CN219986487U - Plasma cladding build-up welding device - Google Patents
Plasma cladding build-up welding device Download PDFInfo
- Publication number
- CN219986487U CN219986487U CN202321076890.5U CN202321076890U CN219986487U CN 219986487 U CN219986487 U CN 219986487U CN 202321076890 U CN202321076890 U CN 202321076890U CN 219986487 U CN219986487 U CN 219986487U
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- plasma
- mounting plate
- processing
- assembly
- device main
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- 238000003466 welding Methods 0.000 title claims abstract description 27
- 238000005253 cladding Methods 0.000 title claims abstract description 20
- 238000005498 polishing Methods 0.000 claims description 20
- 230000001681 protective effect Effects 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000011324 bead Substances 0.000 claims 6
- 230000000694 effects Effects 0.000 abstract description 8
- 239000002893 slag Substances 0.000 abstract description 6
- 239000012535 impurity Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Arc Welding In General (AREA)
Abstract
The utility model discloses a plasma cladding surfacing device which comprises a workbench and a plasma surfacing device main body, wherein a mounting plate is arranged on the workbench through a lifting assembly and is connected with the plasma surfacing device main body, a protection assembly is arranged outside the bottom end of the plasma surfacing device main body, a collecting mechanism is arranged in the protection assembly, and a first processing assembly and a second processing assembly are respectively arranged below the mounting plate through a resetting assembly. The utility model can pretreat the surface before processing, improve the effect of subsequent surfacing processing, and can polish and polish the surface splashed welding slag and the like after processing is finished, thereby ensuring the flatness and the appearance of the surface, and the reset component can ensure that the processing component is always attached to the workpiece during processing, thereby ensuring the processing effect.
Description
Technical Field
The utility model relates to the technical field of ion cladding, in particular to a plasma cladding surfacing device.
Background
Plasma powder overlaying is a overlaying process which takes a plasma arc as a heat source, uses high temperature generated by the plasma arc to rapidly heat and melt, mix, diffuse and solidify alloy powder and the surface of a matrix together, and forms a layer of high-performance alloy layer by self-excitation cooling after plasma beam leaves, so that the strengthening and hardening of the surface of a part are realized.
Disclosure of Invention
The utility model aims to provide a plasma cladding overlaying device for solving the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a plasma cladding build-up welding device, includes workstation and plasma build-up welding device main part, is equipped with the mounting panel through lifting unit on the workstation, and the mounting panel is connected with plasma build-up welding device main part to plasma build-up welding device main part is located the mounting panel bottom outside and is equipped with the protection component, is equipped with collection mechanism in the protection component, is equipped with first processing component and second processing component respectively through reset assembly under the mounting panel.
Preferably, in order to facilitate the distance between the adjusting device and the workpiece, the processing operation is facilitated, the lifting assembly comprises hydraulic telescopic rods which are equidistantly arranged on the workbench, lifting plates are arranged at the output ends of the hydraulic telescopic rods, and mounting grooves matched with the mounting plates are formed in the lifting plates.
Preferably, in order to ensure that the processing assembly is always attached to the workpiece during working, the processing effect is ensured, the reset assembly comprises guide sliding columns which are arranged on two sides of the mounting plate in an equidistant sliding manner, springs are sleeved outside the guide sliding columns, limiting plates are arranged at the top ends of the guide sliding columns, and U-shaped frames are arranged below the guide sliding columns on the same side.
Preferably, the pretreatment can be carried out before the processing, the effect of overlaying is further improved, the first treatment assembly comprises a first polishing roller arranged in one U-shaped frame, a rotating shaft is arranged in the first polishing roller in a penetrating mode, and one end of the rotating shaft penetrates out of one U-shaped frame and extends to the outside to be connected with the output end of the motor.
Preferably, in order to polish the surface after processing, the second processing assembly comprises a polishing roller II arranged in the other U-shaped frame, a rotating shaft is arranged in the polishing roller II in a penetrating manner, and one end of the rotating shaft penetrates out of the other U-shaped frame and extends to the outside to be connected with the output end of the motor.
Preferably, in order to avoid spattering such as welding slag in the course of working, guarantee the safety of processing, the protective component is including setting up the outside protection casing of plasma build-up welding device main part, and the protection casing is connected with the mounting panel to the protection casing is located the mounting panel below, has embedded observation window on the protection casing front end lateral wall.
Preferably, in order to uniformly collect impurities and the like, the collecting mechanism comprises a collecting box arranged on the mounting plate, a connecting pipe is arranged on the side wall of the collecting box, the connecting pipe penetrates through the mounting plate and extends to the inside of the protective cover to be provided with an annular collecting pipe, and collecting ports are obliquely arranged below the annular collecting pipe at equal intervals.
Compared with the prior art, the utility model has the beneficial effects that:
(1) The two processing components are arranged, so that the surface can be preprocessed before processing, the effect of subsequent surfacing processing is improved, the other processing component can polish and polish welding slag and the like splashed on the surface after processing is finished, the surface is smooth and attractive, the reset component can ensure that the processing component is always attached to a workpiece during processing, the processing effect is ensured, the workpiece does not need to be moved to a polishing device for processing after processing is finished, and the integrated processing is more convenient;
(2) The protective component can protect in the processing process, can avoid splashing of welding slag and the like, can ensure the safety of the processing process, can avoid the welding slag from splashing everywhere to damage a user, improves the safety factor of the plasma cladding surfacing device, is simple to operate, can also ensure the cleanliness of a table top, and can conveniently and uniformly collect impurities and the like generated by welding by a collecting mechanism, thereby facilitating subsequent treatment.
Drawings
FIG. 1 is a schematic diagram of a plasma cladding surfacing device according to the present utility model;
FIG. 2 is a schematic view of a part of the structure of a plasma cladding overlaying device according to the present utility model;
FIG. 3 is a schematic structural diagram of a reset component in a plasma cladding overlaying device according to the present utility model;
fig. 4 is a schematic structural diagram of a protection component and a collection mechanism in a plasma cladding overlaying device according to the present utility model.
In the figure: 1. a work table; 2. a hydraulic telescopic rod; 3. a lifting plate; 4. a mounting groove; 5. a mounting plate; 6. a collection box; 7. a plasma surfacing device main body; 8. a protective cover; 9. an observation window; 10. a U-shaped frame; 11. a motor; 12. a limiting plate; 13. a grinding roller I; 14. a second polishing roller; 15. a rotating shaft; 16. a guide strut; 17. a spring; 18. a connecting pipe; 19. a circular collection tube; 20. and a collection port.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, an embodiment of the present utility model is provided: a plasma cladding surfacing device is used for a workbench 1 for placing a workpiece, a positioning device (a more mature technology is not needed to be described in detail) is arranged on the workbench 1, the workpiece to be processed can be conveniently positioned and fixed, stability in subsequent welding is guaranteed, processing quality is guaranteed, a lifting component for conveniently adjusting the height of a main body 7 of the plasma surfacing device is arranged above the workbench 1, the lifting component comprises hydraulic telescopic rods 2 vertically arranged at four corners of the workbench 1, lifting plates 3 are jointly arranged at the output ends of the four hydraulic telescopic rods 2, mounting grooves 4 are formed in the middle of the lifting plates 3, mounting plates 5 (the moving devices of an X axis and a Y axis are arranged in the mounting grooves 4 through moving devices, the moving devices can move in a linear guide rail device, a reciprocating screw rod and the like, the more mature technology is not needed to be described in detail), the workpiece can be conveniently moved with the main body 7 of the plasma surfacing device, and further the workpiece can be conveniently subjected to surfacing processing, wherein the main body 7 of the plasma surfacing device in the figure is only a part of a diagram (a welding gun, a powder feeder, a swinging device, a water tank and the like are also included, the device is a cold surfacing device is not needed to be used in detail in the surfacing technology).
Referring to fig. 1-4, in order to further improve the effect of surfacing processing of a workpiece, the surface can be polished after finishing processing, a first processing component and a second processing component are arranged on two sides of the bottom end of the mounting plate 5 through a reset component, the reset component comprises cylindrical sliding holes formed on the mounting plate 5 at equal intervals, a guide sliding column 16 is slidably matched in the sliding holes, a limiting plate 12 for preventing falling is welded at the top end of the guide sliding column 16, a U-shaped frame 10 is welded at the bottom end, springs 17 for facilitating buffering and resetting are arranged outside the guide sliding column 16 between the U-shaped frame 10 and the mounting plate 5, the first processing component and the second processing component comprise a polishing roller 13 and a polishing roller two 14 respectively arranged inside the two U-shaped frames 10, wherein the polishing roller one 13 is used for preprocessing the workpiece before surfacing, removing impurities, rust and the like, the effect of surfacing can be further improved, the polishing roller two 14 can polish and polish the welding position after processing, the surface flatness is guaranteed, attractiveness is also guaranteed, one end of each polishing roller is internally penetrated and provided with a U-shaped frame 10, one end of each polishing roller 15 penetrates through a motor 10, and is fixedly connected with the motor 11 through the U-shaped frame 11, and the side wall of the motor is fixedly arranged in the U-shaped frame 11, and the side wall is not fixedly connected with the U-shaped frame 11, and the side wall is fixedly connected with the motor through the U-shaped frame 11, and the side frame is fixedly connected with the U-shaped frame through the motor.
Referring to fig. 1-4, in order to ensure that welding slag does not splash around in the processing process, the welding process can be protected, welding safety and cleanliness of a table top are guaranteed, the bottom end of the mounting plate 5 is located outside the surfacing gun of the plasma surfacing device main body 7, a protection component is arranged outside the surfacing gun and comprises an annular hollow protection cover 8 welded with the bottom end of the mounting plate 5, an observation window 9 convenient for observing the internal condition is embedded in the front end of the protection cover 8, and in order to collect impurities generated in the processing process conveniently, a collecting mechanism is arranged on the peripheral side surface of the top end inside the protection cover 8, the collecting mechanism comprises a collecting box 6 (an exhaust fan and the like are arranged inside the collecting box 6) fixedly installed with the mounting plate 5 through bolts, the details are omitted, unified collection of the generated impurities is convenient, the side wall of the collecting box 6 is communicated with an L-shaped connecting pipe 18, the vertical section of the connecting pipe 18 penetrates through the mounting plate 5 and extends into the inside the protection cover 8 below, the bottom end of the connecting pipe 18 is connected with an annular collecting pipe 19, the bottom end of the annular collecting pipe 19 is obliquely provided with a collecting port 20, the oblique direction of the collecting port 20 is the direction of the pile, and the impurities generated in the processing process are convenient to collect the impurities and the impurities.
During operation, the workpiece to be processed is placed on the workbench 1, the hydraulic telescopic rod 2 contracts and moves downwards integrally, at this time, the two polishing rollers are in contact with the workpiece, along with the continuous downwards movement, upward thrust is generated on the workpiece, the guide sliding column 16 slides on the mounting plate 5, the spring 17 contracts and stores potential energy, the polishing rollers can always keep in contact with the workpiece, the protective cover 8 just contacts with the workpiece at this time, the mounting plate 5 is moved in the mounting groove 4 through the moving device, meanwhile, the motor 11 at the front end works, the polishing roller I13 on the rotating shaft 15 rotates, the workpiece can be preprocessed, the plasma surfacing device main body 7 works to carry out surfacing on the workpiece, impurities and the like can be collected through the exhaust fan in the collecting box 6 during processing, and after the processing is finished, the polishing roller II 14 rotates through the motor 11 at the rear end, the welded part can be polished, and the processing is completed.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides a plasma cladding build-up welding device, includes workstation (1) and plasma build-up welding device main part (7), its characterized in that: the plasma surfacing device comprises a workbench (1), and is characterized in that a mounting plate (5) is arranged on the workbench (1) through a lifting assembly, the mounting plate (5) is connected with a plasma surfacing device main body (7), the plasma surfacing device main body (7) is located outside the bottom end of the mounting plate (5) and is provided with a protection assembly, a collecting mechanism is arranged in the protection assembly, and a first processing assembly and a second processing assembly are respectively arranged under the mounting plate (5) through a reset assembly.
2. The plasma cladding bead welding apparatus according to claim 1, wherein: the lifting assembly comprises hydraulic telescopic rods (2) which are equidistantly arranged on a workbench (1), lifting plates (3) are arranged at the output ends of the hydraulic telescopic rods (2) together, and mounting grooves (4) matched with the mounting plates (5) are formed in the lifting plates (3).
3. The plasma cladding bead welding apparatus according to claim 2, wherein: the reset assembly comprises guide sliding columns (16) which are arranged on two sides of the mounting plate (5) in an equidistant sliding mode, springs (17) are sleeved outside the guide sliding columns (16), limiting plates (12) are arranged at the top ends of the guide sliding columns (16), and U-shaped frames (10) are arranged under the guide sliding columns (16) on the same side.
4. A plasma cladding bead welding apparatus according to claim 3, wherein: the first processing assembly comprises a polishing roller I (13) arranged in one U-shaped frame (10), a rotating shaft (15) is arranged in the polishing roller I (13) in a penetrating mode, and one end of the rotating shaft (15) penetrates out of one U-shaped frame (10) and extends to the outside to be connected with the output end of the motor (11).
5. The plasma cladding bead welding apparatus of claim 4, wherein: the second processing assembly comprises a polishing roller II (14) arranged in another U-shaped frame (10), a rotating shaft (15) is arranged in the polishing roller II (14) in a penetrating mode, and one end of the rotating shaft (15) penetrates out of the other U-shaped frame (10) and extends to the outside to be connected with the output end of the motor (11).
6. The plasma cladding bead welding apparatus according to claim 5, wherein: the protective component comprises a protective cover (8) arranged outside the plasma surfacing device main body (7), the protective cover (8) is connected with the mounting plate (5), the protective cover (8) is positioned below the mounting plate (5), and an observation window (9) is embedded in the side wall of the front end of the protective cover (8).
7. The plasma cladding bead welding apparatus according to claim 6, wherein: the collecting mechanism comprises a collecting box (6) arranged on a mounting plate (5), a connecting pipe (18) is arranged on the side wall of the collecting box (6), the connecting pipe (18) penetrates through the mounting plate (5) and extends to the inside of a protective cover (8) to be provided with an annular collecting pipe (19), and collecting ports (20) are formed in the annular collecting pipe (19) in an inclined mode at equal intervals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321076890.5U CN219986487U (en) | 2023-05-08 | 2023-05-08 | Plasma cladding build-up welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321076890.5U CN219986487U (en) | 2023-05-08 | 2023-05-08 | Plasma cladding build-up welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219986487U true CN219986487U (en) | 2023-11-10 |
Family
ID=88606157
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321076890.5U Active CN219986487U (en) | 2023-05-08 | 2023-05-08 | Plasma cladding build-up welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219986487U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117961757A (en) * | 2024-03-29 | 2024-05-03 | 山东华信工业科技有限公司 | Polishing and grinding device for repairing surface of silicon carbide ceramic |
| CN118046140A (en) * | 2024-03-13 | 2024-05-17 | 同向精密制造(苏州)有限公司 | Precise sheet metal part machining and welding equipment |
-
2023
- 2023-05-08 CN CN202321076890.5U patent/CN219986487U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118046140A (en) * | 2024-03-13 | 2024-05-17 | 同向精密制造(苏州)有限公司 | Precise sheet metal part machining and welding equipment |
| CN117961757A (en) * | 2024-03-29 | 2024-05-03 | 山东华信工业科技有限公司 | Polishing and grinding device for repairing surface of silicon carbide ceramic |
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