CN220005965U - Low-temperature fast casting device for ductile iron castings - Google Patents
Low-temperature fast casting device for ductile iron castings Download PDFInfo
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- CN220005965U CN220005965U CN202321387862.5U CN202321387862U CN220005965U CN 220005965 U CN220005965 U CN 220005965U CN 202321387862 U CN202321387862 U CN 202321387862U CN 220005965 U CN220005965 U CN 220005965U
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- fixedly connected
- connecting pipe
- casting
- pipe
- bevel gear
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- 238000005266 casting Methods 0.000 title claims abstract description 70
- 229910001141 Ductile iron Inorganic materials 0.000 title claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 238000003860 storage Methods 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 14
- 230000000712 assembly Effects 0.000 claims description 12
- 238000000429 assembly Methods 0.000 claims description 12
- 239000007788 liquid Substances 0.000 abstract description 24
- 239000002994 raw material Substances 0.000 abstract description 22
- 238000000034 method Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model provides a low-temperature fast-pouring casting device for ductile iron castings, which relates to the field of casting devices, and comprises a casting component and a main component for adjusting the position of the casting component, wherein the casting component is provided with two groups, the two groups of casting components are arranged at the middle position of the main component, raw material liquid can flow onto an inclined plate through a bifurcation pipe and then flow towards the middle of a buffer box through the inclined plate, so that the flow speed of the liquid is slower than that of the traditional direct vertical falling, the raw material liquid enters the casting component in a vertical diversion manner, and the raw material liquid is more stable in the transmission process by arranging the first connecting pipe, the second connecting pipe and the inclined plate in the buffer box, so that the situation that the raw material liquid splashes in the transmission process is reduced, and the potential safety hazard is reduced.
Description
Technical Field
The utility model relates to the field of casting devices, in particular to a low-temperature fast casting device for ductile iron castings.
Background
The nodular iron casting uses iron, carbon and silicon as basic elements, and the carbon is mainly cast iron in the form of spheroidal graphite, and during the production of the nodular iron casting, the casting is made by casting, and the casting mode is low-temperature fast casting, also called low-temperature casting, which is a processing method, and early casting is to inject liquid monomer or prepolymer into a mould under normal pressure, and then to polymerize, solidify and form the product, so as to obtain the product with the same shape as the inner cavity of the mould. Phenolic resin was formed by casting at the earliest time in the beginning of the 20 th century.
In the casting process, the casting system adopts large-flow to disperse into iron, adopts 2 ladles to cast along with flowing, when casting, a casting part is required to be aligned with a flow guide pipe above, and after a crucible for storing raw material liquid is inclined by manpower, the raw material liquid is poured into a mould, but in the flow guide process, the raw material liquid can directly enter the mould due to the gravity vertically downwards, and the raw material liquid can be splashed at a discharge hole in the process, so that a certain potential safety hazard is generated.
Therefore, it is necessary to provide a new low-temperature fast-casting device for ductile iron castings to solve the above technical problems.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a low-temperature fast casting device for ductile iron castings.
The utility model provides a low-temperature quick casting device for ductile iron castings, which comprises casting assemblies and main body assemblies for adjusting the positions of the casting assemblies, wherein the two casting assemblies are arranged, and the two casting assemblies are arranged at the middle positions of the main body assemblies;
the pouring assembly comprises a storage box, an upper guide pipe, a first connecting pipe, a second connecting pipe, a buffer box and a blanking pipe, wherein the side wall of the storage box is fixedly connected with the main assembly, the upper end of the upper guide pipe fixedly extends to the bottom of the storage box, the upper guide pipe is far away from one end of the storage box and is fixedly connected with the first connecting pipe, the first connecting pipe and the second connecting pipe are all in a round table shape, the first connecting pipe is far away from one end of the upper guide pipe and the radius larger end of the second connecting pipe, the second connecting pipe is far away from one end of the first connecting pipe and fixedly extends to the inside of the buffer box, the second connecting pipe is close to one end fixedly connected with a bifurcation pipe inside the buffer box, two opposite inclined plates are fixedly connected to the opposite inner wall of the buffer box, the upper end of the blanking pipe fixedly extends to the bottom of the buffer box, and one end of the blanking pipe far away from the buffer box is provided with a pouring piece.
Preferably, the main body assembly comprises a transmission group and an active group, and the active group is arranged above the transmission group.
Preferably, the movable group comprises a motor, a connecting rod, a fixed plate and a lifting mechanism, wherein the output end of the motor is fixedly connected with one end of the connecting rod, the lifting mechanism is provided with two groups, the two groups of lifting mechanisms are respectively arranged on opposite sides of the transmission group, and the fixed plate is arranged between the two groups of lifting mechanisms.
Preferably, the elevating system includes backup pad, first bevel gear, second bevel gear, threaded rod and connecting block, the one end fixed of connecting rod is worn to establish first bevel gear, first bevel gear with second bevel gear meshing, the bottom of second bevel gear with the upper end fixed connection of threaded rod, the one end activity that the second bevel gear was kept away from to the threaded rod is worn to establish the connecting block, one side of backup pad is provided with movable groove, connecting block swing joint in movable inslot, the one end of connecting block with fixed plate fixed connection, the bottom of backup pad with transmission group fixed connection.
Preferably, the transmission group comprises a first fixed block, a second fixed block and a plurality of transmission rollers, wherein the transmission rollers are arranged between the first fixed block and the second fixed block, and opposite sides of the first fixed block and the second fixed block are fixedly connected with opposite sides of the two support plates respectively.
Preferably, the bottom end fixedly connected with base of motor, the one end that the base is close to the motor with one side fixed connection of backup pad.
Compared with the related art, the low-temperature fast casting device for ductile iron castings has the following beneficial effects:
the raw material liquid enters into the first connecting pipe of below through the last honeycomb duct of the below of storage case, when raw material liquid passes through first connecting pipe, the lateral wall through the slope of first connecting pipe makes the raw materials can flow to the second connecting pipe, when finally passing through the second connecting pipe, the flow of liquid becomes comparatively steady through the lateral wall of second connecting plate slope, then enter into the inside of buffer tank, and the inside of buffer tank is provided with the swash plate, can flow the swash plate with raw material liquid through the bifurcation pipe, the rethread swash plate flows to the centre of buffer tank, make the flow velocity of liquid slower than traditional direct vertical fall, more traditional with the raw material liquid through the mode of vertical water conservancy diversion get into the pouring member in, through setting up the swash plate in the circulation of first connecting pipe, the second connecting pipe and the buffer tank, make raw material liquid more steady at the in-process of transmission, the condition that raw material liquid splashes can appear in the in-process of transmission raw material liquid has been reduced, the potential safety hazard, and the position through main part subassembly regulation pouring assembly, make the pouring member can laminate more in the process of water conservancy diversion.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a low-temperature fast-casting device for ductile iron castings provided by the utility model;
fig. 2 is a top view of the low temperature fast casting device for ductile iron castings provided by the utility model;
FIG. 3 is a side view of a support plate provided by the present utility model;
FIG. 4 is a schematic view of a casting assembly provided by the present utility model;
fig. 5 is a cross-sectional view of a buffer tank provided by the present utility model.
Reference numerals in the drawings: 1. a casting; 2. a first fixed block; 3. a conveying roller; 4. a storage box; 5. an upper guide pipe; 6. a fixing plate; 7. a support plate; 8. a base; 9. a motor; 10. a connecting rod; 11. a first bevel gear; 12. a second bevel gear; 13. a connecting block; 14. a threaded rod; 15. a movable groove; 16. a first connection pipe; 17. a second connection pipe; 18. a buffer tank; 19. discharging pipes; 20. a sloping plate; 21. a second fixed block; 22. a bifurcation tube.
Detailed Description
The utility model will be further described with reference to the drawings and embodiments.
Referring to fig. 1 to 5 in combination, fig. 1 is a schematic diagram of an overall structure of a low-temperature fast-casting device for ductile iron castings according to the present utility model; fig. 2 is a top view of the low temperature fast casting device for ductile iron castings provided by the utility model; FIG. 3 is a side view of a support plate provided by the present utility model; FIG. 4 is a schematic view of a casting assembly provided by the present utility model; fig. 5 is a cross-sectional view of a buffer tank provided by the present utility model.
In the concrete implementation process, as shown in fig. 1-5, the low-temperature fast casting device for ductile iron castings comprises a casting component and a main component for adjusting the position of the casting component, wherein the casting component is provided with two groups, the two groups of casting components are arranged at the middle position of the main component, the casting component comprises a storage box 4, an upper guide pipe 5, a first connecting pipe 16, a second connecting pipe 17, a buffer box 18 and a blanking pipe 19, the side wall of the storage box 4 is fixedly connected with the main component, the upper end of the upper guide pipe 5 fixedly extends to the bottom of the storage box 4, one end of the upper guide pipe 5 away from the storage box 4 is fixedly connected with the first connecting pipe 16, the first connecting pipe 16 and the second connecting pipe 17 are in a circular truncated cone shape, one end of the first connecting pipe 16 away from the upper guide pipe 5 is fixedly connected with the radius larger end of the second connecting pipe 17, one end of the second connecting pipe 17 far away from the first connecting pipe 16 fixedly extends to the inside of the buffer box 18, one end of the second connecting pipe 17 close to the inside of the buffer box 18 is fixedly connected with a bifurcation pipe 22, two opposite inclined plates 20 are fixedly connected to the opposite inner walls of the buffer box 18, the upper end of the blanking pipe 19 fixedly extends to the bottom of the buffer box 18, the casting piece 1 is installed at one end of the blanking pipe 19 far away from the buffer box 18, the main body component comprises a transmission group and an active group, the active group is arranged above the transmission group, the active group comprises a motor 9, a connecting rod 10, a fixed plate 6 and a lifting mechanism, the output end of the motor 9 is fixedly connected with one end of the connecting rod 10, the lifting mechanism is provided with two groups, the two groups of lifting mechanisms are respectively arranged on opposite sides of the transmission group, the fixed plate 6 is arranged between the two groups of lifting mechanisms, and the lifting mechanism comprises a supporting plate 7, a first bevel gear 11, a second bevel gear 12, the utility model provides a connecting rod, threaded rod 14 and connecting block 13, the fixed first bevel gear 11 of wearing to establish of one end of connecting rod 10, first bevel gear 11 and the meshing of second bevel gear 12, the bottom of second bevel gear 12 and the upper end fixed connection of threaded rod 14, threaded rod 14 is kept away from the one end activity of second bevel gear 12 and is worn to establish connecting block 13, one side of backup pad 7 is provided with movable groove 15, connecting block 13 swing joint is in movable groove 15, the one end and the fixed plate 6 fixed connection of connecting block 13, the bottom and the transmission group fixed connection of backup pad 7, the transmission group includes first fixed block 2, second fixed block 21 and transmission roller 3, transmission roller 3 is provided with a plurality of, a plurality of transmission rollers 3 are all installed between first fixed block 2 and second fixed block 21, the opposite side of first fixed block 2 and second fixed block 21 respectively with the opposite side fixed connection of two backup pads 7, carry out the transmission through transmission roller 3 to pouring member 1, the bottom fixed connection of motor 9 has base 8, base 8 is close to one end and one side fixed connection of backup pad 7 of motor 9, base 8 realizes the support fixed to motor 9.
The working principle provided by the utility model is as follows: when pouring, after the raw materials through smelting enter the storage box 4, the raw materials enter the first connecting pipe 16 below through the upper flow guide pipe 5 below the storage box 4, the first connecting pipe 16 and the second connecting pipe 17 are both in a round table shape, the larger surface of the first connecting pipe 16 is fixedly connected with the larger surface of the second connecting pipe, when raw material liquid passes through the first connecting pipe 16, the raw materials can flow to the second connecting pipe 17 through the inclined side wall of the first connecting pipe, when entering the second connecting pipe 17, the flow of the liquid becomes more stable through the inclined side wall of the second connecting pipe, and then enters the inside of the buffer box 18, the inclined plate 20 is arranged in the inside of the buffer box 18, one end, close to the buffer box 18, of the second connecting pipe 17 is fixedly connected with the bifurcation pipe 22, the raw material liquid can flow onto the inclined plate 20, and then flows towards the middle of the buffer box 18 through the inclined plate 20, so that the flow speed of the liquid can fall down in a traditional way, and finally the raw material liquid is guided into the pouring piece 1 through the discharging pipe.
The circuits and control involved in the present utility model are all of the prior art, and are not described in detail herein.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (6)
1. The low-temperature quick casting device for the ductile iron castings is characterized by comprising casting assemblies and main body assemblies for adjusting the positions of the casting assemblies, wherein the casting assemblies are provided with two groups, and the two groups of casting assemblies are arranged at the middle positions of the main body assemblies;
the pouring assembly comprises a storage box (4), an upper guide pipe (5), a first connecting pipe (16), a second connecting pipe (17), a buffer box (18) and a blanking pipe (19), wherein the side wall of the storage box (4) is fixedly connected with the main body assembly, the upper end of the upper guide pipe (5) fixedly extends to the bottom of the storage box (4), one end of the upper guide pipe (5) far away from the storage box (4) is fixedly connected with the first connecting pipe (16), the first connecting pipe (16) and the second connecting pipe (17) are all in a circular truncated cone shape, one end of the first connecting pipe (16) far away from the upper guide pipe (5) is fixedly connected with the radius larger end of the second connecting pipe (17), one end of the second connecting pipe (17) far away from the first connecting pipe (16) fixedly extends to the inside of the buffer box (18), two opposite inclined plates (20) are fixedly connected with the opposite inner walls of the buffer box (18), one end of the lower connecting pipe (19) near the buffer box (18) is fixedly connected with the bottom of the buffer box (18), and one end of the buffer box (19) far away from the buffer box (1) is fixedly connected with the buffer box (19).
2. The apparatus of claim 1, wherein the body assembly comprises a transfer set and an active set, the active set being disposed above the transfer set.
3. The low-temperature fast-pouring device for ductile iron castings according to claim 2, characterized in that the movable group comprises a motor (9), a connecting rod (10), a fixed plate (6) and a lifting mechanism, the output end of the motor (9) is fixedly connected with one end of the connecting rod (10), the lifting mechanism is provided with two groups, the two groups of lifting mechanisms are respectively arranged on opposite sides of the transmission group, and the fixed plate (6) is arranged between the two groups of lifting mechanisms.
4. The low-temperature fast-pouring device for ductile iron castings according to claim 3, characterized in that the lifting mechanism comprises a supporting plate (7), a first bevel gear (11), a second bevel gear (12), a threaded rod (14) and a connecting block (13), one end of the connecting rod (10) is fixedly penetrated through the first bevel gear (11), the first bevel gear (11) is meshed with the second bevel gear (12), the bottom end of the second bevel gear (12) is fixedly connected with the upper end of the threaded rod (14), one end of the threaded rod (14) far away from the second bevel gear (12) is movably penetrated through the connecting block (13), one side of the supporting plate (7) is provided with a movable groove (15), the connecting block (13) is movably connected in the movable groove (15), one end of the connecting block (13) is fixedly connected with the fixed plate (6), and the bottom end of the supporting plate (7) is fixedly connected with the transmission group.
5. The low-temperature fast-casting device for ductile iron castings according to claim 4, characterized in that the transmission group comprises a first fixed block (2), a second fixed block (21) and a plurality of transmission rollers (3), wherein the transmission rollers (3) are arranged, the plurality of transmission rollers (3) are all installed between the first fixed block (2) and the second fixed block (21), and opposite sides of the first fixed block (2) and the second fixed block (21) are fixedly connected with opposite sides of the two supporting plates (7) respectively.
6. The low-temperature fast-pouring device for ductile iron castings according to claim 5, characterized in that the bottom end of the motor (9) is fixedly connected with a base (8), and one end of the base (8) close to the motor (9) is fixedly connected with one side of the supporting plate (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321387862.5U CN220005965U (en) | 2023-06-02 | 2023-06-02 | Low-temperature fast casting device for ductile iron castings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321387862.5U CN220005965U (en) | 2023-06-02 | 2023-06-02 | Low-temperature fast casting device for ductile iron castings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220005965U true CN220005965U (en) | 2023-11-14 |
Family
ID=88675150
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321387862.5U Active CN220005965U (en) | 2023-06-02 | 2023-06-02 | Low-temperature fast casting device for ductile iron castings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220005965U (en) |
-
2023
- 2023-06-02 CN CN202321387862.5U patent/CN220005965U/en active Active
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