CN219813195U - Cigarette cutting device - Google Patents

Cigarette cutting device Download PDF

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Publication number
CN219813195U
CN219813195U CN202320982517.XU CN202320982517U CN219813195U CN 219813195 U CN219813195 U CN 219813195U CN 202320982517 U CN202320982517 U CN 202320982517U CN 219813195 U CN219813195 U CN 219813195U
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China
Prior art keywords
drum
air suction
negative pressure
air distribution
cigarette
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Application number
CN202320982517.XU
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Chinese (zh)
Inventor
王震
董利
吉鹏
周来红
马朝晖
李端端
王红素
张学丽
赵建力
赵海挺
刘胡葛
张晓军
杨建盛
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Zhangjiakou Cigarette Factory Co Ltd
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Zhangjiakou Cigarette Factory Co Ltd
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Priority to CN202320982517.XU priority Critical patent/CN219813195U/en
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Abstract

The utility model discloses a cigarette cutting device, comprising a drum assembly comprising a front drum and a rear drum; positioning a kerf on the butt joint end surface of the front drum and the rear drum and a chip storage groove on the inner side of the kerf; the air distribution tube seat extends into the front drum and the rear drum, and the front drum and the rear drum are respectively provided with an air suction hole which is radially communicated, so that a negative pressure environment formed by an inner hole of the air distribution tube seat adsorbs cigarettes outside the drum assembly through the air suction holes; a plurality of cleaning pore canals which are obliquely arranged are communicated between the air distribution pipe seat and the chip storage groove, so that sundries in the chip storage groove are sucked into an inner hole of the air distribution pipe seat through the cleaning pore canals under the negative pressure environment. According to the utility model, sundries in the scraps storing groove are sucked away by the suction force led out by the negative pressure of the cleaning pore canal, so that the phenomenon of accumulation of scraps and tobacco scraps is eliminated, the effective operation rate of the equipment is improved, the maintenance efficiency is improved, and the quality of cigarette products by consumers is ensured.

Description

Cigarette cutting device
Technical Field
The utility model relates to the field of cigarette processing, in particular to a cigarette cutting device.
Background
The cigarette cutting device is used for cutting the cigarette into a plurality of sections, and due to reasons such as cigarette cutting, cigarette conveying, sharpness of the circular knife and the like, sundries such as partial cigarette foam, broken paper scraps and the like are retained in the scraps storage groove, the sundries are more accumulated, the movement of the alloy circular knife blade in the scraps storage groove is blocked, and the cutting edge of the alloy circular knife blade is damaged, so that the cigarette cutting quality is affected.
In order to solve the problem, in the prior art, a scraper is additionally arranged on the cigarette cutting device and is used for cleaning paper scraps in the scraps storage groove. However, in the using process, the device is found to still have the problems that the alloy round blade is damaged fast and the cigarette cutting effect is difficult to guarantee because paper scraps are not thoroughly cleaned and the paper scraps and sundries are accumulated. Therefore, partial empty cigarettes, air leakage and other waste cigarettes are generated after wrapping.
According to investigation data, the number of waste cigarettes generated by the damaged faults of the alloy blade is large after the excessive accumulation of the scrap storage groove of each cigarette cutting device, the accumulated maintenance time of the faults is 490 minutes in the whole month through statistics, the weight of the waste cigarettes is 251kg, the weight of the waste cigarettes is 50.64% of the weight of the residual cigarettes in the same day on average, and the consumption index of the residual cigarettes is greatly exceeded. The investigation and analysis show that the average wheel guard time of the cigarette cutting device is 42 minutes, and the problem that waste cigarettes are generated due to damage of alloy blades due to excessive accumulation of a drum chip storage groove in the production process can not be solved only by means of the maintenance mode of wheel guard.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides a cigarette cutting device.
The device designs a negative pressure inclined cleaning pore canal by improving the structure of the original cigarette cutting device, the cleaning pore canal is communicated with a negative pressure suction area on the air distribution pipe seat, and negative pressure suction force is led into a chip storage groove. Along with the operation of a locomotive, broken paper scraps and tobacco foam which are generated during the cutting of cigarettes and fall in a scrap storage groove of a cigarette cutting device are sucked away through suction force led out by negative pressure of a cleaning pore canal, and then the dust is removed into a dust removal pipeline, so that the accumulation phenomenon of the broken paper scraps and the tobacco foam is eliminated, the effective operation rate of equipment is improved, the maintenance efficiency is improved, and the quality of cigarette products by consumers is ensured.
The technical scheme adopted for solving the technical problems is as follows:
a cigarette cutting device comprises
A drum assembly comprising a front drum and a rear drum coaxially disposed; a joint end surface of the front drum and the rear drum is positioned with a cutting seam and a chip storage groove positioned at the inner side of the cutting seam, and a cigarette is positioned on the periphery of the front drum and the rear drum and straddles the cutting seam;
the air distribution tube seat extends into the front drum and the rear drum, the front drum and the rear drum are respectively provided with a radially-through air suction hole, and the air distribution tube seat is provided with a negative pressure air suction area used for enabling the air suction holes of the front drum and the rear drum to be communicated with the inner holes of the air distribution tube seat, so that a negative pressure environment formed by the inner holes of the air distribution tube seat adsorbs cigarettes outside the drum assembly through the air suction holes;
a plurality of cleaning pore canals are communicated between the air distribution pipe seat and the chip storage groove, so that sundries in the chip storage groove are sucked into an inner hole of the air distribution pipe seat through the cleaning pore canals under a negative pressure environment;
the cleaning pore canal is not communicated with the air suction hole, one end of the cleaning pore canal is positioned at the bottom of the chip storage groove, and the other end of the cleaning pore canal penetrates to the axial position corresponding to the negative pressure air suction area.
As an improvement of the technical scheme, the front end of the air distribution tube seat is a stepped hollow cylinder and extends into the front drum wheel and the rear drum wheel, and the rear end is connected with a locomotive transmission shaft seat;
two rows of negative pressure air suction areas are arranged at the front end of the air distribution pipe seat, and the negative pressure air suction areas are respectively corresponding to and communicated with the axial positions of the air suction holes of the front drum and the air suction holes of the rear drum.
As an improvement of the technical scheme, the front drum wheel and the rear drum wheel are provided with two circles of air suction holes, one end of the cleaning pore canal is positioned in the chip storage groove of the rear drum wheel, and the other end of the cleaning pore canal is positioned at the middle part of the two circles of air suction holes in the axial direction and at the middle part of the negative pressure air suction area in the circumferential direction of the air distribution pipe seat.
As an improvement of the technical scheme, the cleaning pore canal is a straight pore canal which is obliquely arranged, and the diameter of the cleaning pore canal is 5.5mm.
As an improvement of the technical scheme, the negative pressure air suction area comprises a plurality of ventilation grooves and stepped grooves which are circumferentially arranged at intervals at the front end of the air distribution pipe seat, wherein the ventilation grooves are communicated with the inner holes of the air distribution pipe seat, and the stepped grooves are sinking grooves formed in the circumferential surface of the air distribution pipe seat.
As an improvement of the technical scheme, the radian range of the negative pressure air suction area occupying the front end circumferential surface of the air distribution pipe seat is 200-270 degrees, so that at least half or more cleaning pore channels are communicated with the negative pressure air suction area at the same time.
As an improvement of the technical scheme, an axial sinking groove is formed in the area, which is not provided with the negative pressure air suction area, of the circumference of the air distribution pipe seat.
As an improvement of the technical scheme, a shaft sleeve is formed at the end part of the rear drum, and the front drum is sleeved on the shaft sleeve.
As an improvement of the technical scheme, the inner side end surfaces of the front drum and the rear drum are provided with cutting slits, the cutting slit clearance is 0.5mm, and the chip storage groove is positioned at the lower side of the cutting slits.
As an improvement of the technical scheme, two side walls of the cutting joint are inclined planes.
As an improvement of the technical scheme, the section of the chip storage groove is rectangular.
As an improvement of the technical scheme, 9 cleaning pore canals are uniformly communicated between the air distribution pipe seat and the chip storage groove at equal intervals.
As an improvement of the technical scheme, a plurality of containing grooves extending axially are formed in the peripheries of the front drum and the rear drum, the containing grooves are uniformly distributed in the circumferential direction, the air suction holes penetrate through to the bottoms of the containing grooves, and the cigarettes are located in the containing grooves.
The utility model has the beneficial effects that:
1. the device is provided with the cleaning pore canal at the bottom of the chip storage groove, so that chips in the chip storage groove are adsorbed into the air distribution pipe seat by the cleaning pore canal, the negative pressure adsorption is utilized to remove impurities such as tobacco foam and chips in the chip storage groove, the removal efficiency is high, the removal effect is good, and the purpose of effectively cleaning the impurities in the chip storage groove without dismantling the drum wheel is achieved.
2. The cleaning pore canal is arranged into the straight pore canal, is obliquely arranged and is not communicated with the air suction hole, and is mainly different from the prior art, the design can prevent the negative pressure environment in the air suction hole from being influenced due to the fact that the cleaning pore canal is communicated with the air suction hole, the reduction of the cigarette adsorption force of the accommodating groove can be caused, and the cleaning effect of the chip storage groove is also prevented from being influenced due to the fact that the air suction hole reduces the negative pressure environment in the cleaning pore canal; the cleaning pore canal which is obliquely arranged is designed to enable the inner end of the cleaning pore canal to face to the negative pressure air suction side, so that the negative pressure adsorption force is more direct and sufficient, the cleaning effect is better, and the blocking of the negative pressure pore canal is avoided.
3. Because the cutting knife stretches into the kerf, and the negative pressure air is introduced into the chip storage groove, the cold cutting knife can be used in the high-speed running process of the cutting knife, the cutting quality is improved, the cutting knife can be effectively protected, the cutting quality of cigarettes can be improved, and the service life of the cutting knife is prolonged.
Drawings
The utility model is described in further detail below with reference to the attached drawings and specific examples:
fig. 1 is a schematic view of a three-dimensional outline structure of a cigarette cutting device according to an embodiment of the present utility model;
fig. 2 is a perspective cross-sectional view of a cigarette cutting device according to an embodiment of the present utility model;
fig. 3 is a schematic perspective view of a rear drum of a cigarette cutting device according to an embodiment of the present utility model;
fig. 4 is a schematic diagram of a three-dimensional outline structure of a gas distribution pipe seat of a cigarette cutting device according to an embodiment of the present utility model;
fig. 5 is a schematic diagram showing a three-dimensional outline structure of a gas distribution pipe seat of a cigarette cutting device according to an embodiment of the present utility model.
Reference numerals:
11-a front drum; 12-a rear drum; 121-a sleeve; 13-slitting; 14-a chip storage groove; 15-an air suction hole; 16-a containing groove; 17-cleaning the pore canal; 20-cutting knife; 30-a gas distribution pipe seat; 31-a vent groove; 32-step groove.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this utility model belongs. The terms "first," "second," and the like, as used herein, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.
In order to keep the following description of the embodiments of the present utility model clear and concise, the detailed description of known functions and known components thereof have been omitted.
Referring to fig. 1 to 4, the present embodiment is a cigarette cutting apparatus, which mainly includes a drum assembly, a cutter 20, and a dispensing tube holder 30. Wherein:
the drum assembly comprises a front drum 11 and a rear drum 12 coaxially arranged. The front drum 11 and the rear drum 12 are coaxially arranged and have the same height on the circumferential surface, a shaft sleeve 121 is formed at the front end of the rear drum 12, and the front drum 11 is sleeved on the shaft sleeve 121. The butt end surfaces of the front drum 11 and the rear drum 12 are positioned with a slit 13 and a chip storage groove 14 positioned at the inner side of the slit 13, the gap between the slit 13 and the chip storage groove 14 is 0.5mm, the chip storage groove 14 is positioned at the lower side of the slit 13, a cutting knife 20 is positioned at the middle part of the slit 13 to run, and cigarettes are positioned on the peripheries of the front drum 11 and the rear drum 12 and span the slit 13. The radially inner side of the slit 13 encloses a chip storage groove 14, the chip storage groove 14 extends circumferentially to form a ring shape, and the chip storage groove 14 has a rectangular cross-sectional structure.
The cutter blade 20 is mounted radially above and outside the drum assembly, and the blade of the cutter blade 20 extends into the slit 13 for cutting the cigarette. The present embodiment cuts the cigarette straddling the slit 13 by rotating the cutter blade 20 or rotating the drum assembly, with the cuttings entering the chip pocket 14.
The front end of the air distribution tube seat 30 is a stepped hollow cylinder and extends into the front drum 11 and the rear drum 12, and the rear end is connected with a locomotive transmission shaft seat. The front drum 11 and the rear drum 12 are provided with radial through air suction holes 15, which are specifically: the front drum 11 and the rear drum 12 are provided with two circles of suction holes 15. The air distribution tube seat 30 is provided with a negative pressure air suction area for enabling the air suction holes 15 of the front drum 11 and the air suction holes 15 of the rear drum 12 to be communicated with the inner hole of the air distribution tube seat 30, so that a negative pressure environment formed by the inner hole of the air distribution tube seat 30 adsorbs cigarettes outside the drum assembly through the air suction holes 15.
Two rows of negative pressure air suction areas are arranged at the front end of the air distribution tube seat 30, and the negative pressure air suction areas are respectively corresponding to and communicated with the axial positions of the air suction holes 15 of the front drum 11 and the air suction holes 15 of the rear drum 12.
Each negative pressure air suction area comprises a plurality of ventilation grooves 31 and stepped grooves 32 which are circumferentially arranged at intervals at the front end of the air distribution pipe seat 30, wherein the ventilation grooves 31 are communicated with the inner holes of the air distribution pipe seat 30, and the stepped grooves 32 are sinking grooves formed in the circumferential surface of the air distribution pipe seat 30. In this way, the suction holes 15 of the front drum 11 and the suction holes 15 of the rear drum 12 are always communicated with the inner hole of the air distribution tube seat 30 by the ventilation groove 31 and the stepped groove 32, and the negative pressure is more concentrated and sufficient; thus, under the action of the negative pressure equipment, the inner hole of the air distribution tube seat 30 is communicated with the air suction hole 15, so that a negative pressure state is formed in the air suction hole 15, and cigarettes are circumferentially arranged and attached on the periphery of the drum assembly by means of the adsorption force of the air suction hole 15.
In this embodiment, a plurality of cleaning holes 17 are further communicated between the air distribution pipe seat 30 and the chip storage tank 14, and the cleaning holes 17 can suck the impurities in the chip storage tank 14 into the inner hole of the air distribution pipe seat 30 under the negative pressure environment, so as to clean the chips in the cleaning holes 17.
The cleaning duct 17 and the air suction hole 15 are not communicated with each other, one end of the cleaning duct 17 is positioned at the bottom of the chip storage tank 14, and the other end of the cleaning duct is communicated with the axial position corresponding to the negative pressure air suction area.
In the preferred embodiment, the circumferential radian of the negative pressure suction area is set to be 200-270 degrees, and the setting range can meet the condition that the suction hole 15 has sufficient negative pressure suction force on cigarettes, and at the same time, at least half or more cleaning pore channels 17 can be communicated with the negative pressure suction area at the same time. In the embodiment, the circumferential radian of the negative pressure air suction area is set to be 236 degrees.
In a preferred embodiment, referring to fig. 5, the valve stem 30 is provided with axial countersinks in areas where no negative pressure suction area is provided circumferentially. Debris such as smoke and dust removed through the cleaning duct 17 may be carried between the contact surface of the drum assembly and the valve stem 30 due to rotation of the drum assembly, which may cause the drum assembly to be jammed by the debris and not work normally. For this reason, the axial sinking groove is provided, and when the smoke and the cuttings are brought to the contact surface, the smoke and the cuttings can timely fall into the axial sinking groove, so that the long-time extrusion and the extrusion of the drum wheel assembly are avoided. Meanwhile, the axial sinking groove can reduce abrasion of the inner surface of the drum wheel assembly in the rotating process at ordinary times, and the service life of the axial sinking groove is prolonged.
In the preferred embodiment, the cleaning channels 17 are straight channels that are obliquely arranged, with an angle of inclination in the range of 26-42 degrees. The inclination angle range may be such that the outer end of the cleaning duct 17 penetrates to the bottom of the chip storage groove 14, and the inner end of the cleaning duct 17 penetrates to the position of the vent groove 31 of the air distribution stem 30, for example, to the region corresponding to the vent groove 31 or to the position corresponding to the stepped groove 32. In this way, under the action of negative pressure, the chips in the chip storage groove 14 sequentially pass through the inclined straight cleaning duct 17 and the vent groove 31 (or pass through the vent groove 31 after passing through the stepped groove 32) and enter the valve stem 30.
In the preferred embodiment, the inclination angle of the cleaning duct 17 is 34 degrees, so that one end of the cleaning duct 17 is positioned in the chip storage groove 14 of the rear drum 12, and the other end is positioned at the middle part of the two circles of axial air suction holes 15 and is just positioned at the middle part of the negative pressure air suction area in the circumferential direction of the air distribution pipe seat 30.
In the preferred embodiment, 9 cleaning holes 17 are uniformly communicated between the air distribution pipe seat 30 and the chip storage groove 14 at equal intervals. Based on the circumferential radian of the negative pressure air suction area of the embodiment, six cleaning pore channels 17 are simultaneously communicated to the negative pressure air suction area at the same time so as to ensure the removal effect of cutting impurities.
In a preferred embodiment, a plurality of axially extending accommodating grooves 16 are formed on the outer circumferences of the front drum 11 and the rear drum 12, the plurality of accommodating grooves 16 are circumferentially and uniformly arranged, the air suction holes 15 penetrate to the bottom of the accommodating grooves 16, and the cigarettes are positioned in the accommodating grooves 16.
In the preferred embodiment, the two side walls of the slit 13 are symmetrically disposed inclined surfaces.
In addition, it should be noted that:
although the cleaning duct 17 can be vertically and radially penetrated into the inner hole of the air distribution tube seat 30, the air distribution tube seat 30 needs to be provided with an air vent groove 31 for communicating with the cleaning duct 17, and besides the air distribution tube seat 30 needs to be redesigned, the cost for processing the air distribution tube seat 30 is increased, the original negative pressure adsorption force of the air distribution tube seat 30 is reduced, and further the negative pressure adsorption force of the air suction hole 15 is reduced due to excessive dispersion of the negative pressure air, so that the cigarette adsorption effect is affected, and the problems of smoke falling and the like are caused.
It should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.

Claims (10)

1. A cigarette cutting device, characterized in that: comprising
A drum assembly comprising a front drum and a rear drum coaxially disposed; a joint end surface of the front drum and the rear drum is positioned with a cutting seam and a chip storage groove positioned at the inner side of the cutting seam, and a cigarette is positioned on the periphery of the front drum and the rear drum and straddles the cutting seam;
the air distribution tube seat extends into the front drum and the rear drum, the front drum and the rear drum are respectively provided with a radially-through air suction hole, and the air distribution tube seat is provided with a negative pressure air suction area used for enabling the air suction holes of the front drum and the rear drum to be communicated with the inner holes of the air distribution tube seat, so that a negative pressure environment formed by the inner holes of the air distribution tube seat adsorbs cigarettes outside the drum assembly through the air suction holes;
a plurality of cleaning pore canals are communicated between the air distribution pipe seat and the chip storage groove, so that sundries in the chip storage groove are sucked into an inner hole of the air distribution pipe seat through the cleaning pore canals under a negative pressure environment;
the cleaning pore canal is not communicated with the air suction hole, one end of the cleaning pore canal is positioned at the bottom of the chip storage groove, and the other end of the cleaning pore canal penetrates to the axial position corresponding to the negative pressure air suction area.
2. The cigarette cutting device of claim 1, wherein:
the front end of the air distribution pipe seat is a stepped hollow cylinder and extends into the front drum wheel and the rear drum wheel, and the rear end of the air distribution pipe seat is connected with a locomotive transmission shaft seat;
two rows of negative pressure air suction areas are arranged at the front end of the air distribution pipe seat, and the negative pressure air suction areas are respectively corresponding to and communicated with the axial positions of the air suction holes of the front drum and the air suction holes of the rear drum.
3. The cigarette cutting device of claim 1, wherein:
the front drum wheel and the rear drum wheel are respectively provided with two circles of air suction holes, one end of the cleaning pore canal is positioned in the chip storage groove of the rear drum wheel, and the other end of the cleaning pore canal is positioned at the middle part of the two circles of air suction holes in the axial direction and at the middle part of the negative pressure air suction area in the circumferential direction of the air distribution pipe seat.
4. The cigarette cutting device of claim 1, wherein:
the negative pressure induced draft area comprises a plurality of ventilation grooves and stepped grooves which are circumferentially arranged at intervals at the front end of the air distribution pipe seat, wherein the ventilation grooves are communicated with an inner hole of the air distribution pipe seat, and the stepped grooves are sinking grooves formed in the circumferential surface of the air distribution pipe seat.
5. The cigarette cutting device of claim 1, wherein:
the negative pressure air suction area occupies the radian range of 200-270 degrees of the circumferential surface of the front end of the air distribution pipe seat, so that at least half or more cleaning pore channels are communicated with the negative pressure air suction area at the same time.
6. The cigarette cutting device of claim 5, wherein:
an axial sinking groove is formed in the area, which is not provided with the negative pressure air suction area, of the circumferential direction of the air distribution pipe seat.
7. The cigarette cutting device of claim 1, wherein:
the inner side end surfaces of the front drum and the rear drum are positioned with a cutting seam, and the chip storage groove is positioned at the lower side of the cutting seam.
8. The cigarette cutting device of claim 1, wherein:
the two side walls of the cutting seam are inclined planes.
9. The cigarette cutting device of claim 1, wherein:
9 cleaning pore channels are uniformly communicated between the air distribution pipe seat and the chip storage groove at equal intervals.
10. The cigarette cutting device of claim 1, wherein:
the cigarette is characterized in that a plurality of axially extending accommodating grooves are formed in the peripheries of the front drum and the rear drum, the accommodating grooves are circumferentially and uniformly distributed, the air suction holes penetrate through the bottoms of the accommodating grooves, and the cigarette is located in the accommodating grooves.
CN202320982517.XU 2023-04-26 2023-04-26 Cigarette cutting device Active CN219813195U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320982517.XU CN219813195U (en) 2023-04-26 2023-04-26 Cigarette cutting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320982517.XU CN219813195U (en) 2023-04-26 2023-04-26 Cigarette cutting device

Publications (1)

Publication Number Publication Date
CN219813195U true CN219813195U (en) 2023-10-13

Family

ID=88278983

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320982517.XU Active CN219813195U (en) 2023-04-26 2023-04-26 Cigarette cutting device

Country Status (1)

Country Link
CN (1) CN219813195U (en)

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