CN219966633U - Horizontal cutting machine for movable loop wire of wire frame - Google Patents
Horizontal cutting machine for movable loop wire of wire frame Download PDFInfo
- Publication number
- CN219966633U CN219966633U CN202320904808.7U CN202320904808U CN219966633U CN 219966633 U CN219966633 U CN 219966633U CN 202320904808 U CN202320904808 U CN 202320904808U CN 219966633 U CN219966633 U CN 219966633U
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- base
- wire
- wire frame
- cutting machine
- guide rail
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 25
- 239000010959 steel Substances 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 19
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Abstract
The utility model discloses a horizontal cutting machine for a movable loop wire of a wire frame, which comprises a first base and a second base, wherein the second base is positioned on one side of the first base; the bottom end of the wire frame is provided with a supporting mechanism which is used for supporting the wire frame; the feeding mechanism is arranged at the upper end of the second base and is used for conveying materials, the materials are placed on the support, the edge of the materials is attached to the baffle, the pressing cylinder pushes the pressing plate to move downwards, the pressing plate presses the materials on the support, when the feeding mechanism is used, the driving mechanism is used for driving the wire frame and the steel wire to rotate along the rotating shaft, the angle of the steel wire is attached according to the cutting feeding direction, the stress direction of the steel wire is always parallel to the cutting direction, and therefore the cutting efficiency of the non-parallel direction is improved.
Description
Technical Field
The utility model relates to the technical field of cutting machines, in particular to a horizontal cutting machine for a movable loop wire of a wire frame.
Background
In the diamond wire cutting industry, the problem that a steel wire can only be stressed in the tangential direction of a guide wheel exists. This problem results in a cutting efficiency in the tangential direction of the non-guide wheel that is too low. Taking graphite cutting as an example, cutting graphite with the height of 400mm, and cutting and feeding at the tangential direction of a guide wheel at the speed of 4 mm/s; however, the cutting feeding in the vertical direction of the guide wheel can only achieve 0.8 mm/s, when the feeding speed is increased, the steel wire jumps to the groove, and the cutting efficiency is lower.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a horizontal cutting machine for a moving loop wire of a wire frame, which comprises a first base and a second base, wherein the second base is positioned on one side of the first base; the bottom end of the wire frame is provided with a supporting mechanism which is used for supporting the wire frame; the upper end of the second base is provided with a feeding mechanism which is used for conveying materials.
Preferably: the middle part of the wire frame is provided with a workpiece supporting plate, and the workpiece supporting plate is connected with the first base through a bracket.
Preferably: the driving mechanism comprises a servo motor, the servo motor is fixedly connected with the wiring frame, the servo motor is connected with a second gear through a speed reducer, and the second gear is meshed with the gear ring.
Preferably: the gear ring is fixedly connected with the first base, and the gear ring is arc-shaped.
Preferably: the support mechanism comprises an arc guide rail which is fixedly connected with the first base, and the arc guide rail and the gear ring are arranged on a concentric circle taking the axis of the rotating shaft as the center of a circle.
Preferably: and the two ends of the arc guide rail are provided with position sensors, limiting blocks and supporting plates.
Preferably: the first base is close to the second base side upper end fixed connection backplate.
Preferably: the wire frame is provided with a tensioning wheel, an upper cutting wheel, a lower cutting wheel and a driving wheel, and the tensioning wheel, the upper cutting wheel, the lower cutting wheel and the driving wheel are connected with a steel wire.
Preferably: the feeding mechanism comprises an X-axis guide rail arranged at the upper end of the second base, the X-axis guide rail is connected with a workbench in a sliding mode, a support is arranged at the upper end of the workbench, a plurality of through holes along the Y-axis direction are formed in the support, and the Y-axis guide rail is arranged at the position, located at the inner side of the through holes, of the upper end of the workbench.
Preferably: the upper end of one side of the bracket is connected with a baffle.
The utility model has the technical effects and advantages that:
according to the utility model, the wire frame and the steel wire are driven by the driving mechanism to rotate along the rotating shaft, and the angle of the steel wire is glued according to the cutting feeding direction, so that the stress direction of the steel wire is always parallel to the cutting direction, and the cutting efficiency in the non-parallel direction is further improved.
Drawings
Fig. 1 is a schematic structural diagram of a horizontal cutting machine for moving loop wires of a wire frame according to an embodiment of the present utility model;
fig. 2 is a schematic diagram of a structure for removing a workpiece pallet and materials in a wire frame moving loop horizontal cutting machine according to an embodiment of the present utility model;
fig. 3 is a schematic structural diagram of a horizontal cutting machine for moving loop wires of a wire frame according to an embodiment of the present utility model when cutting along a Y axis;
fig. 4 is a rear view of a wire frame moving loop horizontal cutting machine according to an embodiment of the present utility model;
fig. 5 is an enlarged schematic view of the structure at a in fig. 4 in the wire frame moving loop horizontal cutting machine according to the embodiment of the present utility model.
In the figure: 1. a first base; 101. a rotation shaft; 102. a guard board; 2. a second base; 201. an X-axis guide rail; 3. a wire frame; 301. a tensioning wheel; 302. a cutting wheel is arranged on the upper part; 303. a steel wire; 304. a lower cutting wheel; 305. a driving wheel; 4. a circular arc guide rail; 5. a position sensor; 6. a limiting block; 7. a support plate; 8. a gear ring; 9. a workpiece pallet; 10. a work table; 11. a bracket; 111. a baffle; 112. a rack; 12. a movable frame; 121. a slide hole; 122. a motor; 123. a first gear; 13. a material pressing cylinder; 131. a pressing plate; 14. a Y-axis guide rail; 15. a servo motor; 16. and a second gear.
Detailed Description
The utility model will be described in further detail with reference to the drawings and the detailed description. The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.
Referring to fig. 1, fig. 2 and fig. 3, in this embodiment, a horizontal cutting machine for moving loop wires of a wire frame is provided, which includes a first base 1 and a second base 2, the second base 2 is located at one side of the first base 1, the upper end of the first base 1 is provided with a wire frame 3, the wire frame 3 is rotationally connected with the first base 1 through a rotation shaft 101, a driving mechanism is arranged in the middle of the wire frame 3, a supporting mechanism is arranged at the bottom end of the wire frame 3, a workpiece supporting plate 9 is installed in the middle of the wire frame 3, the workpiece supporting plate 9 is connected with the first base 1 through a bracket, the driving mechanism drives the wire frame 3 to rotate along the rotation shaft 101, the supporting mechanism supports and limits the wire frame 3, a feeding mechanism is arranged at the upper end of the second base 2, and is used for conveying materials, driving a workpiece to move along the direction of an X axis or a Y axis, so that a steel wire 303 is convenient for cutting the workpiece.
Specifically, the driving mechanism comprises a servo motor 15, the servo motor 15 is fixedly connected with the wire frame 3, the servo motor 15 is connected with a second gear 16 through a speed reducer, the second gear 16 is meshed with a gear ring 8, the gear ring 8 is arc-shaped, the gear ring 8 is fixedly connected with the first base 1, the servo motor 15 is started to drive the second gear 16 to rotate, the second gear 16 moves along the outer edge of the gear ring 8, and then the servo motor 15 and the wire frame 3 are driven to rotate along the rotating shaft 101.
Specifically, supporting mechanism includes circular arc guide rail 4, circular arc guide rail 4 fixed connection first base 1, circular arc guide rail 4 and ring gear 8 are on the concentric circle that uses rotation axis 101 axle center as the centre of a circle, the both ends department of circular arc guide rail 4 all is provided with position sensor 5, position sensor 5 is used for detecting the position of frame 3, position sensor 5 installs in first base 1 upper end, first base 1 upper end is located circular arc guide rail 4 both sides department and is provided with stopper 6, stopper 6 that sets up prevents that frame 3 from coming off from circular arc guide rail 4 edge, first base 1 is located circular arc guide rail 4 inboard department and is provided with backup pad 7, backup pad 7 plays the effect of supporting frame 3, when frame 3 removes to the one end department of circular arc guide rail 4, frame 3 bottom and backup pad 7 contact.
In this embodiment, the guard board 102 is fixedly connected to the upper end of the side edge of the first base 1 near the second base 2, and the guard board 102 is used for placing the wire frame 3 to collide with the second base 2.
In this embodiment, a lower cutting wheel 304 is installed at the bottom of the wire frame 3 near the rotating shaft 101, an upper cutting wheel 302 is installed at the position, above the lower cutting wheel 304, of the wire frame 3, a tensioning wheel 301 is installed at one end, far away from the upper cutting wheel 302, of the upper portion of the wire frame 3, a driving wheel 305 is installed at one end, far away from the lower cutting wheel 304, of the lower portion of the wire frame 3, the driving wheel 305 is connected with a driving motor, the tensioning wheel 301, the upper cutting wheel 302, the lower cutting wheel 304 and the driving wheel 305 are connected with a steel wire 303, the driving motor is started to drive the driving wheel 305 to rotate, the steel wire 303 is driven to rotate, and the steel wire 303 between the upper cutting wheel 302 and the lower cutting wheel 304 is in a vertical state and is used for cutting materials.
Referring to fig. 4 and 5, the feeding mechanism includes an X-axis guide rail 201 mounted at the upper end of the second base 2, the X-axis guide rail 201 is slidably connected with a workbench 10, a bracket 11 is disposed at the upper end of the workbench 10, a plurality of through holes along the Y-axis direction are formed in the bracket 11, a Y-axis guide rail 14 is mounted at the inner side of the through hole at the upper end of the workbench 10, a movable frame 12 is slidably connected with the Y-axis guide rail 14, a pressing cylinder 13 is mounted at the upper side of the through hole, the pressing cylinder 13 is connected with a pressing plate 131, the movable frame 12 is provided with a sliding hole 121 corresponding to the pressing plate 131, the pressing cylinder 13 drives the pressing plate 131 to move up and down along the sliding hole 121, a motor 122 is mounted at the rear end of the movable frame 12, the motor 122 is connected with a first gear 123, the first gear 123 is meshed with the rack 112, the rack 112 is fixedly connected with the workbench 10, the motor 122 is started to drive the first gear 123 to rotate, the first gear 123 is driven to move along the rack 112, and the motor 122 and the movable frame 12 is driven to move along the Y-axis direction, so that the material can be pushed to move along the Y-axis direction.
The baffle 111 is fixedly connected to the upper end of one side of the support 11, and when the material is placed, one side edge of the material is attached to the baffle 111, and the material is positioned through the baffle 111.
In the application, the driving mechanism drives the wire frame 3 to rotate, so that the steel wire 303 rotates along the rotating shaft 101, the cutting angle of the steel wire 303 can be adjusted by 0-90 degrees, the cutting angle of the steel wire 303 is adjusted according to the cutting feeding direction through CNC or PLC, the stress direction of the steel wire 303 is always parallel to the cutting direction, and the problem of low cutting efficiency in the non-parallel direction is solved.
The working principle of the utility model is as follows:
placing the material on the bracket 11, attaching the baffle 111 to the edge of the material, pushing the pressing plate 131 to move downwards by the pressing cylinder 13, pressing the material on the bracket 11 by the pressing plate 131, and when the upper cutting wheel 302 and the lower cutting wheel 304 rotate along the X-axis direction in use, moving the workbench 10 along the X-axis guide rail 201, and cutting the material along the X-axis direction by the steel wire 303;
starting a driving mechanism, wherein the wire frame 3 rotates to the other end of the arc guide rail 4 along the rotating shaft 101, the upper cutting wheel 302 and the lower cutting wheel 304 rotate along the Y-axis direction, the workbench 10 moves along the Y-axis guide rail 14, and the steel wire 303 is used for cutting materials along the Y-axis direction;
the driving mechanism drives the wire frame 3 to rotate, so that the steel wire 303 rotates along the rotating shaft 101, the cutting angle of the steel wire 303 can be adjusted by 0-90 degrees, the cutting angle of the steel wire 303 is adjusted according to the cutting feeding direction through CNC or PLC, the stress direction of the steel wire 303 is always parallel to the cutting direction, and the problem of low cutting efficiency in the non-parallel direction is solved.
It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present utility model without the inventive step, are intended to be within the scope of the present utility model. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (10)
1. The utility model provides a line frame removes loop wire horizontal cutting machine, includes first base (1) and second base (2), and second base (2) are located one side of first base (1), and first base (1) upper end is provided with line frame (3), a serial communication port, line frame (3) are rotated through rotation axis (101) and are connected first base (1), line frame (3) middle part is provided with actuating mechanism, actuating mechanism is used for driving line frame (3) rotation;
the bottom end of the wire frame (3) is provided with a supporting mechanism which is used for supporting the wire frame (3);
the upper end of the second base (2) is provided with a feeding mechanism which is used for conveying materials.
2. The wire frame moving loop horizontal cutting machine according to claim 1, wherein the wire frame (3) is provided with a workpiece supporting plate (9) at the middle part, and the workpiece supporting plate (9) is connected with the first base (1) through a bracket.
3. A wire frame moving loop horizontal cutting machine according to claim 1, characterized in that the driving mechanism comprises a servo motor (15), the servo motor (15) is fixedly connected with the wire frame (3), the servo motor (15) is connected with a second gear (16) through a speed reducer, and the second gear (16) is meshed with the gear ring (8).
4. A wire frame moving loop horizontal cutting machine according to claim 3, wherein the gear ring (8) is fixedly connected to the first base (1), and the gear ring (8) is circular arc-shaped.
5. The horizontal cutting machine for the moving loop wire of the wire frame according to claim 1, wherein the supporting mechanism comprises an arc guide rail (4), the arc guide rail (4) is fixedly connected with the first base (1), and the arc guide rail (4) and the gear ring (8) are arranged on a concentric circle taking the axis of the rotating shaft (101) as a center of a circle.
6. The wire frame moving loop horizontal cutting machine according to claim 5, wherein the two ends of the circular arc guide rail (4) are provided with a position sensor (5), a limiting block (6) and a supporting plate (7).
7. The horizontal cutting machine for the moving loop wire of the wire frame according to claim 1, wherein the first base (1) is close to the upper end of the side edge of the second base (2) and is fixedly connected with the guard plate (102).
8. The horizontal wire frame moving loop wire cutting machine according to claim 1, wherein the wire frame (3) is provided with a tension wheel (301), an upper cutting wheel (302), a lower cutting wheel (304) and a driving wheel (305), and the tension wheel (301), the upper cutting wheel (302), the lower cutting wheel (304) and the driving wheel (305) are connected with a steel wire (303).
9. The horizontal cutting machine for the moving loop wires of the wire frames according to claim 1, wherein the feeding mechanism comprises an X-axis guide rail (201) arranged at the upper end of the second base (2), the X-axis guide rail (201) is connected with a workbench (10) in a sliding mode, a support (11) is arranged at the upper end of the workbench (10), a plurality of through holes along the Y-axis direction are formed in the support (11), and the Y-axis guide rail (14) is arranged at the position, located at the inner side of the through holes, of the upper end of the workbench (10).
10. The horizontal wire frame moving loop wire cutting machine according to claim 9, wherein a baffle (111) is fixedly connected to an upper end of one side of the bracket (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320904808.7U CN219966633U (en) | 2023-04-21 | 2023-04-21 | Horizontal cutting machine for movable loop wire of wire frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320904808.7U CN219966633U (en) | 2023-04-21 | 2023-04-21 | Horizontal cutting machine for movable loop wire of wire frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219966633U true CN219966633U (en) | 2023-11-07 |
Family
ID=88591674
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320904808.7U Active CN219966633U (en) | 2023-04-21 | 2023-04-21 | Horizontal cutting machine for movable loop wire of wire frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219966633U (en) |
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2023
- 2023-04-21 CN CN202320904808.7U patent/CN219966633U/en active Active
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