CN208517322U - A kind of oyster polysaccharide extraction concentration integrated tank - Google Patents

A kind of oyster polysaccharide extraction concentration integrated tank Download PDF

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Publication number
CN208517322U
CN208517322U CN201820933775.8U CN201820933775U CN208517322U CN 208517322 U CN208517322 U CN 208517322U CN 201820933775 U CN201820933775 U CN 201820933775U CN 208517322 U CN208517322 U CN 208517322U
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inner cylinder
reaction
rotation pipe
oyster
tank
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CN201820933775.8U
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郭平强
杨彩英
谢丽娟
黄鹭强
邓良斌
陈由强
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Fujian Normal University
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Fujian Normal University
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Abstract

The utility model relates to a kind of oyster polysaccharides to extract concentration integrated tank, including reaction can body and be fixed on reactor tank body interior for placing the perforated basket of oyster;Reacting can body includes the inner cylinder set gradually from the inside to the outside, chuck layer, insulating layer and the blind flange that inner cylinder top is arranged in;Inner cylinder is provided with vacuum pumping opening and water inlet on the side wall of blind flange;The top of chuck layer side wall is provided with upper orifice, and bottom end is provided with lower nozzle;Upper orifice and lower nozzle are connected to through insulating layer and with chuck layer the hot transmitting of progress;The one side wall that one end of rotation pipe extends transversely through reaction can body is extended in inner cavity and is rotatablely connected with the side wall for reacting can body, and nozzle is bent towards basketry and exceeds basket bottom, the material mouth that the other end is connected to sanitation-grade circulating pump and the setting of inner cylinder bottom by recycling pipeline section, can be realized circulating for extracting solution;One is fixedly connected on the outside of reaction can body for controlling the rotation pipe device of rotation pipe rotation.

Description

A kind of oyster polysaccharide extraction concentration integrated tank
Technical field
The utility model relates to Polyose extraction enrichment facilities in oyster processing, and in particular to a kind of oyster polysaccharide extraction concentration Integrated tank.
Background technique
China is oyster culture big country, and oyster yield accounts for 40% of shellfish or so, and resource is extremely abundant.Oyster contains abundant Vitamin and minerals, especially microelements such as selenium, zinc;Oyster contains a large amount of nutrient substance, including oyster again Polysaccharide, polypeptide and amino acid etc. have good alimentary health-care function.Using oyster as primary raw material, processing is produced rich in biology The marine health function of the nutritional ingredients such as active peptide, active polysaccharide, good protein, amino acid and multivitamin, minerals Product has good exploitation and application prospect.The preparation of general oyster polysaccharide crude extract is made using churned mechanically method It is mixed well with water and constantly boiling is concentrated, and after concentrate filtering, concentrate spray drying can be obtained.However, passing through machinery Stirring extracts oyster polysaccharide with thermophilic digestion and is unfavorable for the exploitation of later period oyster meat first is that mechanical stirring can blend oyster meat With utilization;Second is that the uniformity of feed liquid is poor in whipping process, oyster polysaccharide sufficiently cannot be extracted to the full extent.
Utility model content
In view of above-mentioned deficiencies of the prior art, the utility model is intended to provide a kind of oyster polysaccharide extraction concentration integrated tank, The device can overcome the problems such as oyster meat is broken and oyster polysaccharide extraction is insufficient in mechanical agitation process.
The technical solution of the utility model is as follows:
A kind of oyster polysaccharide extraction concentration integrated tank, including react can body and be fixed on reactor tank body interior and be used for Place the perforated basket of oyster;The reaction can body include the inner cylinder set gradually from the inside to the outside, chuck layer, insulating layer with And inner cylinder top is set for sealing the blind flange of inner cylinder;The inner cylinder is provided with very on the side wall of blind flange Empty pump port and water inlet;The top of the chuck layer side wall is provided with upper orifice, and bottom end is provided with lower nozzle;The upper orifice It is connected to through the insulating layer and with lower nozzle with chuck layer, carries out hot transmitting for steam and hot water disengaging chuck layer;Rotation The one side wall that one end of pipe extends transversely through the reaction can body, which is extended in inner cavity and rotated with the side wall for reacting can body, to be connected It connects, the other end is by recycling the material mouth that pipeline section is connected to sanitation-grade circulating pump and inner cylinder bottom is arranged;The rotation pipe Nozzle be located at basket bottom;The reaction can body, rotation pipe, circulation pipeline section, sanitation-grade circulating pump and material mouth are mutual Connection can be realized circulating for extracting solution;One is fixedly connected on the outside of the reaction can body for controlling rotation pipe rotation Rotate pipe device.
Wherein, the rotation pipe device includes the control-rod being vertically arranged and the rotation for being fixedly connected on the control-rod top Change hands wheel;The control-rod is connected to the lateral wall of reaction can body by rotating device fixed frame;The control-rod is a snail Bar, the rotation pipe outer ring below control-rod is socketed a worm gear can cooperate rotation with the control-rod, and then drive rotation Pipe adjusts nozzle direction.
Wherein, it is connected to the material mouth and horizontally disposed circulation pipeline section one end is provided with liquid outlet, close to liquid outlet Place is provided with the check valve of control solution flow direction, and the liquid outlet other end is connected to the connection of sanitation-grade circulating pump;The material mouth is defended Raw grade circulating pump, rotation pipe pass through ready-packaged joint respectively and connect with circulation pipeline section.
Wherein, it is symmetrically arranged with eyenut on the blind flange, it can be by blind flange and anti-by locking eyenut Answer can body fixing seal;It is additionally provided with auxiliary material import on the blind flange, shines in CIP rotating wash bowl and tank for being cleaned in tank Bright tool regards lamp lens.
Wherein, the inner cylinder inner sidewall is provided with basket holder;The basketry under the support of basket holder with inner cylinder Inner sidewall connection;Lifting lug is provided at the top of the basketry and at the top of blind flange.
Wherein, the reactor tank main body wall is provided with through the insulating layer, chuck layer, inner cylinder at material mouth PH meter and thermometer;The reaction can body can be fixed on required operative position by being symmetricly set on the branch ear mount of lateral wall It sets.
Wherein, heat barrier foam is filled in the insulating layer.
The utility model has the following beneficial effects:
1, integrated tank provided by the utility model makes negative pressure in integrated tank using principle is vacuumized, and is being lower than feed liquid It boils at 100 DEG C, meanwhile, force progress liquid circulation to play the work stirred and evenly mixed to substitute mechanical stirring using circulating pump With, and can guarantee the integrality of oyster meat as far as possible, and digestion time can be extended, reduce water consumption.
2, oyster is packed into basketry with holes in the utility model, is immersed in the water the extraction for carrying out oyster polysaccharide, makes male The Polyose extraction of oyster and the overall process of concentration occur in basketry, easy to operate, directly lift basketry after the reaction was completed It is separated by solid-liquid separation.
3, the chuck layer of integrated reacting tank and insulating layer are used in conjunction with each other in the utility model, so that reactor tank is kept the temperature Effect is more preferable, longer life expectancy, while can guarantee to extract temperature in concentration process and stablize, and is conducive to mentioning for active material in oyster It takes.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model;
Fig. 2 is the enlarged drawing in Fig. 1 at A.
Appended drawing reference:
1, can body is reacted;11, inner cylinder;111, vacuum pumping opening;112, water inlet;113, material mouth;12, collet Layer;121, upper orifice;122, lower nozzle;13, insulating layer;14, pH meter;15, thermometer;16, endoscopy glass;17, branch ear mount;2, Basketry;21, basket holder;3, blind flange;31, eyenut;32, auxiliary material import;33, CIP rotating wash bowl;34, lamp lens is regarded;4, turn Dynamic pipe;41, worm gear;42, abrasionproof rubber stopper;5, pipeline section is recycled;51, liquid outlet;52, check valve;53, ready-packaged joint;6, hygienic Grade circulating pump;7, pipe device is rotated;71, control-rod;72, rotation hand wheel;73, rotating device fixed frame;8, lifting lug;9, it controls Cabinet;91, display screen;92, battery main switch.
Specific embodiment
The utility model is described in detail in the following with reference to the drawings and specific embodiments.
Referring to Fig. 1, a kind of oyster polysaccharide extraction concentration integrated tank, including reaction can body 1 and setting are in reactor tank master For placing the perforated basket 2 of oyster inside body 1;It is described reaction can body 1 include set gradually from the inside to the outside inner cylinder 11, Chuck layer 12, insulating layer 13 and 11 top of inner cylinder is set for sealing the blind flange 3 of inner cylinder 11;The insulating layer 13 In be filled with heat barrier foam;The inner cylinder 11 is provided with vacuum pumping opening 111 and water inlet on the side wall of blind flange 3 112;The top of 12 side wall of chuck layer is provided with upper orifice 121, and bottom end is provided with lower nozzle 122;121 He of upper orifice Lower nozzle 122 is connected to through the insulating layer 13 and with chuck layer 12, carries out hot biography for steam and hot water disengaging chuck layer 12 It is handed in the solution in inner cylinder 11 and boiling is carried out to oyster;Vacuum pump is helped to take tank away by vacuum pumping opening 111 simultaneously Interior air so that being in negative pressure state in tank, and then reduces the boiling point of extracting solution in tank, keeps extracting solution progress vacuum in tank dense Contracting;The chuck layer 12 and being used cooperatively for insulating layer 13 can make the solution in inner cylinder 11 heat with heat insulation effect more It is good, be conducive to the extraction of active material;Rotation pipe 4 is rotatablely connected with the side wall for reacting can body 1;The rotation pipe 4 The one side wall that one end extends transversely through the reaction can body 1 extends in inner cavity, and the other end is connected to health by recycling pipeline section 5 Grade circulating pump 6 and the material mouth 113 of 11 bottom of inner cylinder setting;4 nozzle of rotation pipe is located at 2 bottom of basketry;It is described anti- Can body 1, rotation pipe 4, circulation pipeline section 5, sanitation-grade circulating pump 6 and material mouth 113 is answered to be interconnected and can be realized extracting solution Circulate;One is fixedly connected with for controlling the rotation pipe device 7 of the rotation of rotation pipe 4 on the outside of the reaction can body 1.
Referring to Fig. 1 and Fig. 2, the rotation pipe device 7 includes the control-rod 71 being vertically arranged and is fixedly connected on control-rod The rotation hand wheel 72 on 71 tops;The control-rod 71 is connected to the lateral wall of reaction can body 1 by rotating device fixed frame 73; The control-rod 71 is a worm screw, positioned at 4 outer ring of rotation pipe socket, one worm gear 41 of 71 lower section of control-rod and the control-rod 71 Cooperation rotation;71 top of control-rod is fixedly connected with the rotation hand wheel 72;Rotation rotation hand wheel 72 can adjust rotation pipe 4 The direction of nozzle;The rotation pipe 4 is provided with abrasionproof rubber stopper 42 with inner cylinder 11 and 12 connectivity part of chuck layer.
Referring to Fig. 1, it is connected to the material mouth 113 and horizontally disposed 5 one end of circulation pipeline section is provided with liquid outlet 51, leaned on The check valve 52 of control solution flow direction is provided at nearly liquid outlet 51,51 other end of liquid outlet is connected to the company of sanitation-grade circulating pump 6 It connects;The material mouth 113, sanitation-grade circulating pump 6, rotation pipe 4 are connect by ready-packaged joint 53 with circulation pipeline section 5 respectively;By The oyster polysaccharide solution of multiple circulation extracting concentrating process can flow through material mouth 113 and circulation pipeline section 5 is exported by liquid outlet 51 and received Collection.
Referring to Fig. 1, it is symmetrically arranged with eyenut 31 on the blind flange 3, by the eyenut 31 by blind flange 3 With react 1 fixing seal of can body;Auxiliary material import 32, CIP rotating wash bowl 33 and view lamp lens are additionally provided on the blind flange 3 34;The auxiliary material import 32 may be implemented in do not open blind flange 3 in the case where in the tank enzyme needed for addition enzyme digestion reaction etc. it is auxiliary Material;The CIP rotating wash bowl 33 can be by outer water pump to carrying out hydro-peening in tank;It is arranged on the view lamp lens 34 by pressing Switch controls view lamp lens 34 work, if necessary to provide light in reactor tank.
Referring to Fig. 1,11 inner sidewall of inner cylinder is provided with basket holder 21;The basketry 2 is under the support of basket holder 21 It is connect with the inner sidewall of inner cylinder 11;It is provided with lifting lug 8 at the top of 2 top of basketry and blind flange 3, operator can lift and hang Ear 8 fast moves basketry 2 and blind flange 3.
Referring to Fig. 1,1 side wall of reaction can body is provided with through the insulating layer 13, collet at material mouth 113 The pH meter 14 and thermometer 15 of layer 12, inner cylinder 11, for monitoring the variation of solution temperature and pH in tank;The reaction can body 1 can be fixed on required operating position by being symmetricly set on the branch ear mount 17 of lateral wall.
Referring to Fig. 1, the lateral wall of reaction can body 1 is provided with endoscopy glass 16, is respectively aligned to basketry 2 and rotation in tank The position of 4 nozzle of pipe can sufficiently observe the response situation in tank.
Referring to Fig. 1, the work of reactor tank is controlled by a control cabinet 9;Display screen is respectively arranged on the control cabinet 9 91, battery main switch 92 and the respectively switch-dividing of control each unit work;Wherein, circulation switch pump and sanitation-grade circulating pump 6 Electrical connection controls the work of sanitation-grade circulating pump 6;Pumping switch pump is electrically connected with vacuum pump, is controlled its work and is passed through very Empty pump port 111 takes air in tank away;Control cabinet 9 is electrically connected with pH meter 14, and pH value in tank can be shown on display screen 91, is passed through Thermometer 15 can directly observe temperature in tank.
Working principle of the utility model is:
It feeds intake plus water: unclamping the eyenut 31 on blind flange 3, open blind flange 3, operator can be by lifting lug 8 by method Blue lid 3 hangs shifting, the basketry 2 for installing oyster is hung in tank by the lifting lug 8 being arranged at the top of basketry 2, basketry 2 falls into inner cylinder 11 Basket holder 21 on side wall is fixed, and then covers blind flange 3 and locks eyenut 31 and completes the process that feeds intake.Feed intake completion Afterwards, the water of corresponding amount is added in tank from water inlet 112 (water level should be higher than the oyster bed of material in tank).
Boiling oyster extracts polysaccharide: steam is passed through from the upper orifice 121 of 12 top side wall of chuck layer, to drive collet Original condensed water in layer 12, so that condensed water is discharged from lower nozzle 122, using the heat transfer effect of steam in inner cylinder 11 Water and oyster carry out heating boiling, while starting sanitation-grade circulating pump 6, check valve 52 closed, in the work of sanitation-grade circulating pump 6 Under, the aqueous solution in inner cylinder 11 is extracted out through material mouth 113, is circulated by circulation pipeline section 5 and rotation pipe 4, at this time Rotation hand wheel 72 is rotated, control-rod 71 is driven to rotate, the rotation of control-rod 71 drives worm gear 41 to rotate;The rotation of worm gear 41 drives rotation Pipe 4 rotates, and the nozzle for making rotation pipe 4 upward, towards 2 side of basketry, passes through the aqueous solution energy that sanitation-grade circulating pump 6 is promoted in this way It is enough quickly to be sprayed from the nozzle of rotation pipe 4, mixing is stirred to the oyster in basketry 2 by the effect of water flow, is avoided male Oyster sinks to the bottom to influence extraction effect.After extraction process, the eyenut 31 of blind flange 3 is opened, by being arranged in blind flange 3 On lifting lug 8 blind flange 3 is hung into shifting, and the basketry 2 for having installed oyster is hung out in tank by the lifting lug 8 at 2 top of basketry and is taken out Then oyster covers blind flange 3 and locks eyenut 31.
Enzymatic hydrolysis: oyster is extracted after polysaccharide completes and take out oyster, is passed through hot water in chuck layer 12, and hot water is from lower nozzle 122 enter, and are discharged from upper orifice 121, and the mode of same logical heat transfer heats the extracting solution in inner cylinder 11;At this time Rotation hand wheel 72 is rotated, so that the nozzle of rotation pipe 4 is downward;Enzyme needed for enzymatic hydrolysis is added by auxiliary material import 32 simultaneously etc. is auxiliary Material;Start sanitation-grade circulating pump 6, check valve 52 is closed, under the action of sanitation-grade circulating pump 6, by the extraction in inner cylinder 11 Liquid is extracted out through material mouth 113, is circulated in tank by circulation pipeline section 5 and rotation pipe 4, and enzyme digestion reaction occurs.
Concentration: enter the vacuum concentration stage after enzyme digestion reaction, using vacuum pump from vacuum pumping opening 111 to tank It inside vacuumizes, can reduce the boiling point of extracting solution under vacuum conditions, extracting solution is equally in the effect of sanitation-grade circulating pump 6 in tank Under circulated, during circulating can rapid evaporation, oyster polysaccharide solution is concentrated, after the completion of concentration Open check valve 52, extract are collected via material mouth 113 and the export of liquid outlet 51.
Concentration integrated tank is extracted to a kind of oyster polysaccharide provided by the embodiments of the present invention above to have carried out in detail It introduces, to those skilled in the art, based on the idea of the embodiment of the present invention, in specific embodiments and applications It will change, in conclusion the content of the present specification should not be construed as a limitation of the present invention.

Claims (7)

1. a kind of oyster polysaccharide extracts concentration integrated tank, it is characterised in that: including reaction can body (1) and be fixed on reactor tank For placing the perforated basket (2) of oyster inside main body (1);The reaction can body (1) includes setting gradually from the inside to the outside Inner cylinder (11), chuck layer (12), insulating layer (13) and setting are on inner cylinder (11) top for sealing inner cylinder (11) Blind flange (3);The inner cylinder (11) is provided with vacuum pumping opening (111) and water inlet on the side wall of blind flange (3) (112);The top of chuck layer (12) side wall is provided with upper orifice (121), and bottom end is provided with lower nozzle (122);On described Nozzle (121) and lower nozzle (122) are connected to through the insulating layer (13) and with chuck layer (12), are passed in and out for steam and hot water Chuck layer (12) carries out hot transmitting;In the one side wall that one end of rotation pipe (4) extends transversely through reaction can body (1) extends to It is rotatablely connected in chamber and with the side wall for reacting can body (1), the other end is connected to sanitation-grade circulating pump by recycling pipeline section (5) (6) and inner cylinder (11) bottom setting material mouth (113);The nozzle of the rotation pipe (4) is located at basketry (2) bottom;Institute Reaction can body (1), rotation pipe (4), circulation pipeline section (5), sanitation-grade circulating pump (6) and material mouth (113) is stated to be interconnected It can be realized circulating for extracting solution;One is fixedly connected on the outside of the reaction can body (1) for controlling rotation pipe (4) rotation Rotation pipe device (7).
2. oyster polysaccharide according to claim 1 extracts concentration integrated tank, it is characterised in that: the rotation pipe device (7) Including the control-rod (71) being vertically arranged and it is fixedly connected on the rotation hand wheel (72) on the control-rod (71) top;The control Bar (71) is connected to the lateral wall of reaction can body (1) by rotating device fixed frame (73);The control-rod (71) is a snail Bar, being located at rotation pipe (4) the outer ring socket one worm gear (41) below control-rod (71) can turn with the control-rod (71) cooperation It is dynamic, and then rotation pipe (4) is driven to adjust nozzle direction.
3. oyster polysaccharide according to claim 2 extracts concentration integrated tank, it is characterised in that: with the material mouth (113) It is connected to and horizontally disposed circulation pipeline section (5) one end is provided with liquid outlet (51), it is molten that control is provided at liquid outlet (51) Liquid stream to check valve (52), liquid outlet (51) other end is connected to sanitation-grade circulating pump (6);The material mouth (113), health Grade circulating pump (6), rotation pipe (4) are connect by ready-packaged joint (53) with circulation pipeline section (5) respectively.
4. oyster polysaccharide according to claim 3 extracts concentration integrated tank, it is characterised in that: the blind flange (3) on pair Title be provided with eyenut (31), by locking eyenut (31) can by blind flange (3) with react can body (1) fix it is close Envelope;Auxiliary material import (32), CIP rotating wash bowl (33) and tank intraoral illumination for cleaning in tank are additionally provided on the blind flange (3) Tool regards lamp lens (34).
5. oyster polysaccharide according to claim 4 extracts concentration integrated tank, it is characterised in that: on the inside of the inner cylinder (11) Wall is provided with basket holder (21);The basketry (2) connect under the support of basket holder (21) with the inner sidewall of inner cylinder (11);Institute It states at the top of basketry (2) and is provided with lifting lug (8) at the top of blind flange (3).
6. oyster polysaccharide according to claim 5 extracts concentration integrated tank, it is characterised in that: the reaction can body (1) Lateral wall be provided at material mouth (113) through the insulating layer (13), chuck layer (12), inner cylinder (11) pH meter (14) and thermometer (15);Reaction can body (1) can be fixed on institute by being symmetricly set on the branch ear mount (17) of lateral wall The operating position needed.
7. oyster polysaccharide according to claim 6 extracts concentration integrated tank, it is characterised in that: filled out in the insulating layer (13) Filled with heat barrier foam.
CN201820933775.8U 2018-06-15 2018-06-15 A kind of oyster polysaccharide extraction concentration integrated tank Active CN208517322U (en)

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CN201820933775.8U CN208517322U (en) 2018-06-15 2018-06-15 A kind of oyster polysaccharide extraction concentration integrated tank

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113828053A (en) * 2021-10-21 2021-12-24 丽江英煌集生物工程有限公司 Separation and purification preparation device and separation and purification method for maca polysaccharide

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113828053A (en) * 2021-10-21 2021-12-24 丽江英煌集生物工程有限公司 Separation and purification preparation device and separation and purification method for maca polysaccharide

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