CN219971117U - Spark plug handling system with flexible clamping jaw - Google Patents
Spark plug handling system with flexible clamping jaw Download PDFInfo
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- CN219971117U CN219971117U CN202321547098.3U CN202321547098U CN219971117U CN 219971117 U CN219971117 U CN 219971117U CN 202321547098 U CN202321547098 U CN 202321547098U CN 219971117 U CN219971117 U CN 219971117U
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- flexible
- spark plug
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- clamping jaw
- airtight shell
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- 230000006698 induction Effects 0.000 claims description 14
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- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model provides a spark plug transport system with flexible clamping jaw, includes that superior conveyer belt, part put platform, subordinate's conveyer belt and robot main part, the part is put between platform and the subordinate's conveyer belt and is put the platform in the part, the robot main part is located the part and puts the platform next door, the next door of superior conveyer belt is equipped with infrared distance sensor, be equipped with flexible clamping jaw on the terminal ring flange of robot main part, flexible clamping jaw includes flexible airtight shell, quick discharge valve and quick intake valve, flexible airtight shell installs the bottom at the ring flange, quick discharge valve, quick intake valve are installed in the both sides of ring flange, and quick discharge valve, quick intake valve all are linked together with flexible airtight shell. The utility model has the advantages of high efficiency, labor cost saving, low reconstruction cost and the like, and is suitable for spark plug parts of various models, appearances and types.
Description
Technical Field
The utility model relates to a spark plug carrying system, in particular to a spark plug carrying system with flexible clamping jaws.
Background
The production of spark plugs is extremely important for the rapidly evolving automotive industry. However, manual handling and packaging of spark plugs is inefficient, and is prone to manual fatigue and waste of resources. The same problem exists in the packaging link of large products. During the production process, the workpiece may be impacted or have poor results due to misoperation or negligence, thereby scrapping the workpiece. Existing mechanical jaws are often of rigid materials, which can cause further damage to the workpiece if such jaws are used.
Disclosure of Invention
The utility model aims to solve the technical problem of providing the spark plug carrying system with the flexible clamping jaw, which not only can improve the production efficiency and save the labor cost, but also is not easy to damage or discard workpieces.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides a spark plug transport system with flexible clamping jaw, includes that superior conveyer belt, part put platform, subordinate's conveyer belt and robot main part, the part is put between platform and the subordinate's conveyer belt and is put the platform in the part, the robot main part is located the part and puts the platform next door, the next door of superior conveyer belt is equipped with infrared distance sensor, be equipped with flexible clamping jaw on the terminal ring flange of robot main part, flexible clamping jaw includes flexible airtight shell, quick discharge valve and quick intake valve, flexible airtight shell installs the bottom at the ring flange, quick discharge valve, quick intake valve are installed in the both sides of ring flange, and quick discharge valve, quick intake valve all are linked together with flexible airtight shell.
Preferably, the flexible airtight shell is made of rubber materials, has good elasticity and sealing performance, and can adapt to spark plug parts with different specifications and shapes. The upper end of the flexible airtight shell is opened, and is fixed on a mounting hole site at the bottom of the flange plate, an airtight cavity is formed with the bottom of the flange plate, and the overall appearance structure of the flexible airtight shell is U-shaped.
Preferably, the quick exhaust valve is connected with an external cylinder, the quick air inlet valve is connected with an external air source, and the robot main body controls the change of air pressure in the flexible airtight shell through the quick exhaust valve and the quick air inlet valve.
Preferably, the flexible clamping jaw further comprises an induction sensor, the induction sensor is mounted at the bottom of the flange plate and located in the flexible airtight shell, and the robot main body detects whether the flexible clamping jaw clamps the spark plug part normally through the induction sensor.
Preferably, the upper conveyor belt is provided with a position fixing hole for fixing the position of the spark plug part.
Compared with the prior art, the utility model has the following beneficial effects:
1. the spark plug carrying system with the flexible clamping jaw is applicable to spark plug parts of various types, appearances and types; the device can also be used for carrying various small-sized polygonal workpieces.
2. Under the detection of the infrared distance sensor and the induction sensor, after the spark plug part on the upper conveyor belt is in place, the flexible clamping jaw is immediately clamped to the part placing platform. At this point, the next spark plug component is already in place. When the spark plug parts are full of the preset quantity, the spark plug parts can be directly clamped onto the lower conveyor belt by the flexible clamping jaws to be directly packaged. The method is simple, clear in logic and high in efficiency.
3. The flexible clamping jaw acts by utilizing the pneumatic driving principle, has good economy and meets the requirement of a double-carbon target. Second, the use of a flexible housing allows the jaws to be well adapted to the size of various spark plugs. The device can be well adapted to different small-sized workpieces in future production line transformation, and has excellent sustainable development.
4. In the upper conveyor belt with the position fixing holes, the position of the workpiece is relatively fixed due to the existence of the position fixing holes. For the work of the flexible clamping jaw, the assistance of a vision system can be reduced, and the improvement of production efficiency and the reduction of production cost are facilitated.
5. The utility model has less hardware, can be realized by slightly modifying the existing production line, and has low improvement cost.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present utility model;
FIG. 2 is a schematic view of the flexible jaw of the embodiment of FIG. 1;
FIG. 3 is a cross-sectional view of the flexible jaw shown in FIG. 2;
FIG. 4 is a bottom view of the flexible jaw shown in FIG. 2;
FIG. 5 is a bottom cross-sectional view of the flexible jaw shown in FIG. 2;
in the figure: 1. an upper conveyor belt, a lower conveyor belt, an infrared distance sensor, a robot main body, a flexible clamping jaw and a flexible clamping jaw, 6, a flexible airtight shell, 7, a quick exhaust valve, 8, a quick air inlet valve, 9, an induction sensor, 10 and a part placement platform.
Detailed Description
The utility model is further described below with reference to the drawings and examples.
Referring to fig. 1-5, a spark plug carrying system with flexible clamping jaw comprises an upper conveyor belt 1, a part placing platform 10, a lower conveyor belt 2 and a robot main body 4, wherein the part placing platform 10 is located between the upper conveyor belt 1 and the lower conveyor belt 2, the robot main body 4 is located beside the part placing platform 10, an infrared distance sensor 3 is arranged beside the upper conveyor belt 1, a flexible clamping jaw 5 is arranged on a flange plate at the tail end of the robot main body 4, the flexible clamping jaw 5 comprises a flexible sealed shell 6, a quick exhaust valve 7 and a quick intake valve 8, the flexible sealed shell 6 is installed at the bottom of the flange plate, the quick exhaust valve 7 and the quick intake valve 8 are installed at two sides of the flange plate, and the quick exhaust valve 7 and the quick intake valve 8 are all communicated with the flexible sealed shell 6.
In this embodiment, the infrared distance sensor 3 is used to detect whether the spark plug part is in place on the upper conveyor belt 1 and whether an actionable distance is reached between the flexible clamping jaw 5 and the spark plug part. The robot main body 4 clamps spark plug parts on the upper conveyor belt 1 to a preset position on the part placing platform 10 through the flexible clamping jaw 5.
In this embodiment, the flexible airtight housing 6 is made of rubber material, has good elasticity and sealing property, and can adapt to spark plug parts with different specifications and shapes. The upper end of the flexible airtight shell 6 is opened, and is fixed on a mounting hole site at the bottom of the flange plate, an airtight cavity is formed with the bottom of the flange plate, and the overall appearance structure of the flexible airtight shell 6 is U-shaped.
In this embodiment, the quick exhaust valve 7 is connected with an external cylinder, the quick intake valve 8 is connected with an external air source, and the robot main body 4 controls the change of the air pressure in the flexible sealed housing 6 through the quick exhaust valve 7 and the quick intake valve 8.
In this embodiment, the flexible clamping jaw 5 further includes an induction sensor 9, the induction sensor 9 is installed at the bottom of the flange plate, and the induction sensor 9 is located in the flexible sealed housing 6, and the robot main body 4 detects whether the flexible clamping jaw 5 clamps the spark plug part normally through the induction sensor 9.
In this embodiment, the upper conveyor belt 1 is provided with a position fixing hole for fixing the position of the spark plug part. When the upper conveyor 1 is operated, each position fixing hole is aligned with the detection range of the infrared distance sensor 3, thereby determining whether the spark plug part is in place or not, and transmitting a signal to the robot main body 4.
The working process comprises the following steps:
determining whether the spark plug part is correctly placed by an infrared distance sensor 3 which measures the distance between the spark plug part and the sensor using an infrared beam when the upper conveyor belt 1 is running, thereby determining whether it is in place, and transmitting a signal to the robot body 4 upon determining that the infrared sensor detects the presence of the spark plug part; when the spark plug part is required to be clamped, the quick exhaust valve 7 is opened, the air pressure is quickly released, the flexible closed shell 6 is pushed to shrink inwards to form a negative pressure area, the spark plug part is adsorbed in the flexible closed shell 6, the spark plug part is firmly clamped in the way, and the induction sensor 9 in the flexible clamping jaw 5 can send a signal to the robot main body 4; when the spark plug part needs to be released, the quick air inlet valve 8 is opened to increase the air pressure, the flexible closed shell 6 is restored to the original state, the spark plug part is released, and the induction sensor 9 sends a signal to the robot main body 4; when the spark plug parts on the part placement platform 10 are filled with a preset number, the flexible clamping jaw is activated to directly clamp the parts from the part placement platform 10 and then place the parts on the lower conveyor belt 2. The lower conveyor belt 2 directly sends the spark plug parts into a packing area for packing;
in the working process, closed-loop control is adopted between each two steps, and the next action can be carried out only after the last step of work is completed, so that the smooth proceeding of the whole working process is ensured, and the reliability and the accuracy of each step are ensured.
The above-described embodiments are only for illustrating the present utility model, and not for limiting the present utility model, and any modifications, equivalent substitutions, improvements, etc. made to the present utility model are intended to be included in the scope of the present utility model without departing from the spirit and the essence of the present utility model.
Claims (5)
1. The utility model provides a spark plug transport system with flexible clamping jaw, includes superior conveyer belt, part and puts platform, subordinate's conveyer belt and robot main part, the part is put between platform and the subordinate's conveyer belt, the robot main part is located the part and puts the platform next door, the next door of superior conveyer belt is equipped with infrared distance sensor, its characterized in that: the robot comprises a robot body and is characterized in that a flexible clamping jaw is arranged on a flange plate at the tail end of the robot body, the flexible clamping jaw comprises a flexible airtight shell, a quick exhaust valve and a quick air inlet valve, the flexible airtight shell is arranged at the bottom of the flange plate, the quick exhaust valve and the quick air inlet valve are arranged on two sides of the flange plate, and the quick exhaust valve and the quick air inlet valve are communicated with the flexible airtight shell.
2. The spark plug handling system with flexible gripping jaw of claim 1, wherein: the flexible airtight shell is made of rubber materials; the upper end of the flexible airtight shell is opened, and is fixed on a mounting hole site at the bottom of the flange plate, an airtight cavity is formed with the bottom of the flange plate, and the overall appearance structure of the flexible airtight shell is U-shaped.
3. The spark plug handling system with flexible gripping jaw of claim 1 or 2, wherein: the quick exhaust valve is connected with an external cylinder, the quick air inlet valve is connected with an external air source, and the robot main body controls the change of air pressure in the flexible airtight shell through the quick exhaust valve and the quick air inlet valve.
4. The spark plug handling system with flexible gripping jaw of claim 1 or 2, wherein: the flexible clamping jaw further comprises an induction sensor, the induction sensor is mounted at the bottom of the flange plate and located in the flexible airtight shell, and the robot main body detects whether the flexible clamping jaw clamps spark plug parts normally or not through the induction sensor.
5. The spark plug handling system with flexible gripping jaw of claim 1 or 2, wherein: and the upper conveyor belt is provided with a position fixing hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321547098.3U CN219971117U (en) | 2023-06-16 | 2023-06-16 | Spark plug handling system with flexible clamping jaw |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321547098.3U CN219971117U (en) | 2023-06-16 | 2023-06-16 | Spark plug handling system with flexible clamping jaw |
Publications (1)
Publication Number | Publication Date |
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CN219971117U true CN219971117U (en) | 2023-11-07 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321547098.3U Active CN219971117U (en) | 2023-06-16 | 2023-06-16 | Spark plug handling system with flexible clamping jaw |
Country Status (1)
Country | Link |
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CN (1) | CN219971117U (en) |
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2023
- 2023-06-16 CN CN202321547098.3U patent/CN219971117U/en active Active
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