CN220007176U - A device for synchronous smoothing at both ends - Google Patents
A device for synchronous smoothing at both ends Download PDFInfo
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- CN220007176U CN220007176U CN202321718754.1U CN202321718754U CN220007176U CN 220007176 U CN220007176 U CN 220007176U CN 202321718754 U CN202321718754 U CN 202321718754U CN 220007176 U CN220007176 U CN 220007176U
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Abstract
本实用新型公开了一种两端同步光滑处理装置,属于铜棒加工技术领域,包括底座,所述底座的上表面焊接有机架,所述机架上安装有下托板,所述机架上安装有安装架,所述安装架上螺纹安装有调节丝杠,所述调节丝杠的顶端固定有手轮,调节丝杠的底端固定有转轴一,转轴一的底端转动安装有与下托板配合使用的上托板;通过设置两个滑动架配合运动机构使用,运动机构可以调节两个滑动架之间的距离,驱使两个打磨片运动至贴合铜棒工件两端,配合电机一驱使转轴一转动,转轴一驱使下转筒转动并配合带轮和皮带使用,实现两侧打磨片的同步转动,进而实现两端同步光滑处理,有效提升打磨作业效率,且避免了一端打磨时效率低不方便操作的现象。
The utility model discloses a device for synchronous smoothing treatment at both ends, which belongs to the technical field of copper rod processing and includes a base. A frame is welded to the upper surface of the base, and a lower supporting plate is installed on the frame. The frame A mounting bracket is installed on the mounting bracket. An adjusting screw is threadedly installed on the mounting bracket. A handwheel is fixed on the top of the adjusting screw. A rotating shaft is fixed on the bottom of the adjusting screw. The bottom end of the rotating shaft is rotated and installed with a rotating shaft. The lower supporting plate is used in conjunction with the upper supporting plate; by setting up two sliding frames to be used in conjunction with the motion mechanism, the motion mechanism can adjust the distance between the two sliding frames and drive the two grinding discs to move to fit the two ends of the copper rod workpiece. The motor drives the rotating shaft to rotate, and the rotating shaft drives the lower drum to rotate and is used in conjunction with the pulley and belt to realize the synchronous rotation of the grinding discs on both sides, thereby achieving synchronous smoothing at both ends, effectively improving the efficiency of the grinding operation, and avoiding grinding at one end. The phenomenon of low efficiency and inconvenient operation.
Description
技术领域Technical field
本实用新型属于铜棒加工技术领域,具体涉及一种两端同步光滑处理装置。The utility model belongs to the technical field of copper rod processing, and specifically relates to a device for synchronous smoothing processing at both ends.
背景技术Background technique
铜棒是有色金属加工棒材的一种,具有较好的加工性能,高导电性能,主要分为黄铜棒好紫铜棒。Copper rod is a kind of non-ferrous metal processing rod. It has good processing performance and high electrical conductivity. It is mainly divided into brass rod and red copper rod.
铜棒加工过程中包含有多道工序,其中切割工序就是将原厂发来的铜棒料材切割成所需长度的短工件,在切割时切割面会出现毛刺现象,毛刺存在时容易被误碰划伤工人,且影响加工精度,因此需要对毛刺进行光滑处理,光滑处理也就是打磨处理,现有的铜棒端部打磨处理作业是工人用打磨机对铜棒端部进行打磨处理,一次只能够进行一端打磨,一端打磨完成后再去调换铜棒位置来打磨另一端,操作效率较低,且来回调换铜棒位置操作不方便。The copper bar processing process includes multiple processes. The cutting process is to cut the copper bar material sent from the original factory into short workpieces of the required length. During cutting, burrs will appear on the cutting surface. When burrs exist, they are easily touched by accident. It will scratch the workers and affect the machining accuracy, so the burrs need to be smoothed. The smoothing process is also grinding process. The existing copper rod end grinding operation is that the worker uses a grinder to grind the copper rod end, only one operation at a time. It is possible to polish one end, and then change the position of the copper rod to polish the other end after polishing one end. The operation efficiency is low, and it is inconvenient to change the position of the copper rod back and forth.
实用新型内容Utility model content
本实用新型的目的在于提供一种两端同步光滑处理装置,以解决上述背景技术中提出的现有的铜棒端部打磨处理作业是工人用打磨机对铜棒端部进行打磨处理,一次只能够进行一端打磨,一端打磨完成后再去调换铜棒位置来打磨另一端,操作效率较低,且来回调换铜棒位置操作不方便的问题。The purpose of this utility model is to provide a device for synchronous smoothing processing at both ends to solve the problem of the existing copper rod end grinding processing operation proposed in the above-mentioned background technology. The worker uses a grinder to grind the copper rod end, and only one operation is performed at a time. It is possible to polish one end, and then change the position of the copper rod to polish the other end after polishing one end. The operation efficiency is low, and it is inconvenient to change the position of the copper rod back and forth.
为实现上述目的,本实用新型提供如下技术方案:一种两端同步光滑处理装置,包括底座,所述底座的上表面焊接有机架,所述机架上安装有下托板,所述机架上安装有安装架,所述安装架上螺纹安装有调节丝杠,所述调节丝杠的顶端固定有手轮,所述调节丝杠的底端固定有转轴一,所述转轴一的底端转动安装有与下托板配合使用的上托板,所述底座的前后两侧均滑动安装有滑动架,所述滑动架上转动安装有上转筒和下转筒,所述上转筒内壁穿设有内固定杆,两个所述内固定杆相互靠近的一端均固定有打磨片,所述上转筒和下转筒的外表面均固定有带轮,两个所述带轮之间传动连接有皮带,两个所述下转筒之间穿设有同一个转轴二,所述底座的侧面固定有电机一且电机一的输出轴与转轴二的端部固定连接,所述底座上设置有用于驱使两个滑动架进行相对运动的运动机构。In order to achieve the above purpose, the utility model provides the following technical solution: a device for synchronous smoothing at both ends, including a base, a frame is welded to the upper surface of the base, a lower supporting plate is installed on the frame, and the machine A mounting bracket is installed on the rack. An adjusting screw is threaded on the mounting bracket. A handwheel is fixed on the top of the adjusting screw. A rotating shaft is fixed on the bottom of the adjusting screw. The bottom of the rotating shaft is An upper supporting plate used in conjunction with the lower supporting plate is rotatably installed at the end. A sliding frame is installed on both front and rear sides of the base. An upper rotating drum and a lower rotating drum are rotatingly installed on the sliding frame. The upper rotating drum The inner wall is provided with an inner fixed rod, and the two inner fixed rods are fixed with grinding discs at one end close to each other. Pulleys are fixed on the outer surfaces of the upper and lower rotating drums, and the two pulleys are fixed on the inner wall. A belt is connected for transmission, and the same rotating shaft 2 is passed between the two lower rotating drums. A motor 1 is fixed on the side of the base, and the output shaft of the motor 1 is fixedly connected to the end of the rotating shaft 2. The base A motion mechanism for driving the two sliding frames to move relative to each other is provided.
采用上述方案,通过设置两个滑动架配合运动机构使用,运动机构可以调节两个滑动架之间的距离,驱使两个打磨片运动至贴合铜棒工件两端,配合电机一驱使转轴一转动,转轴一驱使下转筒转动并配合带轮和皮带使用,实现两侧打磨片的同步转动,进而实现两端同步光滑处理,有效提升打磨作业效率,且避免了一端打磨时效率低不方便操作的现象,通过设置下托板和上托板配合使用,利用调节丝杠可以实现下托板和上托板对铜棒工件的有效夹持固定,固定效果好,保证光滑处理打磨作业过程中铜棒工件的良好稳定性,提升打磨光滑处理精度,完善功能多样性。Using the above solution, two sliding frames are set up to cooperate with the motion mechanism. The motion mechanism can adjust the distance between the two sliding frames, drive the two grinding discs to move to fit the two ends of the copper rod workpiece, and cooperate with the motor to drive the rotating shaft to rotate. , the rotating shaft drives the drum to rotate and is used in conjunction with pulleys and belts to achieve synchronous rotation of the grinding discs on both sides, thereby achieving synchronous smoothing at both ends, effectively improving the efficiency of the grinding operation, and avoiding low efficiency and inconvenient operation when grinding at one end Phenomenon, by setting the lower supporting plate and the upper supporting plate to be used together, and using the adjusting screw, the lower supporting plate and the upper supporting plate can effectively clamp and fix the copper rod workpiece. The fixing effect is good and ensures smooth processing of the copper rod during the grinding operation. The good stability of the rod workpiece improves the precision of grinding and smoothing and improves the functional diversity.
上述方案中,需要说明的是,所述电机一和电机二均与外接电源电性连接。In the above solution, it should be noted that the first motor and the second motor are both electrically connected to the external power supply.
作为一种优选的实施方式,所述安装架上滑动安装有若干个导杆一,所述导杆一的底端与上托板的上表面固定连接。As a preferred embodiment, several guide rods are slidably mounted on the mounting frame, and the bottom ends of the guide rods are fixedly connected to the upper surface of the upper supporting plate.
采用上述方案,导杆一的设置可以对上托板的上下运动进行支撑导正,使得上托板的上下运动稳定性较好,且不易出现倾斜晃动的现象。Using the above solution, the setting of the guide rod 1 can support and guide the up and down movement of the upper support plate, making the up and down movement of the upper support plate more stable and less prone to tilting and shaking.
作为一种优选的实施方式,所述上转筒上螺纹安装有螺钉,所述螺钉的尾端穿过上转筒并与内固定杆螺纹连接。As a preferred embodiment, screws are threadedly installed on the upper rotating drum, and the tail ends of the screws pass through the upper rotating drum and are threadedly connected to the internal fixing rod.
采用上述方案,螺钉配合使用,便于对打磨片进行拆装操作,结构简单,便于操作拆装。Using the above solution, screws are used together to facilitate the disassembly and assembly of the grinding disc. The structure is simple and easy to operate and disassemble.
作为一种优选的实施方式,所述转轴二的两端外表面均开设有若干个限位导槽,所述下转筒的内壁固定有若干个与限位导槽配合使用的限位导条。As a preferred embodiment, a number of limiting guide grooves are provided on the outer surfaces of both ends of the second rotating shaft, and a number of limiting guide bars used in conjunction with the limiting guide grooves are fixed on the inner wall of the lower rotating drum. .
采用上述方案,限位导条和限位导槽配合使用,既可以保证转轴二转动时下转筒的同步转动,又可以保证下转筒能够在转轴二外表面稳定滑动。Using the above solution, the use of the limit guide bar and the limit guide groove can not only ensure the synchronous rotation of the lower drum when the second rotating shaft rotates, but also ensure that the lower rotating drum can slide stably on the outer surface of the second rotating shaft.
作为一种优选的实施方式,所述运动机构包括两端均固定有转轴三且通过转轴三与底座转动连接的双向螺杆以及安装在底座侧面的电机二,所述电机二的输出轴与对应位置处的转轴三端部固定连接,两个所述滑动架分别螺纹安装在双向螺杆的两段螺纹外表面。As a preferred embodiment, the motion mechanism includes a two-way screw with a rotating shaft three fixed at both ends and rotationally connected to the base through the rotating shaft three, and a motor two installed on the side of the base. The output shaft of the motor two is in the corresponding position. The three ends of the rotating shaft are fixedly connected, and the two sliding frames are threadedly installed on the threaded outer surfaces of the two sections of the two-way screw.
采用上述方案,利用电机二带动转轴三转动,进而驱使双向螺杆转动,从而驱使两个滑动架进行相对运动,进而驱使两个打磨片分别运动至贴合铜棒工件的两端。Using the above solution, the second motor is used to drive the third rotating shaft to rotate, thereby driving the two-way screw to rotate, thereby driving the two sliding frames to move relative to each other, and then driving the two grinding discs to move to fit the two ends of the copper rod workpiece.
作为一种优选的实施方式,所述底座的下表面固定与若干个导杆二,所述滑动架滑动安装在若干个导杆二的外表面。As a preferred embodiment, the lower surface of the base is fixed to several guide rods 2, and the sliding frame is slidably installed on the outer surfaces of several guide rods 2.
采用上述方案,导杆二的设置可以对滑动架的运动进行支撑导正,使得双向螺杆转动时滑动架运动稳定性更好。Using the above solution, the setting of the second guide rod can support and guide the movement of the sliding frame, so that the movement stability of the sliding frame is better when the two-way screw rotates.
与现有技术相比,本实用新型的有益效果是:Compared with the existing technology, the beneficial effects of this utility model are:
该两端同步光滑处理装置通过设置两个滑动架配合运动机构使用,运动机构可以调节两个滑动架之间的距离,驱使两个打磨片运动至贴合铜棒工件两端,配合电机一驱使转轴一转动,转轴一驱使下转筒转动并配合带轮和皮带使用,实现两侧打磨片的同步转动,进而实现两端同步光滑处理,有效提升打磨作业效率,且避免了一端打磨时效率低不方便操作的现象;The two-end synchronous smoothing treatment device is used in conjunction with a motion mechanism by setting two sliding frames. The motion mechanism can adjust the distance between the two sliding frames and drive the two grinding discs to move to fit the two ends of the copper rod workpiece, driven by the motor. As soon as the rotating shaft rotates, the rotating drum drives the rotating drum to rotate and is used in conjunction with the pulley and belt to realize the synchronous rotation of the grinding discs on both sides, thereby achieving synchronous smoothing at both ends, effectively improving the efficiency of the grinding operation, and avoiding low efficiency when grinding at one end. Inconvenient operation phenomenon;
该两端同步光滑处理装置通过设置下托板和上托板配合使用,利用调节丝杠可以实现下托板和上托板对铜棒工件的有效夹持固定,固定效果好,保证光滑处理打磨作业过程中铜棒工件的良好稳定性,提升打磨光滑处理精度,完善功能多样性。The two-end synchronous smoothing device is used in conjunction with the lower supporting plate and the upper supporting plate. The adjusting screw can be used to effectively clamp and fix the copper bar workpiece by the lower supporting plate and the upper supporting plate. The fixing effect is good and ensures smooth processing and polishing. The good stability of the copper rod workpiece during the operation improves the precision of grinding and smoothing and improves the functional diversity.
附图说明Description of the drawings
图1为本实用新型的结构示意图;Figure 1 is a schematic structural diagram of the utility model;
图2为本实用新型机架和安装架的结构示意图;Figure 2 is a schematic structural diagram of the rack and mounting bracket of the present utility model;
图3为本实用新型底座和滑动架的结构示意图;Figure 3 is a schematic structural diagram of the base and sliding frame of the present utility model;
图4为本实用新型底座另一角度的结构示意图;Figure 4 is a schematic structural diagram of the base of the utility model from another angle;
图5为本实用新型转轴二和下转筒的结构示意图。Figure 5 is a schematic structural diagram of the second rotating shaft and the lower rotating drum of the present utility model.
图中:1、底座;2、机架;3、下托板;4、安装架;5、上托板;6、滑动架;7、上转筒;8、内固定杆;9、打磨片;10、转轴一;11、电机一;12、下转筒;13、带轮;14、皮带;15、调节丝杠;16、转轴二;17、导杆一;18、转轴三;19、双向螺杆;20、电机二;21、导杆二;22、螺钉;23、限位导条。In the picture: 1. Base; 2. Frame; 3. Lower support plate; 4. Mounting frame; 5. Upper support plate; 6. Sliding frame; 7. Upper rotating drum; 8. Internal fixed rod; 9. Polishing disc ; 10. Rotating shaft one; 11. Motor one; 12. Lower drum; 13. Pulley; 14. Belt; 15. Adjusting screw; 16. Rotating shaft two; 17. Guide rod one; 18. Rotating shaft three; 19. Two-way screw; 20. Motor 2; 21. Guide rod 2; 22. Screw; 23. Limit guide bar.
具体实施方式Detailed ways
请参阅图1-5,本实用新型提供一种两端同步光滑处理装置,包括底座1,底座1的上表面焊接有机架2,机架2上安装有下托板3,机架2上安装有安装架4,安装架4上螺纹安装有调节丝杠15,调节丝杠15的顶端固定有手轮,调节丝杠15的底端固定有转轴一10,转轴一10的底端转动安装有与下托板3配合使用的上托板5,底座1的前后两侧均滑动安装有滑动架6,滑动架6上转动安装有上转筒7和下转筒12,上转筒7内壁穿设有内固定杆8,两个内固定杆8相互靠近的一端均固定有打磨片9,上转筒7和下转筒12的外表面均固定有带轮13,两个带轮13之间传动连接有皮带14,两个下转筒12之间穿设有同一个转轴二16,底座1的侧面固定有电机一11且电机一11的输出轴与转轴二16的端部固定连接,底座1上设置有用于驱使两个滑动架6进行相对运动的运动机构。Please refer to Figures 1-5. The utility model provides a device for synchronous smoothing treatment at both ends, including a base 1. A frame 2 is welded to the upper surface of the base 1. A lower supporting plate 3 is installed on the frame 2. On the frame 2 A mounting frame 4 is installed. An adjusting screw 15 is threaded on the mounting frame 4. A handwheel is fixed on the top of the adjusting screw 15. A rotating shaft 10 is fixed on the bottom of the adjusting screw 15. The bottom end of the rotating shaft 10 is rotated and installed. There is an upper supporting plate 5 used in conjunction with the lower supporting plate 3. A sliding frame 6 is slidably installed on both front and rear sides of the base 1. An upper rotating drum 7 and a lower rotating drum 12 are rotatably installed on the sliding frame 6. The inner wall of the upper rotating drum 7 There is an inner fixing rod 8 through the hole. The two inner fixing rods 8 have a grinding piece 9 fixed at one end close to each other. A pulley 13 is fixed on the outer surface of the upper drum 7 and the lower drum 12. Between the two pulleys 13 A belt 14 is connected for transmission, and the same rotating shaft 16 is passed between the two lower rotating drums 12. A motor 11 is fixed on the side of the base 1, and the output shaft of the motor 11 is fixedly connected to the end of the rotating shaft 16. The base 1 is provided with a motion mechanism for driving the two sliding frames 6 to move relative to each other.
安装架4上滑动安装有若干个导杆一17,导杆一17的底端与上托板5的上表面固定连接,导杆一17的设置可以对上托板5的上下运动进行支撑导正,使得上托板5的上下运动稳定性较好,且不易出现倾斜晃动的现象。Several guide rods 17 are slidably installed on the mounting frame 4. The bottom end of the guide rod 17 is fixedly connected to the upper surface of the upper support plate 5. The arrangement of the guide rods 17 can support and guide the up and down movement of the upper support plate 5. Positive, so that the up and down motion of the upper supporting plate 5 has better stability and is less prone to tilting and shaking.
上转筒7上螺纹安装有螺钉22,螺钉22的尾端穿过上转筒7并与内固定杆8螺纹连接,螺钉22配合使用,便于对打磨片9进行拆装操作,结构简单,便于操作拆装。A screw 22 is installed on the thread of the upper rotating drum 7. The tail end of the screw 22 passes through the upper rotating drum 7 and is threadedly connected to the internal fixing rod 8. The screw 22 is used in conjunction to facilitate the disassembly and assembly of the grinding disc 9. The structure is simple and convenient. Operation disassembly and assembly.
转轴二16的两端外表面均开设有若干个限位导槽,下转筒12的内壁固定有若干个与限位导槽配合使用的限位导条23,限位导条23和限位导槽配合使用,既可以保证转轴二16转动时下转筒12的同步转动,又可以保证下转筒12能够在转轴二16外表面稳定滑动。A number of limit guide grooves are provided on the outer surfaces of both ends of the rotating shaft 16, and a number of limit guide bars 23 used in conjunction with the limit guide grooves are fixed on the inner wall of the lower rotating drum 12. The limit guide bars 23 and the limit guide grooves are The guide grooves are used together to ensure that the lower rotating drum 12 rotates synchronously when the second rotating shaft 16 rotates, and also ensures that the lower rotating drum 12 can slide stably on the outer surface of the second rotating shaft 16 .
运动机构包括两端均固定有转轴三18且通过转轴三18与底座1转动连接的双向螺杆19以及安装在底座1侧面的电机二20,电机二20的输出轴与对应位置处的转轴三18端部固定连接,两个滑动架6分别螺纹安装在双向螺杆19的两段螺纹外表面,利用电机二20带动转轴三18转动,进而驱使双向螺杆19转动,从而驱使两个滑动架6进行相对运动,进而驱使两个打磨片9分别运动至贴合铜棒工件的两端。The motion mechanism includes a two-way screw 19 with a rotating shaft 18 fixed at both ends and rotationally connected to the base 1 through the rotating shaft 18, and a motor 20 installed on the side of the base 1. The output shaft of the motor 20 is connected to the rotating shaft 3 18 at the corresponding position. The ends are fixedly connected, and the two sliding frames 6 are threadedly installed on the two threaded outer surfaces of the two-way screw 19 respectively. The second motor 20 is used to drive the rotating shaft three 18 to rotate, thereby driving the two-way screw 19 to rotate, thereby driving the two sliding frames 6 to move relative to each other. movement, thereby driving the two grinding blades 9 to move to the two ends of the copper rod workpiece respectively.
底座1的下表面固定与若干个导杆二21,滑动架6滑动安装在若干个导杆二21的外表面,导杆二21的设置可以对滑动架6的运动进行支撑导正,使得双向螺杆19转动时滑动架6运动稳定性更好。The lower surface of the base 1 is fixed with a plurality of guide rods 21, and the sliding frame 6 is slidably installed on the outer surface of a plurality of guide rods 21. The arrangement of the guide rods 21 can support and guide the movement of the sliding frame 6, so that the movement of the sliding frame 6 can be bidirectional. When the screw 19 rotates, the movement stability of the sliding frame 6 is better.
在使用时,将铜棒工件放置在下托板3上,启动电机二20带动转轴三18转动,转轴三18带动双向螺杆19转动,进而驱使两个滑动架6相对靠近,进而驱使两个打磨片9运动至分别贴合铜棒工件两端,停止电机二20,转动受力驱使调节丝杠15转动,进而驱使上托板5向下运动配合下托板3实现对铜棒工件的压持固定,固定后启动电机一11带动转轴二16转动,转轴二16带动下转筒12转动,利用带轮13和皮带14配合驱使上转筒7转动,上转筒7通过内固定杆8带动打磨片9转动实现铜棒工件端部光滑打磨处理。When in use, place the copper rod workpiece on the lower supporting plate 3, start the second motor 20 to drive the rotating shaft 18 to rotate, the rotating shaft 18 drives the two-way screw 19 to rotate, and then drive the two sliding frames 6 to be relatively close, and then drive the two grinding discs 9 moves to fit the two ends of the copper rod workpiece respectively, stops the motor 20, and the rotation force drives the adjusting screw 15 to rotate, which in turn drives the upper supporting plate 5 to move downward and cooperates with the lower supporting plate 3 to hold and fix the copper rod workpiece. , after fixing, start the motor 11 to drive the rotating shaft 2 16 to rotate, the rotating shaft 2 16 drives the lower rotating drum 12 to rotate, use the pulley 13 and the belt 14 to drive the upper rotating drum 7 to rotate, the upper rotating drum 7 drives the grinding disc through the inner fixed rod 8 9. Rotate to achieve smooth grinding of the end of the copper rod workpiece.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202321718754.1U CN220007176U (en) | 2023-07-03 | 2023-07-03 | A device for synchronous smoothing at both ends |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202321718754.1U CN220007176U (en) | 2023-07-03 | 2023-07-03 | A device for synchronous smoothing at both ends |
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| CN220007176U true CN220007176U (en) | 2023-11-14 |
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| CN202321718754.1U Expired - Fee Related CN220007176U (en) | 2023-07-03 | 2023-07-03 | A device for synchronous smoothing at both ends |
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- 2023-07-03 CN CN202321718754.1U patent/CN220007176U/en not_active Expired - Fee Related
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