism (2) and the dyeing mechanism (3) are both arranged between the first guide roller (102) and the second guide roller (103), and the dyeing mechanism (3) is positioned on one side of the carding mechanism (2);
the carding mechanism (2) is arranged between the two support rods (4), and the carding mechanism (2) is arranged above the carpet;
the dyeing mechanism (3) is arranged between the two support rods (5), and the carpet passes through the dyeing mechanism (3), and the dyeing mechanism (3) is used for dyeing the carpet after carding.
2. A high performance fiber carpet single-sided dyeing apparatus according to claim 1, characterized in that the carding mechanism (2) comprises a positive carding component and a negative carding component, the positive carding component comprises a first motor (21) and a carding roller (22), the first motor (21) is arranged on a second support rod (4), the carding roller (22) is arranged between the two support rods (4), one end of the carding roller (22) is connected with an output shaft of the first motor (21), and arc-shaped comb teeth are arranged on the carding roller (22) for carding carpets.
3. A high performance fiber carpet single face dyeing apparatus according to claim 2, wherein the counter comb assembly is of the same construction as the positive comb assembly, and the counter comb assembly has a comb direction opposite to the positive comb assembly for carding the carpet in a different direction.
4. A single-sided dyeing apparatus for high-performance fiber carpets as claimed in claim 2, characterized in that the second guide roller (103) is coaxially provided with a fourth motor, the second guide roller (103) is connected with a second belt (7), and the other end of the second belt (7) is connected with the first guide roller (102) to rotate and convey the carpets.
5. The single-sided dyeing equipment for high-performance fiber carpets according to claim 1, wherein the dyeing mechanism (3) comprises a motor II (31), a swinging rod (32), a connecting rod I (33), a connecting rod II (34) and a mounting block (35), the motor II (31) is mounted on a supporting rod III (5), an output shaft of the motor I (21) is connected to the middle part of the swinging rod (32), two ends of the swinging rod (32) are rotatably connected with the connecting rod I (33), and the connecting rod II (34) is rotatably connected with the connecting rod I (33);
the connecting rod II (34) is rotationally arranged on the mounting block (35), the mounting block (35) is fixedly connected to one side of the supporting rod III (5), one end, away from the connecting rod I (33), of one connecting rod II (34) is connected with the dyeing roller (36), the other connecting rod II (34) is connected with the jacking block (37), and the jacking block (37) is located below the dyeing roller (36) so as to dye a carpet clamped between the dyeing roller (36) and the jacking block (37) in an extrusion mode.
6. The single-sided dyeing equipment for high-performance fiber carpets according to claim 5, wherein one end of the dyeing roller (36) is further coaxially connected with a motor III (8), one side of the motor III (8) is provided with a telescopic rod (9), and the motor III (8) is movably connected with the supporting rod III (5) through the telescopic rod (9).
CN202321575261.7U 2023-06-20 2023-06-20 Single-side dyeing equipment for high-performance fiber carpet Active CN220013045U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321575261.7U CN220013045U (en) 2023-06-20 2023-06-20 Single-side dyeing equipment for high-performance fiber carpet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321575261.7U CN220013045U (en) 2023-06-20 2023-06-20 Single-side dyeing equipment for high-performance fiber carpet

Publications (1)

Publication Number Publication Date
CN220013045U true CN220013045U (en) 2023-11-14

Family

ID=88683689

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321575261.7U Active CN220013045U (en) 2023-06-20 2023-06-20 Single-side dyeing equipment for high-performance fiber carpet

Country Status (1)

Country Link
CN (1) CN220013045U (en)

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