CN219984927U - Ferrosilicon breaker - Google Patents
Ferrosilicon breaker Download PDFInfo
- Publication number
- CN219984927U CN219984927U CN202321457624.7U CN202321457624U CN219984927U CN 219984927 U CN219984927 U CN 219984927U CN 202321457624 U CN202321457624 U CN 202321457624U CN 219984927 U CN219984927 U CN 219984927U
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- China
- Prior art keywords
- walking
- ferrosilicon
- breaker
- crusher
- frame
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- 229910000519 Ferrosilicon Inorganic materials 0.000 title claims abstract description 48
- 230000009471 action Effects 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 18
- 238000004891 communication Methods 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 abstract description 10
- 239000000956 alloy Substances 0.000 abstract description 10
- 230000000149 penetrating effect Effects 0.000 description 16
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008092 positive effect Effects 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- Crushing And Pulverization Processes (AREA)
Abstract
The utility model discloses a ferrosilicon crushing device which is used for accurately crushing ferrosilicon, and comprises two rails, a walking part, a walking frame and a crusher, wherein the rails are arranged in parallel and are provided with pin racks; the two walking parts are in one-to-one correspondence with the tracks, walking wheels and driving gears are arranged on the walking parts, the walking wheels are matched with the tracks, and the driving gears are driven by power and meshed with the pin racks; the two side frames of the walking frame are respectively connected with the two walking parts, and the two side frames are connected through a transverse frame; the crusher is mounted on the travelling frame, the crushing action of the crusher being associated with the crusher position. According to the utility model, the walking part is adopted to walk on the track, and the ferrosilicon alloy is automatically crushed during walking, so that the labor can be saved, the working of workers under severe working conditions is avoided, and the safety of ferrosilicon alloy crushing is greatly improved.
Description
Technical Field
The utility model belongs to the field of ferrosilicon, and particularly relates to a device capable of conveniently crushing ferrosilicon.
Background
At present, the traditional technology is that a whole piece of incompletely cooled ferrosilicon is pried by a crowbar in a manual mode, then a lifting appliance is manually buckled, the whole piece of incompletely cooled ferrosilicon is lifted to a material collecting box by a crane, and finally the whole piece of incompletely cooled ferrosilicon is manually crushed into small ferrosilicon blocks.
Therefore, how to solve the problems is a crushing device capable of saving manpower and avoiding workers working under severe working conditions, and is an urgent problem to be solved in the industry.
Disclosure of Invention
The utility model aims to provide a ferrosilicon crushing device which can save manpower and avoid workers working under severe working conditions.
In order to achieve the aim of the utility model, the utility model adopts the following technical scheme:
according to one aspect of the present utility model, there is provided a ferrosilicon crushing apparatus for crushing ferrosilicon accurately, comprising:
the two rails are arranged in parallel, and pin racks are arranged on the rails;
the two walking parts are in one-to-one correspondence with the tracks, walking wheels and driving gears are arranged on the walking parts, the walking wheels are matched with the tracks, and the driving gears are driven by power and meshed with the pin racks;
the walking frame is characterized in that two side frames of the walking frame are respectively connected with the two walking parts, and the two side frames are connected through a transverse frame;
and the crusher is arranged on the walking frame, and the crushing action of the crusher is related to the position of the crusher.
In one embodiment of the utility model, the pin rack is located at a lower portion of the rail and protrudes from a side portion of the rail.
According to one embodiment of the utility model, the track and the pin rack are both mounted on a I-steel, and the I-steel is fixedly arranged.
According to one embodiment of the utility model, the driving gear is connected with the hydraulic motor through a transmission shaft in a transmission way, the hydraulic motor drives the driving gear to rotate through the transmission shaft, and the driving gear drives the walking part to move relative to the track under the meshing action of the driving gear and the pin rack.
According to one embodiment of the utility model, the walking part comprises an anti-tilting wheel, the anti-tilting wheel is abutted against the lower part of the track surface of the track, and the anti-tilting wheel and the walking wheel form a structure clamped against the track.
According to one embodiment of the utility model, the transmission shaft is provided with a synchronous wheel, the walking part is provided with an encoder, and the synchronous wheel belt is connected with an input wheel of the encoder.
According to one embodiment of the utility model, the crusher is provided with a driver and a controller, the encoder and the driver are both in communication connection with the controller, and the controller controls the driver to act according to the data sent by the encoder through calculation to form an instruction.
According to one embodiment of the utility model, when the travelling part travels, the driver drives the crushing end of the crusher to be at a preset distance from the ferrosilicon alloy, and when the travelling part stops, the driver drives the crusher to crush the ferrosilicon alloy.
According to one embodiment of the present utility model, the controller determines the walking position according to the data sent from the encoder, and controls the hydraulic motor to operate so as to determine the walking position of the walking part and the distance of each walking.
According to one embodiment of the utility model, a penetrating groove is formed in the lower portion of the side frame, a penetrating column is arranged on the walking portion, and the penetrating column is sleeved in the penetrating groove.
According to one embodiment of the utility model, a spring is arranged between the penetrating column and the penetrating groove, and the upper part of the spring protrudes out of the top surface of the penetrating column and abuts against the top surface of the penetrating groove.
According to the technical scheme, the ferrosilicon crushing device has the advantages and positive effects that:
according to the utility model, the walking part is adopted to walk on the track, and the ferrosilicon alloy is automatically crushed during walking, so that the labor can be saved, the working of workers under severe working conditions is avoided, and the safety of ferrosilicon alloy crushing is greatly improved. Furthermore, the traveling of the traveling frame is realized by adopting a mode of matching the driving gear with the pin rack, so that the traveling frame can travel for a long distance, has better shock resistance, meets heavy load and low-speed use, and is suitable for working conditions with severe environments.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present utility model, and other drawings may be obtained by those skilled in the art without any inventive effort.
Fig. 1 is a schematic general structural view of a ferrosilicon crushing device of the utility model.
Fig. 2 is a schematic view of a first view angle structure of a walking part and a track in the ferrosilicon crushing device.
Fig. 3 is a schematic view of a second view angle structure of the running part and the rail in the ferrosilicon crushing device.
Fig. 4 is a schematic view of the installation structure of the driver in the ferrosilicon crushing device of the utility model.
Fig. 5 is a schematic view of the installation structure of an encoder in the ferrosilicon crushing device of the utility model.
Fig. 6 is a schematic structural view of a rail in the ferrosilicon crushing device of the utility model.
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. However, the exemplary embodiments can be embodied in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the example embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus detailed descriptions thereof will be omitted.
In the following description of different examples of the utility model, reference is made to the accompanying drawings, which form a part hereof, and in which are shown by way of illustration different exemplary structures, systems, and steps in which aspects of the utility model may be practiced. It is to be understood that other specific arrangements of parts, structures, example devices, systems, and steps may be utilized and structural and functional modifications may be made without departing from the scope of the present utility model. Moreover, although the terms "top," "bottom," "front," "rear," "side," and the like may be used herein to describe various example features and elements of the utility model, these terms are used herein merely for convenience, e.g., as in the illustrated orientation of the examples in the figures. Nothing in this specification should be construed as requiring a particular three-dimensional orientation of the structure in order to fall within the scope of the utility model.
As shown in fig. 1 to 6, the ferrosilicon crushing device of this embodiment is used for accurately crushing ferrosilicon, and comprises a track 3, a travelling part 1, a travelling frame 2 and a crusher.
In this embodiment, the rails 3 are two and arranged parallel to each other, and the pin racks 27 are provided on the rails 3.
In the embodiment, two walking parts 1 are in one-to-one correspondence with the tracks 3, the walking parts 1 are provided with walking wheels 5 and driving gears 17, the walking wheels 5 are matched with the tracks 3, and the driving gears 17 are driven by power and meshed with the pin racks 27;
in this embodiment, two side frames of the travelling frame 2 are respectively connected to the two travelling parts 1, and the two side frames are connected to each other by a cross frame.
In this embodiment, the crusher is mounted on the travelling frame 2, the crushing action of the crusher being associated with the crusher position.
According to the utility model, the walking part is adopted to walk on the track, and the ferrosilicon alloy is automatically crushed during walking, so that the labor can be saved, the working of workers under severe working conditions is avoided, and the safety of ferrosilicon alloy crushing is greatly improved. Furthermore, the traveling of the traveling frame is realized by adopting a mode of matching the driving gear with the pin rack, so that the traveling frame can travel for a long distance, has better shock resistance, meets heavy load and low-speed use, and is suitable for working conditions with severe environments.
In this embodiment, the pin rack 27 is located at the lower portion of the rail 3 and protrudes from the side of the rail 3.
In this embodiment, the track 3 and the pin rack 27 are both mounted on the i-steel 25, and the i-steel 25 is fixedly arranged.
In this embodiment, the driving gear 17 is in transmission connection with the hydraulic motor 12 through the transmission shaft 16, the hydraulic motor 12 drives the driving gear 17 to rotate through the transmission shaft 16, and the driving gear 17 drives the walking part 1 to move relative to the track 3 under the meshing action of the pin rack 27.
In this embodiment, the walking part 1 comprises an anti-tilting wheel 6, and the anti-tilting wheel 6 abuts against the lower part of the track surface of the track 3, and forms a structure of clamping the track 3 together with the walking wheel 5.
In this embodiment, the synchronizing wheel 14 is mounted on the transmission shaft 16, the encoder 19 is mounted on the walking part 1, and the belt 9 of the synchronizing wheel 14 is connected with the input wheel 22 of the encoder.
In this embodiment, the crusher is provided with a driver 7 and a controller, the encoder 19 and the driver 7 are both in communication connection with the controller, and the controller calculates and forms instructions to control the driver 7 to act according to the data sent by the encoder 19. By adopting the design, the running data of the running frame are detected in real time through the encoder 19, and then the controller controls the driver 7 to run according to the running data, so that the running of the running frame is monitored in real time, the running frame is controlled more accurately during long-distance running, and the working efficiency and the safety of the embodiment of the utility model are improved.
In this embodiment, when the travelling part 1 travels, the driver 7 drives the crushing end of the crusher to a preset distance from the ferrosilicon alloy, and when the travelling part 1 is parked, the driver 7 drives the crusher to crush the ferrosilicon alloy.
In this embodiment, the controller 7 determines the walking position based on the data sent from the encoder 19, and controls the operation of the hydraulic motor 12 to determine the walking position of the walking unit 1 and the distance of each walk.
In the embodiment, a penetrating groove is formed in the lower portion of the side frame, a penetrating column is arranged on the walking portion 1, and the penetrating column is sleeved in the penetrating groove.
In the embodiment, a spring is arranged between the penetrating column and the penetrating groove, and the upper part of the spring protrudes out of the top surface of the penetrating column and abuts against the top surface of the penetrating groove.
In the embodiment, the walking parts 1 are two, are distributed symmetrically left and right, the walking frames 2 are arranged on the walking parts 1, the tracks 3 are paved on the foundation, and the walking parts 1 are installed on the tracks 3 to move. The walking part 1 comprises a walking beam 4, walking wheels 5, an anti-warping wheel 6, a driver 7, a rotary encoder assembly 8, a belt 9, walking wheel pin shafts 10 and pin shaft baffle plates 11. Each walking beam 4 is provided with two walking wheels 5 which are arranged at the lower part of the walking beam 4 and distributed at the front end and the rear end. Each walking beam 4 is provided with two anti-tilting wheels 6 which are arranged on the inner side of the walking beam 4 and arranged at the front end and the rear end; the driver 7 is installed in a case protruding outside the walking beam 4. The rotary encoder assembly 8 is also mounted in a box protruding outside the walking beam 4.
In this embodiment, the hydraulic motor 12, the connecting seat 13, the synchronizing wheel 14, the bearing 15, the transmission shaft 16, the driving gear 17 and the baffle 18 are further included. The hydraulic motor 12 is fixed to one end of the connecting seat 13 through a bolt, one end of the transmission shaft 16 is connected with the output end of the hydraulic motor 12 through a spline, the synchronous wheel 14 is sleeved on the transmission shaft 16 and fixed through a set screw, the inner ring of the bearing 15 is matched with the transmission shaft 16, the outer ring of the bearing 15 is matched and fixed with a groove of the connecting seat, the driving gear 17 is arranged at the other end of the transmission shaft 16, the inner side of the driving gear 17 is provided with a key groove, the key groove corresponds to the key groove of the transmission shaft 16 and is fixed through a flat key, a threaded hole is formed in the end face of the transmission shaft 16, and the baffle 18 is arranged on the transmission shaft 16 through a bolt.
In this embodiment, rotary encoder assembly 8 includes encoder 19, connection block 20, adjustable support 21, input wheel 22, shaft 23, base 24; the encoder 19 is mounted to one end of the connection base 20 by bolts; the other end of the connecting seat 20 is fixed on an adjustable support 21, and the adjustable support 21 adjusts the front-back distance along the direction of the end face strip hole; the shaft 23 and the encoder 19 are mounted by a coupling; the input wheel 22 is mounted to a shaft 23.
In this embodiment, the synchronizing wheel 14 in the driving device is connected with the input wheel 22 in the rotary encoder assembly through the belt 9, and when the driving device rotates, the synchronizing wheel 14 is driven to rotate, and the synchronizing wheel 14 drives the input wheel 22 to rotate through the belt.
In this embodiment, the track comprises I-steel 25, a guide rail 26, a pin rack 27; a guide rail 26 is arranged above the I-steel 25, and a pin rack 27 is arranged on the outer side of the I-steel 25 along the length direction of the guide rail; the drive gear 17 rolls along the pin rack 27; a guide rail 26 is arranged above the I-steel 25, and the travelling wheels 5 mounted on the travelling beam 4 are mounted on the guide rail 26 and roll along the guide rail direction.
According to the technical scheme, the ferrosilicon crushing device in the embodiment has the advantages and positive effects that:
in this embodiment, adopt running gear 1 to walk on track 3, carry out automatic broken to ferrosilicon in the walking to can practice thrift the manpower, avoid the workman to work under abominable operating mode, greatly improved ferrosilicon broken security.
It will be appreciated by persons skilled in the art that the particular structures and processes shown in the above detailed description are illustrative only and not limiting. Moreover, those skilled in the art to which the utility model pertains will appreciate that various features described above may be combined in any number of possible ways to form new embodiments, or that other modifications are within the scope of the utility model.
Claims (10)
1. A ferrosilicon breaker for carry out accurate breakage to ferrosilicon, its characterized in that includes:
the two rails are arranged in parallel, and pin racks are arranged on the rails;
the two walking parts are in one-to-one correspondence with the tracks, walking wheels and driving gears are arranged on the walking parts, the walking wheels are matched with the tracks, and the driving gears are driven by power and meshed with the pin racks;
the walking frame is characterized in that two side frames of the walking frame are respectively connected with the two walking parts, and the two side frames are connected through a transverse frame;
and the crusher is arranged on the walking frame, and the crushing action of the crusher is related to the position of the crusher.
2. The ferrosilicon breaker as recited in claim 1 wherein the pin rack is located below the rail and protrudes out of the sides of the rail.
3. The ferrosilicon breaker of claim 2 wherein the track and the pin rack are both mounted on a i-beam, the i-beam being fixedly disposed.
4. The ferrosilicon breaker of claim 1, wherein the drive gear is connected with a hydraulic motor through a transmission shaft, the hydraulic motor drives the drive gear to rotate through the transmission shaft, and the drive gear drives the walking part to move relative to the track under the meshing action of the drive gear and the pin rack.
5. The ferrosilicon breaker of claim 4 wherein the walking section includes anti-warp wheels that bear against the lower portion of the track's tread, together with the walking wheels, to form a structure that clamps against the track.
6. The ferrosilicon breaker of claim 4, wherein the drive shaft is provided with a synchronizing wheel, the travelling part is provided with an encoder, and the synchronizing wheel belt is connected with an input wheel of the encoder.
7. The ferrosilicon breaker of claim 6, wherein the breaker is provided with a driver and a controller, the encoder and the driver are both in communication connection with the controller, and the controller calculates and forms instructions to control the action of the driver according to data sent by the encoder.
8. The ferrosilicon crushing device according to claim 7, wherein the driver drives the crushing end of the crusher to a preset distance from the ferrosilicon when the traveling part travels, and drives the crusher to crush the ferrosilicon when the traveling part is stopped.
9. The ferrosilicon breaker of claim 1, wherein the lower part of the side frame is provided with a through groove, the walking part is provided with a through column, and the through column is sleeved in the through groove.
10. The ferrosilicon breaker of claim 9 wherein a spring is disposed between the post and the trough, the upper portion of the spring protruding from the top surface of the post and abutting the top surface of the trough.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321457624.7U CN219984927U (en) | 2023-06-08 | 2023-06-08 | Ferrosilicon breaker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321457624.7U CN219984927U (en) | 2023-06-08 | 2023-06-08 | Ferrosilicon breaker |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219984927U true CN219984927U (en) | 2023-11-10 |
Family
ID=88612452
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321457624.7U Active CN219984927U (en) | 2023-06-08 | 2023-06-08 | Ferrosilicon breaker |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219984927U (en) |
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2023
- 2023-06-08 CN CN202321457624.7U patent/CN219984927U/en active Active
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