CN220003049U - Digestion separation device in peptone preparation process - Google Patents
Digestion separation device in peptone preparation process Download PDFInfo
- Publication number
- CN220003049U CN220003049U CN202321115031.2U CN202321115031U CN220003049U CN 220003049 U CN220003049 U CN 220003049U CN 202321115031 U CN202321115031 U CN 202321115031U CN 220003049 U CN220003049 U CN 220003049U
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- CN
- China
- Prior art keywords
- tank
- oil
- inner tank
- overflow hopper
- liquid pump
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- 230000029087 digestion Effects 0.000 title claims abstract description 22
- 238000000926 separation method Methods 0.000 title claims abstract description 22
- 239000001888 Peptone Substances 0.000 title claims abstract description 20
- 108010080698 Peptones Proteins 0.000 title claims abstract description 20
- 235000019319 peptone Nutrition 0.000 title claims abstract description 20
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 239000007788 liquid Substances 0.000 claims abstract description 32
- 239000004519 grease Substances 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 12
- 230000008569 process Effects 0.000 claims abstract description 10
- 235000014347 soups Nutrition 0.000 claims abstract description 10
- 239000002893 slag Substances 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 238000003756 stirring Methods 0.000 abstract description 15
- 210000000988 bone and bone Anatomy 0.000 abstract description 11
- 239000000463 material Substances 0.000 description 4
- 238000009835 boiling Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 208000010392 Bone Fractures Diseases 0.000 description 1
- 208000006670 Multiple fractures Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The utility model discloses a digestion separation device in the process of peptone preparation, which comprises a tank body and a tank cover, wherein the tank body and the tank cover are connected through a fastener, the tank body comprises an inner tank and an outer tank, a stirring motor is arranged on the tank cover, and a stirring device connected with the stirring motor is positioned in the inner tank; the bottom of the inner tank is provided with a slag outlet, and a heating device is arranged in the wall of the inner tank; an oil-water overflow hopper is arranged in the inner tank, a floating ball is fixedly connected to the side of the oil-water overflow hopper, the oil-water overflow hopper is communicated with a hose, the hose penetrates out of the tank body to be connected with a liquid pump, and an oil outlet of the liquid pump is connected into the outer tank; a vertical guiding fixing frame is arranged on the side wall of the inner tank, and the oil-water overflow hopper and the floating ball can only move in the guiding fixing frame; the inside of the outer tank is also provided with a grease overflow hopper and a floating ball, a hose penetrates out from the lower part of the tank wall of the outer tank to be connected with a liquid pump, and an oil outlet at the other end of the liquid pump is connected with a grease tank; the bottom of the outer tank is provided with a clear soup outlet, and the device utilizes the floating ball to separate the steamed oil, water and bone residues.
Description
Technical Field
The utility model relates to the technical field of animal peptone production, in particular to a digestion separation device in the peptone preparation process.
Background
Peptone is produced with animal bone as material and through crushing, steaming, separating, enzymolysis, concentration, spray drying and other technological processes. The digestion separation is one of the key processes, and after digestion, the animal bones dissolve out myoproteins and are partially decomposed, fat in the bones is separated out, and the grease, the digestion liquid and the bone residues generated after digestion are separated and enter the next process.
The conditions in the digestion separation process can directly influence the quality of the final product, and the separation efficiency in the separation process has a great influence on the whole process. In the past, the digestion separator for peptone production is mostly after the grease solidifies, and it is separated, because grease floats at the top, is unfavorable for the heat dissipation, the cooling time is extremely long, inefficiency influences follow-up operation, at present, in order to improve work efficiency, can just carry out the separation of oil water after the profit layering, people can set up the oil drain port above the digestion jar body, set up the clear soup mouth below, but how can guarantee the oil water fully to separate, do not mix in the clear soup mouth drain liquid with grease, be the target that the technicians constantly pursue, because peptone is a kind of protein that is obtained through digestion, the boiling of each limbs position of animal and is soluble in water, the peptone product quality that mixing in grease can lead to declines.
Disclosure of Invention
In view of the problems set forth in the background art, the present utility model provides a digestion separation unit in the process of preparing peptone.
In order to achieve the above object, the present utility model provides the following solutions: the utility model provides a separation device that cooks in preparation peptone in-process, includes jar body and cover, connects through the fastener between jar body and the cover, the jar body is double-deck jar, including inner tank and outer jar, is provided with the inner tank in the outer jar, agitator motor is installed to the middle part of cover, and agitator motor drive end is connected with agitating unit, agitating unit is located the inner tank;
the bottom of the inner tank is funnel-shaped and penetrates to the outside of the outer tank to form a slag hole, and a heating device is arranged in the tank wall of the inner tank; an oil-water overflow hopper is arranged in the inner tank, a floating ball is fixedly connected to the side of the oil-water overflow hopper, the oil-water overflow hopper is communicated with a hose, the hose penetrates out of the lower part of the tank wall of the inner tank, enters the outer tank, penetrates out of the tank wall of the outer tank and is connected with a liquid pump, and an oil outlet of the liquid pump is connected into the outer tank through a pipeline; the side wall of the inner tank is provided with a vertical guide fixing frame, and the oil-water overflow hopper and the floating ball are positioned in the guide fixing frame and can only move in the guide fixing frame;
the oil overflow hopper is also arranged in the outer tank, a floating ball is fixedly connected to the side of the oil overflow hopper, the oil overflow hopper is communicated with a hose, the hose penetrates out of the lower part of the tank wall of the outer tank to be connected with a liquid pump, and an oil outlet at the other end of the liquid pump is connected with the oil tank; the bottom of the outer tank is provided with a clear soup outlet.
Further, a filter screen is arranged on the upper end face of the oil-water overflow hopper to filter oil water and prevent bone residues from entering the outer tank.
Further, the front and back of the liquid pump are provided with control valves.
Further, two observation windows are arranged on the tank wall of the outer tank, one of the two observation windows penetrates through the inner tank through the observation cylinder, the inner tank can be observed, and the other outer tank can be observed.
Further, the tank cover is provided with exhaust ports at positions corresponding to the inner tank and the outer tank respectively.
Further, the tank cover is provided with a hanging ring.
Further, the bottom of the tank body is provided with supporting legs.
The utility model has the technical effects that: the utility model provides a digestion separation device in the peptone preparation process, wherein a tank body and a tank cover are arranged in a split manner, and the tank cover is cleaned in the tank when being opened; the floating ball is utilized for separation, the oil-water overflow hopper floats on the liquid surface under the action of the floating ball, a liquid pump is started, and the oil-water and bone residues are separated from the liquid on the upper layer by starting the suction; similarly, the floating ball is used for realizing the separation of oil and water in the outer tank, the floating ball descends along with the descending of the liquid level, and when the oil and water layer area is about to be reached, the oil separation is stopped, so that the water in the oil and water layer area is prevented from being mixed into the oil; the stirring device is arranged in the inner tank, and in the cooking process, the stirring device is uniformly heated by stirring, so that the grease in the crushed bones can be fully separated.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of an oil-water overflow hopper according to the present utility model
In the figure, 1 part of the tank body, 11 part of the inner tank, 111 part of the slag hole, 112 part of the heating device, 113 part of the guide fixing frame, 12 part of the outer tank, 121 part of the clear soup outlet, 2 part of the tank cover, 21 part of the stirring motor, 22 part of the stirring device, 23 part of the air outlet, 24 part of the lifting ring, 3 part of the fastening piece, 4 part of the oil water overflow hopper, 41 part of the filtering net, 5 part of the oil overflow hopper, 6 part of the floating ball, 7 part of the flexible pipe, 8 part of the liquid pump, 9 part of the control valve, 10 part of the observation window, 20 part of the supporting leg and 30 part of the oil tank.
Detailed Description
In order that the manner in which the utility model is practiced, as well as the features and objects and advantages thereof, will be readily apparent from the following detailed description of the utility model taken in conjunction with the accompanying drawings 1-2.
Referring to fig. 1, the digestion separation device in the peptone preparation process provided by the utility model comprises a tank body 1 and a tank cover 2, wherein the tank body 1 and the tank cover 2 are connected through a fastener 3; the tank body 1 is a double-layer tank and comprises an inner tank 11 and an outer tank 12, the inner tank 11 is arranged in the outer tank 12, a stirring motor 21 is arranged in the middle of the tank cover 2, the driving end of the stirring motor 21 is connected with a stirring device 22, and the stirring device 22 is positioned in the inner tank 11;
the bottom of the inner tank 11 is funnel-shaped and penetrates to the outside of the outer tank to form a slag hole 111, and a heating device 112 is arranged in the tank wall of the inner tank 11; the inside of the inner tank 11 is provided with an oil-water overflow hopper 4, as shown in fig. 2, the upper end surface of the oil-water overflow hopper 4 is provided with a filter screen 41, the side of the oil-water overflow hopper 4 is fixedly connected with a floating ball 6, the oil-water overflow hopper 4 is communicated with a hose 7, the hose penetrates out from the lower part of the tank wall of the inner tank 11, enters the outer tank 12, penetrates out from the tank wall of the outer tank 12 and is connected with a liquid pump 8, and the oil outlet of the liquid pump is connected into the outer tank through a pipeline; a vertical guiding fixing frame 113 is arranged on the side wall of the inner tank 11, and the oil-water overflow hopper 4 and the floating ball 6 are positioned in the guiding fixing frame 113 and can only move in the guiding fixing frame 113;
the inside of the outer tank 12 is also provided with a grease overflow hopper 5, a floating ball 6 is fixedly connected to the side of the grease overflow hopper 5, the grease overflow hopper 5 is communicated with a hose 7, the hose 7 penetrates out of the lower part of the tank wall of the outer tank to be connected with a liquid pump 8, and the oil outlet of the other end of the liquid pump 8 is connected with a grease tank 30; the bottom of the outer tank 12 is provided with a clear soup outlet 121.
The liquid pump 8 is provided with a control valve 9 at the front and back. Two observation windows 10 are arranged on the tank wall of the outer tank 12, one of the two observation windows penetrates through the inner tank through an observation cylinder, so that the liquid level change in the inner tank can be observed, and the liquid level change of the outer tank can be observed. The tank cover 2 is provided with exhaust ports 23 corresponding to the positions of the inner tank and the outer tank respectively, and is also provided with hanging rings 24, so that the tank cover can be opened conveniently. The bottom of the tank body 1 is provided with supporting legs 20.
The working principle is as follows: before operation, the tank cover 2 is lifted off, broken bones and water are put into the inner tank 11, then the tank cover 2 is lifted back, and the tank body 1 and the tank cover 2 are tightly fixed by the fastener 3.
In operation, the heating device 112 and the stirring motor 21 are started to cook the material in the inner tank 11, and the stirring device stirs the material to uniformly heat the material.
After the boiling is finished, standing for about half an hour, starting a liquid pump 8 connected with an oil-water overflow hopper 4, leading out grease and water on bone residues into an outer tank 12 through the oil-water overflow hopper, observing through an observation window 10, and closing the liquid pump 8 when the floating ball approaches the bone residues; after standing for 2-3 hours again, after the water and oil components can be thoroughly separated, the liquid pump 8 connected with the oil overflow hopper 5 is opened, the oil on the upper layer is collected into the oil tank 30, and when the floating ball is about to reach the oil-water layering region, the liquid pump is timely closed through the observation window 10. Bone slag in the inner tank 11 may be discharged through a slag outlet under the inner tank 11, and clear soup in the outer tank 12 may be discharged through a clear soup outlet 121 below.
When cleaning, the tank cover 2 is lifted, the tank cover is cleaned by water, and then the sewage is discharged through a slag outlet and a clear soup outlet under the tank body.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced with equivalents; such modifications and substitutions do not depart from the spirit of the technical solutions according to the embodiments of the present utility model.
Claims (7)
1. The utility model provides a digestion separator in-process is prepared to peptone, its characterized in that includes a jar body (1) and cover (2), connect through fastener (3) between jar body (1) and the cover (2), jar body (1) is double-deck jar, including inner tank (11) and outer jar (12), is provided with inner tank (11) in outer jar (12), agitator motor (21) are installed to the middle part of cover (2), and agitator motor drive end is connected with agitating unit (22), agitating unit (22) are located inner tank (11);
the bottom of the inner tank (11) is funnel-shaped and penetrates to the outside of the outer tank to form a slag outlet (111), and a heating device (112) is arranged in the tank wall of the inner tank (11); an oil-water overflow hopper (4) is arranged in the inner tank (11), a floating ball (6) is fixedly connected to the side of the oil-water overflow hopper, the oil-water overflow hopper (4) is communicated with a hose (7), the hose (7) penetrates out of the lower part of the tank wall of the inner tank (11), enters the outer tank (12), then penetrates out of the tank wall of the outer tank and is connected with a liquid pump (8), and an oil outlet of the liquid pump (8) is connected into the outer tank (12) through a pipeline; a vertical guide fixing frame (113) is arranged on the side wall of the inner tank (11), and the oil-water overflow hopper (4) and the floating ball (6) are positioned in the guide fixing frame (113) and can only move in the guide fixing frame (113);
the inside of the outer tank (12) is also provided with a grease overflow hopper (5), a floating ball (6) is fixedly connected to the side of the grease overflow hopper (5), the grease overflow hopper (5) is communicated with a hose (7), the hose penetrates out of the lower part of the tank wall of the outer tank to be connected with a liquid pump (8), and an oil outlet at the other end of the liquid pump (8) is connected with a grease tank (30); the bottom of the outer tank (12) is provided with a clear soup outlet (121).
2. The digestion separation unit in the process of preparing peptone as claimed in claim 1, wherein a filter screen (41) is provided on the upper end surface of the oil-water overflow hopper (4).
3. The digestion separation unit in the preparation of peptone as claimed in claim 1, characterized in that the liquid pump (8) is provided with control valves (9) before and after.
4. A digestion separation unit in a peptone process according to claim 1, characterized in that the tank wall of the outer tank (12) is provided with two viewing windows (10), one of which penetrates the inner tank through the viewing cylinder.
5. The digestion separation unit in the process of preparing peptone as claimed in claim 1, wherein the tank cover (2) is provided with exhaust ports (23) at positions corresponding to the inner tank and the outer tank, respectively.
6. The digestion separation unit in the preparation of peptone as claimed in claim 1, characterized in that the tank cover (2) is provided with a hanging ring (24).
7. The digestion separation unit in the preparation of peptone as claimed in claim 1, characterized in that the bottom of the tank (1) is mounted with legs (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321115031.2U CN220003049U (en) | 2023-05-10 | 2023-05-10 | Digestion separation device in peptone preparation process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321115031.2U CN220003049U (en) | 2023-05-10 | 2023-05-10 | Digestion separation device in peptone preparation process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220003049U true CN220003049U (en) | 2023-11-14 |
Family
ID=88681040
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321115031.2U Active CN220003049U (en) | 2023-05-10 | 2023-05-10 | Digestion separation device in peptone preparation process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220003049U (en) |
-
2023
- 2023-05-10 CN CN202321115031.2U patent/CN220003049U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |