CN220012610U - Reaction unit of microorganism lees fermentation - Google Patents
Reaction unit of microorganism lees fermentation Download PDFInfo
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- CN220012610U CN220012610U CN202320977641.7U CN202320977641U CN220012610U CN 220012610 U CN220012610 U CN 220012610U CN 202320977641 U CN202320977641 U CN 202320977641U CN 220012610 U CN220012610 U CN 220012610U
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- fermentation
- reaction device
- distillers
- grains according
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- 238000000855 fermentation Methods 0.000 title claims abstract description 76
- 230000004151 fermentation Effects 0.000 title claims abstract description 76
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 22
- 244000005700 microbiome Species 0.000 title description 5
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 230000000813 microbial effect Effects 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 239000000203 mixture Substances 0.000 abstract description 19
- 235000013339 cereals Nutrition 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Fertilizers (AREA)
Abstract
The utility model provides a reaction device for fermenting microbial vinasse, which comprises a fermentation box, wherein the top of the fermentation box is open, a cover plate matched with the fermentation box is movably arranged at the top of the fermentation box, the periphery and the bottom of the fermentation box are both of a double-layer structure, a heating part is arranged in the double-layer structure, and a pressing plate and a pressing driving mechanism for driving the pressing plate to press down or move up are arranged above the fermentation box. According to the utility model, the mixture after the vinasse is mixed is placed into the fermentation tank, and the pressing plate is driven to reciprocate for a plurality of times by the pressing driving mechanism to press the mixture in the fermentation tank, so that the mixture in the fermentation tank can be compacted instead of manual work, the manual expenditure is reduced, and the working efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of vinasse fermentation equipment, and particularly relates to a reaction device for microbial vinasse fermentation.
Background
The distillers 'grains are required to be dried and crushed into distillers' grains powder before fermentation, corn flour and other ingredients are added according to a proportion and mixed, water is added and mixed uniformly to form a mixture, the mixture is put into a vat or pool to be compacted and sealed, and the mixture is fermented for more than two days in summer and can be fed after being fermented for more than five days in other seasons when the temperature is low.
The mixed mixture is compacted in a large cylinder or a pool, so that more labor is consumed, and the efficiency is low; in addition, fermentation in a vat or pool is greatly affected by external temperature, and in autumn and winter, the ambient temperature is lower, and longer fermentation time is required.
Therefore, a reaction device for fermenting the microbial vinasse, which can reduce the labor expenditure, avoid the influence of the air temperature on the fermentation time and improve the working efficiency, is needed to be designed to solve the technical problems faced at present.
Disclosure of Invention
Aiming at the defects existing in the prior art, the utility model provides a reaction device for fermenting microbial vinasse, which reduces the labor expenditure, avoids the influence of air temperature on the fermentation time and improves the working efficiency.
The technical scheme of the utility model is as follows: the utility model provides a reaction unit of microorganism lees fermentation, includes the fermentation tank, the top of fermentation tank is open, the top activity of fermentation tank is provided with rather than assorted apron, fermentation tank's all around and bottom are bilayer structure, bilayer structure's inside is provided with heating element, the top of fermentation tank is erect clamp plate and drive the clamp plate pushes down or pushes down actuating mechanism that moves up.
The top of fermentation case is provided with the support, the both ends of support with the both sides fixed connection of fermentation case, push down actuating mechanism has the fixed cylinder that sets up the support top, the output of cylinder with the top fixed connection of clamp plate.
Guide rods are uniformly arranged at the top of the pressing plate and are vertically and slidably connected with the support.
The top of the bracket is fixedly provided with a linear bearing corresponding to the guide rod, and the guide rod is slidably assembled in the linear bearing.
The pressure plate is uniformly provided with water permeable holes, the top of the pressure plate is fixedly provided with a supporting plate, and the end part of the guide rod is fixedly arranged at the top of the supporting plate.
The inner side of the top end of the fermentation tank is provided with a sealing step, and the bottom of the cover plate is fixedly provided with a sealing boss matched with the sealing step.
And a sealing gasket matched with the sealing step is fixedly arranged on the sealing boss.
Handles are symmetrically arranged on two sides of the cover plate, the handles are of U-shaped rod body structures, and two ends of each handle are fixedly connected with the cover plate.
The bottom of the outer side of the fermentation tank is provided with a drain valve communicated with the fermentation tank.
The heating component is provided with heating wires uniformly distributed in the double-layer structure and a temperature sensor for carrying out feedback adjustment on the temperature of the heating wires.
The utility model has the beneficial effects that:
(1) According to the utility model, the mixed material of the vinasse is put into the fermentation tank, and the pressing plate is driven to reciprocate for a plurality of times by the pressing driving mechanism to press the mixed material in the fermentation tank, so that the mixed material in the fermentation tank can be compacted instead of manual work, the manual expenditure is reduced, and the working efficiency is improved;
(2) The heating component can heat the mixture in the fermentation box under the condition of lower ambient temperature in autumn and winter, so that the mixture is at a proper temperature, the reaction rate is ensured, the fermentation time is prevented from being influenced by air temperature, and the fermentation efficiency is ensured.
Drawings
FIG. 1 is a schematic structural diagram of a reaction apparatus for fermenting distiller's grains with microorganisms according to the utility model.
FIG. 2 is a schematic diagram showing a partial structure of a reaction apparatus for fermenting distiller's grains with microorganisms according to the present utility model.
Fig. 3 is a schematic structural view of a cover plate in the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 to 3, the reaction device for fermenting the microbial vinasse comprises a fermentation box 1, wherein the top of the fermentation box 1 is open, a cover plate 2 matched with the fermentation box 1 is movably arranged at the top of the fermentation box 1, the periphery and the bottom of the fermentation box 1 are of a double-layer structure, heating components are arranged in the double-layer structure, and a pressing plate 3 and a pressing driving mechanism 4 for driving the pressing plate 3 to press down or move up are arranged above the fermentation box 1; in the embodiment, the mixture after the vinasse is mixed is placed into the fermentation tank 1, and the pressing plate 3 is driven to reciprocate for a plurality of times by the pressing driving mechanism 4 to press the mixture in the fermentation tank 1, so that the mixture in the fermentation tank 1 can be compacted instead of manual work, the manual expenditure is reduced, and the working efficiency is improved; after the mixture in the fermentation tank 1 is compacted, the upper cover plate 2 is covered on the fermentation tank 1, and the mixture in the fermentation tank 1 is waited for fermentation, in order to improve the sealing effect of the cover plate 2 on the fermentation tank 1, the pressing plate 3 can be driven by the pressing driving device 4 to press downwards on the top of the cover plate 2, so that the cover plate 2 is tightly attached to the fermentation tank 1, and the sealing is tight; the heating component can heat the mixture in the fermentation tank 1 under the condition of lower ambient temperature in autumn and winter, so that the mixture is at a proper temperature, the reaction rate is ensured, the fermentation time is prevented from being influenced by air temperature, and the fermentation efficiency is ensured.
In some embodiments, as a specific implementation manner of the pressing driving mechanism 4, as shown in fig. 2, a bracket 5 is arranged above the fermentation tank 1, the bracket 5 is in a door-shaped structure, two ends of the bracket 5 are fixedly connected with two sides of the fermentation tank 1, the pressing driving mechanism 4 is provided with an air cylinder 41 fixedly arranged at the top of the bracket 5, and the output end of the air cylinder 41 is fixedly connected with the top of the pressing plate 3; the output end of the air cylinder 41 is a piston rod of the air cylinder 41, and the piston rod of the air cylinder 41 stretches to drive the pressing plate 3 to move up and down so as to press down the mixture or the cover plate 22.
In some embodiments, in order to improve the stability of the up-and-down movement of the pressing plate 3, the top of the pressing plate 3 is uniformly provided with a guide rod 42, and the guide rod 42 is vertically and slidably connected with the bracket 5; specifically, four guide rods 42 are uniformly arranged at the top of the pressing plate 3, a linear bearing 43 corresponding to the guide rods 42 is fixedly arranged at the top of the bracket 5, and the guide rods 42 are slidably assembled in the linear bearing 43.
In some embodiments, the pressure plate 3 is evenly provided with the water permeable holes 31, in the pressing process, the water extruded by the mixture can be penetrated upwards from the water permeable holes 31, the compaction effect on the mixture is avoided, the top of the pressure plate 3 is fixedly provided with the support plate 32, the support plate 32 provides support for the pressure plate 3 at the top of the pressure plate 3, the strength of the pressure plate 3 is improved, and the end part of the guide rod 42 is fixedly arranged at the top of the support plate 32.
In some embodiments, a sealing step 12 is arranged on the inner side of the top end of the fermentation tank 1, a sealing boss 21 matched with the sealing step 12 is fixedly arranged at the bottom of the cover plate 2, and the fermentation tank 1 is sealed by matching the sealing boss 21 with the sealing step 12; further, a sealing pad 22 matched with the sealing step 12 is fixedly arranged on the sealing boss 21, the sealing pad 22 is a rubber pad, and the sealing effect between the cover plate 2 and the fermentation tank 1 can be improved through the sealing pad 22.
In some embodiments, as shown in fig. 3, handles 23 are symmetrically arranged on two sides of the cover plate 2, and the cover plate 2 is conveniently placed on the top of the fermentation tank 1 or the cover plate 2 is carried away from the top of the fermentation tank 1 through the handles 23; specifically, the handle 23 is in a U-shaped rod body structure, and two ends of the handle 23 are fixedly connected with the cover plate 2.
In some embodiments, the bottom of the outer side of the fermenting tank 1 is provided with a drain valve 11 communicated with the fermenting tank 1, and when the fermenting tank 1 is cleaned, the cleaned wastewater in the fermenting tank 1 can be conveniently discharged through the drain valve 11.
In some embodiments, the heating part is provided with heating wires uniformly distributed in the double-layer structure and temperature sensors for feeding back and adjusting the temperature of the heating wires, the temperature in the fermentation tank 1 can be increased by generating heat after the heating wires are electrified, the temperature sensor detects the temperature in the fermentation tank 1, and the heating wires are stopped to heat when the temperature in the fermentation tank 1 is higher than the set temperature, so that the internal temperature of the fermentation tank 1 is prevented from being too high.
Thus, various embodiments of the present utility model have been described in detail. In order to avoid obscuring the concepts of the utility model, some details known in the art have not been described. How to implement the solutions disclosed herein will be fully apparent to those skilled in the art from the above description.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A reaction device for fermenting microbial vinasse, which is characterized in that: the fermentation box comprises a fermentation box body, the top of fermentation box is open, the top activity of fermentation box is provided with rather than assorted apron, fermentation box is bilayer structure all around and the bottom, bilayer structure's inside is provided with heating element, the top of fermentation box is erect clamp plate and drive the clamp plate pushes down or pushes up the actuating mechanism that pushes down.
2. The reaction device for fermenting microbial distillers' grains according to claim 1, wherein: the top of fermentation case is provided with the support, the both ends of support with the both sides fixed connection of fermentation case, push down actuating mechanism has the fixed cylinder that sets up the support top, the output of cylinder with the top fixed connection of clamp plate.
3. The reaction device for fermenting microbial distillers' grains according to claim 2, wherein: guide rods are uniformly arranged at the top of the pressing plate and are vertically and slidably connected with the support.
4. A reaction device for fermentation of microbial distillers' grains according to claim 3, characterized in that: the top of the bracket is fixedly provided with a linear bearing corresponding to the guide rod, and the guide rod is slidably assembled in the linear bearing.
5. The reaction device for fermenting microbial distillers' grains according to claim 4, wherein: the pressure plate is uniformly provided with water permeable holes, the top of the pressure plate is fixedly provided with a supporting plate, and the end part of the guide rod is fixedly arranged at the top of the supporting plate.
6. The reaction device for fermenting microbial distillers' grains according to claim 1, wherein: the inner side of the top end of the fermentation tank is provided with a sealing step, and the bottom of the cover plate is fixedly provided with a sealing boss matched with the sealing step.
7. The reaction device for fermenting microbial distillers' grains according to claim 6, wherein: and a sealing gasket matched with the sealing step is fixedly arranged on the sealing boss.
8. The reaction device for fermenting microbial distillers' grains according to claim 1, wherein: handles are symmetrically arranged on two sides of the cover plate, the handles are of U-shaped rod body structures, and two ends of each handle are fixedly connected with the cover plate.
9. The reaction device for fermenting microbial distillers' grains according to claim 1, wherein: the bottom of the outer side of the fermentation tank is provided with a drain valve communicated with the fermentation tank.
10. The reaction device for fermenting microbial distillers' grains according to claim 1, wherein: the heating component is provided with heating wires uniformly distributed in the double-layer structure and a temperature sensor for carrying out feedback adjustment on the temperature of the heating wires.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320977641.7U CN220012610U (en) | 2023-04-26 | 2023-04-26 | Reaction unit of microorganism lees fermentation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320977641.7U CN220012610U (en) | 2023-04-26 | 2023-04-26 | Reaction unit of microorganism lees fermentation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220012610U true CN220012610U (en) | 2023-11-14 |
Family
ID=88678339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320977641.7U Active CN220012610U (en) | 2023-04-26 | 2023-04-26 | Reaction unit of microorganism lees fermentation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220012610U (en) |
-
2023
- 2023-04-26 CN CN202320977641.7U patent/CN220012610U/en active Active
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