CN112207266A - Automatic casting equipment with anti-overflow flows function - Google Patents

Automatic casting equipment with anti-overflow flows function Download PDF

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Publication number
CN112207266A
CN112207266A CN202011137141.XA CN202011137141A CN112207266A CN 112207266 A CN112207266 A CN 112207266A CN 202011137141 A CN202011137141 A CN 202011137141A CN 112207266 A CN112207266 A CN 112207266A
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CN
China
Prior art keywords
overflow
pipe
hole
threaded rod
rod
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202011137141.XA
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Chinese (zh)
Inventor
孙敏
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Maanshan Shiye Machinery Manufacturing Co ltd
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Maanshan Shiye Machinery Manufacturing Co ltd
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Priority to CN202011137141.XA priority Critical patent/CN112207266A/en
Publication of CN112207266A publication Critical patent/CN112207266A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D35/00Equipment for conveying molten metal into beds or moulds
    • B22D35/04Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)

Abstract

The invention relates to the technical field of casting, and discloses automatic casting equipment with an anti-overflow function, which comprises a base, wherein the upper end of the base is fixedly connected with a supporting plate, a casting table and a supporting table from left to right in sequence; the adjustment mechanism includes a threaded rod. This automatic casting equipment with anti-overflow function can solve and adopt complicated transmission structure to realize the anti-overflow of molten iron at present, and each part transmission need consume a large amount of functions, influences the problem of the anti-overflow effect of molten iron.

Description

Automatic casting equipment with anti-overflow flows function
Technical Field
The invention relates to the technical field of casting, in particular to automatic casting equipment with an anti-overflow function.
Background
The casting is a process of melting a material at a high temperature to make the material in a liquid state and having a certain fluidity, then injecting the material into a mold, and generally, a mold such as a sand mold or a metal mold, flowing the material in a predetermined mold, and then cooling and molding the material.
In the process of molten iron casting, after general molten iron is melted, the molten iron is drained into a funnel through a conveying pipe, an outlet of the funnel is aligned with an inlet of a mold, then the molten iron enters the mold through the drainage of the funnel to be cast, but in the automatic continuous casting process, the method is directly adopted for casting, if the control is not good, after a gap in the mold is filled up, if the molten iron is continuously conveyed into a feed hopper through the conveying pipe, the molten iron can overflow from the funnel, if the molten iron overflows and splashes to the outside, firstly, the molten iron can be wasted, and furthermore, because the temperature of the molten iron is very high, a great safety problem can be caused.
Prior patent (publication) No. CN106825527B discloses an anti-overflow automatic casting device, when in use, a mold is placed on a casting table, molten iron is added to a funnel by a delivery pipe, the molten iron flows through the funnel and a casting pipe, and enters the mold, the mold is cast, after the casting is finished, the molten iron stays in the funnel and the casting pipe, when the liquid level of the molten iron reaches the overflow pipe, the molten iron flows into the overflow pipe, the liquid column pressure of the molten iron in the funnel is utilized to push a push rod to move rightwards, and further push an equilateral triangle triangular pyramid to move rightwards, when the triangular pyramid moves, the triangular pyramid pushes up and pushes down a rack, a first pressure spring and a second pressure spring are compressed, the sliding of the rack drives the rotation of a gear, the rotation of the gear rotates a screw, the screw rotates relative rotation between the screw and a sleeve, the screw is screwed out from the sleeve, and further pushes the first flashboard leftwards, the delivery pipe is closed, the second gate plate is pushed leftwards, the casting pipe is closed, the delivery pipe can be effectively closed to prevent molten iron from overflowing from the funnel, and the casting pipe can be effectively closed to prevent the molten iron in the funnel from flowing out again; the scheme still has the following technical defects: :
this technical scheme adopts complicated transmission structure to realize the anti-overflow of molten iron, and each part transmission need consume a large amount of merit, influences the anti-overflow effect of molten iron, and the scheme obviously has the defect.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides automatic casting equipment with an anti-overflow function, which has the advantage of improving the anti-overflow effect of molten iron and solves the problems that the anti-overflow effect of the molten iron is influenced because a large amount of functions are consumed when each part is driven by a complex transmission structure to realize the anti-overflow of the molten iron at present.
(II) technical scheme
In order to realize the purpose of molten iron overflow prevention effect, the invention provides the following technical scheme: an automatic casting device with an anti-overflow function comprises a base, wherein a supporting plate, a pouring table and a supporting table are fixedly connected to the upper end of the base from left to right in sequence, a pouring pipe is arranged at the upper end of the pouring table, a funnel is connected to the upper end of the pouring pipe, an anti-overflow pipe is communicated with the side wall, close to one end of the pouring pipe, of the funnel, an anti-overflow box is connected to the other end of the anti-overflow pipe and arranged on the supporting table, the anti-overflow pipe comprises an inclined pipe and a vertical pipe which are communicated with each other, the joint of the inclined pipe and the vertical pipe is lower than a hopper opening of the funnel, a conveying pipe is arranged above the funnel, and the conveying pipe is connected with the supporting;
the adjusting mechanism comprises a threaded rod, a rectangular supporting hole is formed in the side wall, far away from one end of the base, of the supporting plate, the threaded rod is arranged in the supporting hole in the vertical direction, the two ends of the threaded rod are connected to the corresponding hole wall of the supporting hole in a rotating mode through rotating assemblies, nuts are connected to the rod wall of the threaded rod in a threaded mode, the threaded rod is connected to the hole wall of the supporting hole through driving assemblies, transmission blocks are fixedly connected to the annular side wall, close to the annular side wall of one end of the conveying pipe, of the nuts are far away from the transmission blocks, the end, far away from the nuts, of each transmission block penetrates through the supporting hole and.
Preferably, the rotating assembly comprises an annular block with a T-shaped section, the annular block is fixedly connected to one end of the threaded rod, an annular groove with a T-shaped section is formed in the hole wall of the supporting hole and corresponds to the position of the annular block, the annular block is matched with the annular groove, and the annular block is rotatably connected to the annular groove.
Preferably, the driving assembly comprises a driving motor, the driving motor is fixedly connected to the hole wall of the supporting hole, the output end of the driving motor is connected with a driving bevel gear through a coupler, a driven bevel gear is fixedly sleeved on the rod wall of the threaded rod, and the driving bevel gear is meshed with the driven bevel gear.
Preferably, the limiting assembly comprises a limiting rod, the limiting rod is fixedly connected to the hole wall of the supporting hole in the vertical direction, a matched limiting hole is formed in the position, corresponding to the limiting rod, of the transmission block, the limiting rod penetrates through the limiting hole to be arranged, and the transmission block is connected to the rod wall of the limiting rod in a sliding mode.
Preferably, the lower extreme four corners department of base all fixedly connected with universal wheel, and install the brake block on the universal wheel.
Preferably, a rolling groove is formed in one end, far away from the threaded rod, of the annular block, rolling balls are arranged in the rolling groove, the balls penetrate through notches of the rolling groove, and the balls are connected to the bottom of the annular groove in a rolling mode.
Preferably, the ball diameter of the ball is larger than the groove diameter of the notch of the rolling groove, and the ball is made of stainless steel.
Three beneficial effects
Compared with the prior art, the invention provides automatic casting equipment with an anti-overflow function, which has the following beneficial effects:
1. this automatic casting equipment with anti-overflow function, through setting up anti-overflow pipe and anti-overflow case, when the molten iron liquid level risees in the funnel, under the effect of atmospheric pressure, molten iron liquid level rises in step in the pipe chute of anti-overflow pipe keeps unanimous, the junction that highly surpasses pipe chute and standpipe in the funnel until molten iron, make this moment molten iron can directly flow into the anti-overflow incasement through pipe chute and standpipe in the funnel, collect unnecessary molten iron, prevent that the molten iron from overflowing the funnel and causing extravagant and safety problem, and need not too much transmission assembly, the consumption has been reduced.
2. This automatic casting equipment with anti-overflow function, through setting up adjustment mechanism, when starting drive assembly, drive the threaded rod and do the rotation of corresponding direction in the holding hole, the threaded rod when taking place to rotate, through spacing back of spacing subassembly, the nut carries out the motion of corresponding vertical direction according to the rotation direction of threaded rod, the nut drives the conveyer pipe through the transmission piece in the motion and carries out the motion of synchronous vertical direction, can adjust the high position of conveyer pipe as required.
Drawings
Fig. 1 is a schematic structural view of an automatic casting apparatus having an anti-overflow function according to the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is an enlarged view of portion B of FIG. 1;
fig. 4 is an enlarged view of a portion C in fig. 1.
In the figure: 1. a base; 2. a support plate; 3. a pouring platform; 4. a support table; 5. pouring a pipe; 6. a funnel; 7. an anti-overflow pipe; 8. an anti-overflow box; 9. an inclined tube; 10. a vertical tube; 11. a delivery pipe; 12. a support hole; 13. a threaded rod; 14. a nut; 15. a transmission block; 16. a ring block; 17. an annular groove; 18. a drive motor; 19. a drive bevel gear; 20. a driven bevel gear; 21. a limiting rod; 22. a limiting hole; 23. a rolling groove; 24. and a ball.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, an automatic casting device with anti-overflow function comprises a base 1, a support plate 2, a pouring platform 3 and a support platform 4 are fixedly connected to the upper end of the base 1 from left to right in sequence, a pouring pipe 5 is arranged at the upper end of the pouring platform 3, a funnel 6 is connected to the upper end of the pouring pipe 5, an anti-overflow pipe 7 is communicated with the side wall of the funnel 6 near one end of the pouring pipe 5, an anti-overflow box 8 is connected to the other end of the anti-overflow pipe 7, the anti-overflow box 8 is arranged on the support platform 4, the anti-overflow pipe 7 comprises an inclined pipe 9 and a vertical pipe 10 which are communicated with each other, the joint of the inclined pipe 9 and the vertical pipe 10 is lower than the mouth of the funnel 6, a conveying pipe 11 is arranged above the funnel 6, the conveying pipe 11 is connected with the support plate 2 through an adjusting mechanism, when the molten iron level in the funnel 6 rises, under the action of atmospheric pressure, until the height of the molten iron in the funnel 6 exceeds the joint of the inclined pipe 9 and the vertical pipe 10, the molten iron in the funnel 6 can directly flow into the anti-overflow box 8 through the inclined pipe 9 and the vertical pipe 10 at the moment, and the redundant molten iron is collected, so that the waste and safety problems caused by the fact that the molten iron overflows out of the funnel 6 are prevented, excessive transmission assemblies are not needed, and the power consumption is reduced;
the adjusting mechanism comprises a threaded rod 13, a rectangular supporting hole 12 is formed in the side wall of the supporting plate 2 far away from one end of the base 1, the threaded rod 13 is arranged in the supporting hole 12 in the vertical direction, two ends of the threaded rod 13 are rotatably connected to the corresponding hole wall of the supporting hole 12 through rotating assemblies, a nut 14 is in threaded connection with the rod wall of the threaded rod 13, the threaded rod 13 is connected to the hole wall of the supporting hole 12 through a driving assembly, a driving block 15 is fixedly connected to the annular side wall of one end, close to the conveying pipe 11, of the nut 14, one end, far away from the nut 14, of the driving block 15 penetrates through the supporting hole 12 and is connected with the conveying pipe 11, the supporting hole 12 is connected with the driving block 15 through a limiting assembly, when the driving assembly is started, the threaded rod 13 is driven to rotate in the supporting hole 12 in the corresponding direction, when the threaded rod 13 rotates, after the limiting of the, the nut 14 drives the conveying pipe 11 to move in the synchronous vertical direction through the transmission block 15 while moving, and the height position of the conveying pipe 11 can be adjusted according to requirements.
The rotating assembly comprises an annular block 16 with a T-shaped section, the annular block 16 is fixedly connected to one end of the threaded rod 13, an annular groove 17 with a T-shaped section is formed in the hole wall of the supporting hole 12 corresponding to the position of the annular block 16, the annular block 16 is matched with the annular groove 17, the annular block 16 is rotatably connected into the annular groove 17, the threaded rod 13 is supported and fixed through the annular block 16 clamped into the annular groove 17, and when the threaded rod 13 rotates under stress, the threaded rod 13 can rotate while keeping connection in the supporting hole 12.
The driving assembly comprises a driving motor 18, the driving motor 18 is fixedly connected to the hole wall of the supporting hole 12, the output end of the driving motor 18 is connected with a driving bevel gear 19 through a coupler, a driven bevel gear 20 is fixedly connected to the rod wall of the threaded rod 13 in a sleeved mode, the driving bevel gear 19 is meshed with the driven bevel gear 20, the driving bevel gear 19 is driven by the driving motor to rotate in the corresponding direction, and the threaded rod 13 is driven to rotate in the corresponding direction through the driven bevel gear 20 meshed with the driving bevel gear 19.
Spacing subassembly includes gag lever post 21, gag lever post 21 is on the pore wall of supported hole 12 along vertical direction fixed connection, the spacing hole 22 of assorted has been seted up to the position that corresponds gag lever post 21 on the driving block 15, gag lever post 21 passes spacing hole 22 and sets up, and driving block 15 sliding connection is on the pole wall of gag lever post 21, because driving block 15 can only be the motion of vertical direction on gag lever post 21, and then carry on spacingly to the direction of motion of driving block 15, prevent that nut 14 from taking place to rotate.
The equal fixedly connected with universal wheel 25 in lower extreme four corners department of base 1, and install the brake block on the universal wheel 25, be convenient for promote base 1 through universal wheel 25 and remove.
The rolling groove 23 is formed in one end, away from the threaded rod 13, of the annular block 16, the rolling ball 24 is arranged in the rolling groove 23, the rolling ball 24 penetrates through a notch of the rolling groove 23, the rolling ball 24 is connected to the bottom of the annular groove 17 in a rolling mode, the annular block 16 is stressed to drive the rolling ball 24 to roll when rotating in the annular groove 17, and friction resistance of the annular block 16 when rotating in the annular groove 17 is reduced.
The ball 24 has a larger diameter than the groove of the rolling groove 23, and the ball 24 is made of stainless steel to prevent the ball 24 from slipping out of the rolling groove 23.
In conclusion, according to the automatic casting equipment with the overflow prevention function, when the molten iron level in the funnel 6 rises, under the action of the atmospheric pressure, the molten iron level in the inclined tube 9 of the overflow prevention tube 7 rises synchronously and keeps consistent until the molten iron level in the funnel 6 exceeds the joint of the inclined tube 9 and the vertical tube 10, so that the molten iron in the funnel 6 directly flows into the overflow prevention box 8 through the inclined tube 9 and the vertical tube 10 at the moment, and the excess molten iron is collected, thereby preventing the molten iron from overflowing out of the funnel 6 to cause waste and safety problems, avoiding excessive transmission components and reducing the power consumption; when starting drive assembly, drive threaded rod 13 and do the rotation of corresponding direction in supporting hole 12, threaded rod 13 when taking place to rotate, through spacing back of spacing subassembly, nut 14 carries out the motion of corresponding vertical direction according to the rotation direction of threaded rod 13, and nut 14 drives conveyer pipe 11 through driving block 15 when the motion and carries out the motion of synchronous vertical direction, can adjust the high position of conveyer pipe 11 as required.
It is to be noted that the term "comprises," "comprising," or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides an automatic casting equipment with anti-overflow function, includes base (1), its characterized in that: the anti-overflow device is characterized in that a supporting plate (2), a pouring platform (3) and a supporting table (4) are fixedly connected to the upper end of the base (1) from left to right in sequence, a pouring pipe (5) is arranged at the upper end of the pouring pipe (3), a funnel (6) is connected to the upper end of the pouring pipe (5), an anti-overflow pipe (7) is communicated with the side wall, close to one end of the pouring pipe (5), of the funnel (6), the other end of the anti-overflow pipe (7) is connected with an anti-overflow box (8), the anti-overflow box (8) is arranged on the supporting table (4), the anti-overflow pipe (7) comprises an inclined pipe (9) and a vertical pipe (10) which are communicated with each other, the joint of the inclined pipe (9) and the vertical pipe (10) is lower than a hopper opening of the funnel (6), a conveying pipe (11) is arranged above the funnel (6), and the;
the adjusting mechanism comprises a threaded rod (13), a rectangular supporting hole (12) is arranged on the side wall of the supporting plate (2) far away from one end of the base (1), the threaded rod (13) is arranged in the support hole (12) along the vertical direction, two ends of the threaded rod (13) are rotatably connected to the corresponding hole wall of the support hole (12) through rotating assemblies, the screw thread (14) is connected on the rod wall of the threaded rod (13) in a threaded manner, the threaded rod (13) is connected on the hole wall of the supporting hole (12) through a driving component, a transmission block (15) is fixedly connected on the annular side wall of one end of the nut (14) close to the conveying pipe (11), one end of the transmission block (15) far away from the nut (14) passes through the support hole (12) and is connected with the conveying pipe (11), the supporting hole (12) is internally connected with a transmission block (15) through a limiting component.
2. An automated casting apparatus with anti-overflow function as claimed in claim 1, wherein: the rotating assembly comprises a ring block (16) with a T-shaped section, the ring block (16) is fixedly connected to one end of the threaded rod (13), an annular groove (17) with a T-shaped section is formed in the hole wall of the supporting hole (12) corresponding to the position of the ring block (16), the ring block (16) is matched with the annular groove (17), and the ring block (16) is rotatably connected to the annular groove (17).
3. An automated casting apparatus with anti-overflow function as claimed in claim 1, wherein: the driving assembly comprises a driving motor (18), the driving motor (18) is fixedly connected to the hole wall of the supporting hole (12), the output end of the driving motor (18) is connected with a driving bevel gear (19) through a coupler, a driven bevel gear (20) is fixedly sleeved on the rod wall of the threaded rod (13), and the driving bevel gear (19) is meshed with the driven bevel gear (20).
4. An automated casting apparatus with anti-overflow function as claimed in claim 1, wherein: the limiting assembly comprises a limiting rod (21), the limiting rod (21) is fixedly connected to the wall of the supporting hole (12) in the vertical direction, a matched limiting hole (22) is formed in the position, corresponding to the limiting rod (21), of the transmission block (15), the limiting rod (21) penetrates through the limiting hole (22) to be arranged, and the transmission block (15) is connected to the rod wall of the limiting rod (21) in a sliding mode.
5. An automated casting apparatus with anti-overflow function as claimed in claim 1, wherein: the lower end four corners department of base (1) all fixedly connected with universal wheel (25), and install the brake block on universal wheel (25).
6. An automated casting apparatus with anti-overflow function as claimed in claim 2, wherein: the screw rod (13) is kept away from in annular piece (16) one end seted up roll groove (23), be equipped with rolling ball (24) in roll groove (23), ball (24) pass the notch setting of roll groove (23), and ball (24) roll connection is at the tank bottom of ring channel (17).
7. An automated casting apparatus with anti-overflow function as claimed in claim 6, wherein: the ball diameter of the ball (24) is larger than the groove diameter of the notch of the rolling groove (23), and the ball (24) is made of stainless steel.
CN202011137141.XA 2020-10-22 2020-10-22 Automatic casting equipment with anti-overflow flows function Withdrawn CN112207266A (en)

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Application Number Priority Date Filing Date Title
CN202011137141.XA CN112207266A (en) 2020-10-22 2020-10-22 Automatic casting equipment with anti-overflow flows function

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114682738A (en) * 2022-03-30 2022-07-01 江西亿丰精密铸造有限公司 Cast iron lost foam pouring equipment
CN116252421A (en) * 2023-05-15 2023-06-13 安平县红星丝网制造有限公司 Polyurethane conveyer belt casting machine
CN116652161A (en) * 2023-07-04 2023-08-29 马鞍山石冶机械制造有限公司 Automatic casting equipment with anti-overflow function

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2163705Y (en) * 1993-06-28 1994-05-04 首钢总公司 Movable pouring device for vertical centrifuges
JPH09300064A (en) * 1996-05-15 1997-11-25 Hitachi Metals Ltd Method for automatically pouring molten metal
CN201427857Y (en) * 2009-07-03 2010-03-24 袁恩先 anti-overflow hopper
CN203095589U (en) * 2013-01-11 2013-07-31 潘亦雷 Novel multi-purpose funnel
CN105397073A (en) * 2015-12-03 2016-03-16 重庆市渝西钢铁(集团)有限公司 Quick pouring device of mold molten iron
CN106825527A (en) * 2016-12-25 2017-06-13 重庆市永川区华益机械铸造有限责任公司 A kind of anti-overflow automatic casting device
CN207629191U (en) * 2017-11-16 2018-07-20 青海国鑫铝业股份有限公司 A kind of aluminium alloy casting device
CN209609417U (en) * 2019-01-18 2019-11-12 安徽省常磊生物科技有限公司 A kind of edible mushroom fruiting shelf
CN110976827A (en) * 2019-12-20 2020-04-10 安徽宏华铸造有限公司 Alignment mechanism of casting device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2163705Y (en) * 1993-06-28 1994-05-04 首钢总公司 Movable pouring device for vertical centrifuges
JPH09300064A (en) * 1996-05-15 1997-11-25 Hitachi Metals Ltd Method for automatically pouring molten metal
CN201427857Y (en) * 2009-07-03 2010-03-24 袁恩先 anti-overflow hopper
CN203095589U (en) * 2013-01-11 2013-07-31 潘亦雷 Novel multi-purpose funnel
CN105397073A (en) * 2015-12-03 2016-03-16 重庆市渝西钢铁(集团)有限公司 Quick pouring device of mold molten iron
CN106825527A (en) * 2016-12-25 2017-06-13 重庆市永川区华益机械铸造有限责任公司 A kind of anti-overflow automatic casting device
CN207629191U (en) * 2017-11-16 2018-07-20 青海国鑫铝业股份有限公司 A kind of aluminium alloy casting device
CN209609417U (en) * 2019-01-18 2019-11-12 安徽省常磊生物科技有限公司 A kind of edible mushroom fruiting shelf
CN110976827A (en) * 2019-12-20 2020-04-10 安徽宏华铸造有限公司 Alignment mechanism of casting device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114682738A (en) * 2022-03-30 2022-07-01 江西亿丰精密铸造有限公司 Cast iron lost foam pouring equipment
CN116252421A (en) * 2023-05-15 2023-06-13 安平县红星丝网制造有限公司 Polyurethane conveyer belt casting machine
CN116252421B (en) * 2023-05-15 2023-07-07 安平县红星丝网制造有限公司 Polyurethane conveyer belt casting machine
CN116652161A (en) * 2023-07-04 2023-08-29 马鞍山石冶机械制造有限公司 Automatic casting equipment with anti-overflow function

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Application publication date: 20210112