CN219982091U - Self-suction type filter tip cigarette cutting device - Google Patents

Self-suction type filter tip cigarette cutting device Download PDF

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Publication number
CN219982091U
CN219982091U CN202320980888.4U CN202320980888U CN219982091U CN 219982091 U CN219982091 U CN 219982091U CN 202320980888 U CN202320980888 U CN 202320980888U CN 219982091 U CN219982091 U CN 219982091U
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China
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wheel body
air suction
distribution seat
negative pressure
rear wheel
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Application number
CN202320980888.4U
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Chinese (zh)
Inventor
王震
吉鹏
董利
马朝晖
周来红
李端端
王红素
张学丽
赵建力
赵海挺
张晓军
刘胡葛
赵鑫
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Zhangjiakou Cigarette Factory Co Ltd
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Zhangjiakou Cigarette Factory Co Ltd
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Priority to CN202320980888.4U priority Critical patent/CN219982091U/en
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Publication of CN219982091U publication Critical patent/CN219982091U/en
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Abstract

The utility model discloses a self-priming filter tip cigarette cutting device, which comprises a gas distribution seat, a front wheel body and a rear wheel body which are coaxially arranged with the gas distribution seat; the front end of the air distribution seat is a stepped hollow cylinder and extends into the front wheel body and the rear wheel body; the periphery of this hollow cylinder is provided with negative pressure suction area, negative pressure suction area is including a plurality of convex induced draft channel that axial interval set up, induced draft channel with the hole intercommunication of gas distribution seat, preceding wheel body with radially link up the suction hole has all been seted up on the back wheel body, the gas distribution seat with it has a plurality of clean holes to deposit to communicate between the bits groove. According to the utility model, sundries in the scraps storing groove are sucked away by the suction force led out by the negative pressure of the cleaning hole, so that the phenomenon of accumulation of scraps and tobacco scraps is eliminated, the effective operation rate of the equipment is improved, the maintenance efficiency is improved, and the quality of cigarette products by consumers is ensured.

Description

Self-suction type filter tip cigarette cutting device
Technical Field
The utility model relates to the field of cigarette processing, in particular to a self-priming filter tip cigarette cutting device.
Background
The final cutting mechanism of the YJ27 filter tip tipping machine is a key functional component of the ZJ17 type cigarette making machine and is used for cutting double-length cigarettes into two cigarettes with equal length on a secondary cutting drum. The final cutting structure of the cutting drum of the YJ27 filter tip tipping machine adopts the structure that a cutting circular knife is combined with a knife grinding wheel to match with a drum cutter groove and a guide rail to finish cutting double-length filter tip cigarettes.
In the actual production process, when the cigarette slitting circular knife cuts the filter tip end wrapped by the tipping paper, tiny tipping paper foam and filter tip hair are inevitably generated when the slitting circular knife contacts the tipping paper and the filter tip end from the microscopic view. The filter rod used at present is a water-soluble filter rod, and the physical property of the filter rod material, namely the softening point of the water-soluble filter rod is relatively low, so that when the circular knife is naturally heated up to 50 ℃ through cutting movement, the adhesive contained in the water-soluble filter rod is softened and then melted. Under the action of the circular knife which runs at high speed, the adhesive forms adhesive filaments which are adhered and accumulated on the circular knife and the grinding wheel; in the process of sharpening the circular knife by the grinding wheel, the sharpening effect is rapidly reduced, the normal cutting of the double-length cigarette is affected, the end face of the cut of the filter tip is not smooth and flat, after a period of time, the circular knife is subjected to friction overheating reaction due to accumulation of certain gum dirt and paper dust sundries in the final cutting and slitting drum, the cutting quality is reduced, the knife edge becomes blunt and is in a fine sawtooth shape, so that the number of defective cigarettes such as rough edges and oblique edges of the cut end of the filter tip is increased, and the quality of a cigarette product is affected. The quality of the cut at the filter tip end of the cigarette directly influences the physical index of the length of the cigarette and the appearance index of the cut quality.
According to investigation data, after the chips of the final slitting drum are accumulated excessively, the cut edge is inclined, and the number of waste cigarettes of filter burrs is large. The counted number of times of tracing the faults is 48 times in a whole year, the time of tracing unqualified products is 1824 minutes, and the tracing quantity of waste products reaches 64.8 ten thousands. The investigation and maintenance records show that the weight of the waste cigarettes exceeds the consumption index of the residual cigarettes greatly after 1056 minutes of maintenance. As shown by investigation and analysis, the average maintenance time of the final slitting drum is 22 minutes/time, and the tracing time of unqualified filter tip cut products is 38 minutes/time, so that the problem of waste cigarettes in the production process cannot be avoided by means of frequent maintenance, and the effective operation rate of the equipment is affected.
It is necessary to develop a self-priming final slitting drum to complete cutting and cleaning of filter tip cigarettes, thereby reducing the occurrence probability of unqualified products.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides a self-priming filter tip cigarette cutting device. The device has a self-cleaning function, can greatly reduce the defect that the original cleaning mode can only be maintained and disassembled, and can automatically suck sundries such as paper scraps, tobacco dust and the like in real time in a cutting groove by leading the negative pressure suction force into the negative pressure cleaning hole along with the operation of a locomotive, so that the phenomenon of accumulation of the paper scraps and the tobacco dust is eliminated.
The technical scheme adopted for solving the technical problems is as follows:
a self-priming filter tip cigarette cutting device comprises
The air distribution seat and the front wheel body and the rear wheel body which are coaxially arranged;
the butt joint end surfaces of the front wheel body and the rear wheel body are positioned with a cutter groove and a chip storage groove positioned at the lower side of the cutter groove;
the front end of the air distribution seat is a hollow cylinder and extends into the front wheel body and the rear wheel body; the periphery of the hollow cylinder is provided with a negative pressure air suction area, the negative pressure air suction area comprises a plurality of circular arc-shaped air suction channels which are axially arranged at intervals, and the air suction channels are communicated with an inner hole of the air distribution seat;
the front wheel body and the rear wheel body are respectively provided with a radially-through air suction hole, so that a negative pressure environment formed by the inner holes of the air distribution seat adsorbs the cigarettes on the peripheries of the front wheel body and the rear wheel body by the air suction holes;
a plurality of cleaning holes are communicated between the air distribution seat and the chip storage groove, so that sundries in the chip storage groove are sucked into an inner hole of the air distribution seat through the cleaning holes under a negative pressure environment; the cleaning hole is not communicated with the air suction hole, one end of the cleaning hole is positioned at the bottom of the chip storage tank, and the other end of the cleaning hole penetrates to the axial position corresponding to the negative pressure air suction area.
As an improvement of the technical scheme, three rows of air suction channels are arranged at the front end of the air distribution seat;
the area of the air suction channel in the middle is at least twice that of the air suction channels symmetrically positioned at two sides of the air suction channel;
the front wheel body and the rear wheel body are respectively provided with two circles of air suction holes, and the air suction channels are corresponding to and communicated with the air suction holes of the front wheel body and the air suction holes of the rear wheel body in axial positions.
As an improvement of the technical scheme, the radian range of the air suction channel is 80-120 degrees, so that at least one third and more cleaning holes are communicated with the negative pressure air suction area at the same time.
As an improvement of the technical scheme, the area of the air distribution seat, which is not provided with the negative pressure air suction area in the circumferential direction, is provided with the axial sinking grooves, and a plurality of axial sinking grooves are axially arranged at intervals on the end face of the air distribution seat.
As an improvement of the technical scheme, one end of the cleaning hole is positioned in the chip storage groove of the rear wheel body, and the other end of the cleaning hole is positioned in the middle part of the middle air suction channel.
As the improvement of the technical scheme, the cleaning holes are straight holes which are obliquely arranged, the inner ends of the cleaning holes are obliquely oriented to the negative pressure air suction side, and the diameter of the cleaning holes is 5mm.
As an improvement of the technical scheme, the inclination angle of the cleaning hole is in the range of 10-17 degrees.
As an improvement of the technical scheme, a shaft sleeve is formed at the end part of the rear wheel body, and the front wheel body is sleeved on the shaft sleeve.
As an improvement of the technical scheme, the rear end of the air distribution seat is connected with a locomotive transmission shaft seat.
As an improvement of the technical scheme, the graphite disc, the rear wheel body, the front wheel body, the positioning end cover and the flange end cover are coaxially arranged on the air distribution seat in sequence.
As the improvement of the technical scheme, the inner side end surfaces of the front wheel body and the rear wheel body are provided with cutter grooves, the gap between the cutter grooves is 0.5mm, the chip storage grooves are positioned on the lower sides of the cutter grooves, and the cutter is positioned in the middle of the cutter grooves to run.
As an improvement of the technical scheme, two side walls of the cutter groove are inclined planes.
As an improvement of the technical scheme, the section of the chip storage groove is rectangular.
As an improvement of the technical scheme, 7 cleaning holes are uniformly communicated between the air distribution seat and the chip storage groove at equal intervals.
As the improvement of the technical scheme, a plurality of containing grooves extending axially are formed in the peripheries of the front wheel body and the rear wheel body, the containing grooves are uniformly distributed in the circumferential direction, the air suction holes penetrate through to the bottoms of the containing grooves, and the cigarette is located in the containing grooves.
The utility model has the beneficial effects that:
1. the self-suction type cleaning hole is additionally formed in the bottom of the chip storage groove and is communicated with the negative pressure air suction area, so that chips in the chip storage groove are adsorbed into the air distribution seat through the cleaning hole and then are removed into the dust removal pipeline. The method for removing impurities such as tobacco foam and scraps in the scraps storage tank by utilizing negative pressure adsorption has high removal efficiency and good removal effect, and achieves the purpose of effectively cleaning the impurities in the scraps storage tank without dismantling the drum wheel.
2. The cleaning holes are arranged into the straight holes and are obliquely arranged, are not communicated with the air suction holes and are not communicated with each other, and are not interfered with each other, and the cleaning holes are mainly different from the prior art.
3. Because the cutting knife stretches into the cutter groove, and the negative pressure air is introduced into the chip storage groove, the effect of the cold cutting knife can be achieved in the high-speed operation process of the cutting knife, the cutting environment of filter cigarettes is improved, the problem that waste cigarettes are produced due to overheat and damage of the cutting circular knife caused by excessive foam is solved, the waste cigarettes produced at the position are reduced to the minimum, and meanwhile, the cutting quality can be improved.
The device has strong practicality and high cleaning efficiency, effectively reduces equipment outage rate and personnel operation intensity after application implementation, improves working efficiency and product qualification rate, effectively reduces consumption of original auxiliary materials, greatly reduces the time for tracing the defective cigarettes of the filter tip knife edge, and provides good guarantee for continuous and stable production.
Drawings
The utility model is described in further detail below with reference to the attached drawings and specific examples:
fig. 1 is an assembly view of a self-priming filter cigarette cutting device according to an embodiment of the present utility model;
FIG. 2 is a schematic perspective view of a rear wheel according to an embodiment of the present utility model;
FIG. 3 is a schematic cross-sectional view of a rear wheel according to an embodiment of the present utility model;
fig. 4 is a cross-sectional view of a self-priming filter cigarette cutting device according to an embodiment of the present utility model;
fig. 5 is a second cross-sectional view of a self-priming filter cigarette cutting device according to an embodiment of the present utility model.
Reference numerals in the drawings:
10-an air distribution seat; 11-a front wheel body; 12-a rear wheel body; 121-a sleeve; 13-a cutter groove; 14-a chip storage groove; 15-an air suction hole; 16-a containing groove; 17-cleaning the holes; 18-an air suction channel; 19-axial sinking groove.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this utility model belongs. The terms "first," "second," and the like, as used herein, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.
In order to keep the following description of the embodiments of the present utility model clear and concise, the detailed description of known functions and known components thereof have been omitted.
Referring to FIGS. 1-4, the present embodiment is a self-priming filter cigarette cutting device comprising
The gas distribution seat 10 is provided with a graphite disc, a rear wheel body 12, a front wheel body 11, a positioning end cover and a flange end cover in sequence and coaxially. The rear wheel body 12 is formed at an end thereof with a sleeve 121 such that the front wheel body 11 is sleeved on the sleeve 121. The butt joint end surfaces of the front wheel body 11 and the rear wheel body 12 are positioned with a cutter groove 13 and a chip storage groove 14 positioned at the lower side of the cutter groove 13, and cigarettes are positioned on the periphery of the front wheel body 11 and the rear wheel body 12 and straddle the cutter groove 13. The clearance of the cutter groove 13 is 0.5mm, the chip storage groove 14 is positioned at the lower side (i.e. the inner side) of the cutter groove 13, and the cutter is positioned at the middle part of the cutter groove 13 to run, and can be arranged below the side of the front wheel body 12 and the rear wheel body 12. The two inner side walls of the cutter groove 13 are inclined planes, and the section of the chip storage groove 14 is rectangular.
The front end of the air distribution seat 10 is a stepped hollow cylinder and extends into the front wheel body 11 and the rear wheel body 12, and the rear end of the air distribution seat 10 is connected with a locomotive transmission shaft seat. The periphery of the hollow cylinder is provided with a negative pressure air suction area, the negative pressure air suction area comprises a plurality of circular arc-shaped air suction channels 18 which are axially arranged at intervals, and the air suction channels 18 are communicated with the inner holes of the air distribution seat 10. Correspondingly, the front wheel body 11 and the rear wheel body 12 are respectively provided with a radially-through air suction hole 15, so that a negative pressure environment formed by the inner holes of the air distribution seat 10 adsorbs cigarettes on the peripheries of the front wheel body 11 and the rear wheel body 12 by virtue of the air suction channels 18 and the air suction holes 15.
In this embodiment, three rows of air suction channels 18 are disposed at the front end of the air distribution seat 10, and the area of the air suction channel 18 located in the middle is at least twice that of the air suction channels 18 symmetrically located at two sides thereof. Two circles of air suction holes 15 are formed in the front wheel body 11 and the rear wheel body 12, and three rows of air suction channels 18 are communicated with the air suction holes 15 of the front wheel body 11 and the air suction holes 15 of the rear wheel body 12 in a corresponding axial position. The air suction channels 18 in the middle correspond to the inner row of air suction holes 15 of the front wheel body 11 and the rear wheel body 12, and the air suction channels 18 on the two sides correspond to the outer row of air suction holes 15 of the front wheel body 11 and the rear wheel body 12 respectively.
In this embodiment, a plurality of cleaning holes 17 are uniformly communicated between the air distribution seat 10 and the chip storage groove 14, so that impurities in the chip storage groove 14 are sucked into the inner hole of the air distribution seat 10 through the cleaning holes 17 under the negative pressure environment, and the removal of smoke and chips is realized. It should be noted that the cleaning hole 17 and the air suction hole are not communicated with each other, one end of the cleaning hole 17 is positioned at the bottom of the chip storage groove 14, and the other end is penetrated to the axial position corresponding to the negative pressure air suction area.
In the preferred embodiment, the cleaning holes 17 are straight holes arranged obliquely, the inner ends of which are inclined toward the suction side of the negative pressure. Specifically, the inclination angle of the cleaning hole 17 is in the range of 10 to 17 degrees. According to the practical situation of punching of the front wheel body 11 and the rear wheel body 12, in order not to hurt the outer circular surface of the drum, the initial angle should not be lower than 10 degrees, and the maximum angle is inclined by 17 degrees, otherwise, the inner end of the cleaning hole 17 is not in the range of the negative pressure suction area.
In this embodiment, the inclination angle of the cleaning hole 17 is set to be 10.5 degrees, so that one end of the cleaning hole 17 is located in the chip storage groove 14 of the rear wheel body 12, and the other end is just located in the middle part of the middle air suction channel 18.
In the preferred embodiment, the air suction channel 18 has an arc of 80-120 degrees, which is set to provide sufficient suction force of the suction holes 15 to the cigarette at a negative pressure, and at least one third or more of the cleaning holes 17 are connected to the negative pressure suction area at the same time. An excessively large arc range of the air suction channel 18 may cause a decrease in the original negative pressure adsorption force of the air distribution seat 10, so that the negative pressure adsorption force of the air suction hole 15 is reduced due to excessively dispersed negative pressure air.
The present embodiment sets the arc of the suction passage 18 to 107 degrees.
In the preferred embodiment, the region of the valve seat 10 where the negative pressure air suction area is not arranged in the circumferential direction is provided with axial sinking grooves 19, and three axial sinking grooves 19 are axially arranged at intervals on the end surface of the valve seat 10. Referring to fig. 5, the foreign matters such as tobacco dust and chips sucked and removed through the cleaning holes 17 may be brought between the contact surfaces of the wheel body and the valve seat 10 due to the rotation of the front and rear wheel bodies 12, and the wheel body may be squeezed by the foreign matters and cannot normally rotate. For this purpose, the axial countersink 19 is provided, so that when the smoke and chips are brought to the contact surface, they can fall into the axial countersink 19 in time, thereby avoiding long-time extrusion and extrusion of the drum assembly. Meanwhile, the axial sinking grooves 19 can play a supporting role, meanwhile, abrasion of the inner surfaces of the front wheel body 12 and the rear wheel body 12 in the rotating process is reduced, and the service life of the axial sinking grooves is prolonged.
In the preferred embodiment, 7 cleaning holes 17 are uniformly communicated between the air distribution seat 10 and the chip storage groove 14 at equal intervals. Based on the circumferential radian of the air suction channel 18 of the present embodiment, two cleaning holes 17 are simultaneously communicated to the negative pressure air suction area at the same time to ensure the effect of removing the cutting impurities.
In the preferred embodiment, a plurality of axially extending accommodating grooves 16 are formed on the outer circumferences of the front wheel body 11 and the rear wheel body 12, the plurality of accommodating grooves 16 are circumferentially and uniformly arranged, and the air suction holes 15 penetrate to the bottom of the accommodating grooves 16, so that cigarettes are adsorbed and positioned in the accommodating grooves 16.
In addition, it should be noted that:
although the cleaning holes 17 can be vertically and radially penetrated to the inner holes of the air distribution seat 10 so as to be just opposite to the middle air suction channel 18, in consideration of the space and the punching actual conditions of the front wheel body 11 and the rear wheel body 12, the straight hole processing is not easy: if the straight holes are perforated from inside to outside, there are practical problems of too high processing difficulty and high processing cost, and although the perforation from outside to inside is easier to realize, the outer circumferential surfaces of the front and rear wheel bodies 12 are perforated simultaneously, and the structure of the accommodating groove 16 may be damaged. Thus, it is the best choice to provide the cleaning aperture 17 as an inclined aperture.
It should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.

Claims (10)

1. A self-priming filter tip cigarette cutting device, characterized in that: comprising
The air distribution seat and the front wheel body and the rear wheel body which are coaxially arranged;
the butt joint end surfaces of the front wheel body and the rear wheel body are positioned with a cutter groove and a chip storage groove positioned at the lower side of the cutter groove;
the front end of the air distribution seat is a hollow cylinder and extends into the front wheel body and the rear wheel body; the periphery of the hollow cylinder is provided with a negative pressure air suction area, the negative pressure air suction area comprises a plurality of circular arc-shaped air suction channels which are axially arranged at intervals, and the air suction channels are communicated with an inner hole of the air distribution seat;
the front wheel body and the rear wheel body are respectively provided with a radially-through air suction hole, so that a negative pressure environment formed by the inner holes of the air distribution seat adsorbs the cigarettes on the peripheries of the front wheel body and the rear wheel body by the air suction holes;
a plurality of cleaning holes are communicated between the air distribution seat and the chip storage groove, so that sundries in the chip storage groove are sucked into an inner hole of the air distribution seat through the cleaning holes under a negative pressure environment; the cleaning hole is not communicated with the air suction hole, one end of the cleaning hole is positioned at the bottom of the chip storage tank, and the other end of the cleaning hole penetrates to the axial position corresponding to the negative pressure air suction area.
2. The self-priming filter cigarette cutting device of claim 1, wherein:
three rows of air suction channels are arranged at the front end of the air distribution seat;
the area of the air suction channel in the middle is at least twice that of the air suction channels symmetrically positioned at two sides of the air suction channel;
the front wheel body and the rear wheel body are respectively provided with two circles of air suction holes, and the air suction channels are corresponding to and communicated with the air suction holes of the front wheel body and the air suction holes of the rear wheel body in axial positions.
3. The self-priming filter cigarette cutting device of claim 1, wherein:
one end of the cleaning hole is positioned in the chip storage groove of the rear wheel body, and the other end of the cleaning hole is positioned in the middle part of the middle air suction channel.
4. The self-priming filter cigarette cutting device of claim 1, wherein:
the cleaning hole is a straight hole which is obliquely arranged, and the inner end of the cleaning hole is obliquely oriented to the negative pressure air suction side.
5. The self-priming filter cigarette cutting device of claim 1, wherein:
the radian range of the air suction channel is 80-120 degrees, so that at least one third or more cleaning holes are communicated with the negative pressure air suction area at the same time.
6. The self-priming filter cigarette cutting device of claim 5, wherein:
the air distribution seat is characterized in that an axial sinking groove is formed in an area, which is not provided with a negative pressure air suction area, in the circumferential direction of the air distribution seat, and a plurality of axial sinking grooves are axially arranged at intervals on the end face of the air distribution seat.
7. The self-priming filter cigarette cutting device of claim 1, wherein:
and the valve seat is sequentially and coaxially provided with a graphite disc, a rear wheel body, a front wheel body, a positioning end cover and a flange end cover.
8. The self-priming filter cigarette cutting device of claim 1, wherein:
and two side walls of the cutter groove are inclined planes.
9. The self-priming filter cigarette cutting device of claim 1, wherein:
7 cleaning holes are uniformly communicated between the air distribution seat and the chip storage groove at equal intervals.
10. The self-priming filter cigarette cutting device of claim 1, wherein:
the cigarette is characterized in that a plurality of axially extending accommodating grooves are formed in the peripheries of the front wheel body and the rear wheel body, the accommodating grooves are circumferentially and uniformly distributed, the air suction holes penetrate through the bottoms of the accommodating grooves, and the cigarette is located in the accommodating grooves.
CN202320980888.4U 2023-04-26 2023-04-26 Self-suction type filter tip cigarette cutting device Active CN219982091U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320980888.4U CN219982091U (en) 2023-04-26 2023-04-26 Self-suction type filter tip cigarette cutting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320980888.4U CN219982091U (en) 2023-04-26 2023-04-26 Self-suction type filter tip cigarette cutting device

Publications (1)

Publication Number Publication Date
CN219982091U true CN219982091U (en) 2023-11-10

Family

ID=88607697

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320980888.4U Active CN219982091U (en) 2023-04-26 2023-04-26 Self-suction type filter tip cigarette cutting device

Country Status (1)

Country Link
CN (1) CN219982091U (en)

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