CN219966025U - Rib compensation extrusion die - Google Patents
Rib compensation extrusion die Download PDFInfo
- Publication number
- CN219966025U CN219966025U CN202320686825.8U CN202320686825U CN219966025U CN 219966025 U CN219966025 U CN 219966025U CN 202320686825 U CN202320686825 U CN 202320686825U CN 219966025 U CN219966025 U CN 219966025U
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- CN
- China
- Prior art keywords
- guide plate
- extrusion die
- hole
- compensation
- rib
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000001125 extrusion Methods 0.000 title claims abstract description 38
- 239000011162 core material Substances 0.000 claims abstract description 35
- 238000007493 shaping process Methods 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 22
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 15
- 210000003205 muscle Anatomy 0.000 claims abstract description 5
- 230000000149 penetrating effect Effects 0.000 claims abstract description 4
- 238000000465 moulding Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 210000002435 tendon Anatomy 0.000 claims description 3
- 230000002787 reinforcement Effects 0.000 claims 1
- 230000007812 deficiency Effects 0.000 abstract description 2
- 239000007787 solid Substances 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000007731 hot pressing Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a rib material compensation extrusion die which comprises a guide plate and a die main body, wherein the guide plate is connected with the die main body to form the extrusion die, a guide hole is formed in the guide plate in a penetrating mode, a core material forming frame is arranged in the middle of the guide hole, a back hole is formed in one end, far away from the die main body, of the core material forming frame, and during extrusion forming, aluminum materials enter the back hole to enlarge the feeding amount of the core material part. This muscle material compensation extrusion die will be originally solid crossbeam changes into triangle bearing structure, has not only improved the support intensity to core shaping frame to set up the back of the body hole at the base, strengthened the fashioned feed volume of support rib department, thereby ensured that can the material be even after the support rib shaping, the support rib that can not appear leading to because of the feed deficiency is thinner.
Description
Technical Field
The utility model relates to the technical field of extrusion dies, in particular to a rib compensation extrusion die.
Background
The aluminum extrusion molding is a plastic processing method for a part or semi-finished product with a required section shape and size and certain mechanical property by applying strong pressure to an aluminum column placed in a die cavity of a die to force the aluminum column to generate directional plastic deformation and extruding the aluminum column from a die hole of an extrusion die.
However, when the section bar with the supporting ribs inside is extruded and molded, as shown in fig. 1, the section of the section bar is semicircular, a plurality of supporting ribs are longitudinally arranged in the section bar, while the existing extrusion die for processing and molding the section bar is shown in fig. 2, and is a flow guide plate in the extrusion die, a flow guide hole is arranged on the flow guide plate in a penetrating way, the middle part of the flow guide hole is a structure for molding the supporting ribs, the structure is provided with a cross beam in the middle part, when the cross beam is used for extruding and molding the section bar as shown in fig. 1 for filtering materials in actual use, the molding effect on the positions of the internal supporting ribs is poor, the main appearance is that the wall thickness of the middle supporting ribs is thinner, the thickness is uneven, the production quality of products is poor,
in view of the above, it is necessary to provide a tendon compensating extrusion die to solve the above problems.
Disclosure of Invention
The utility model aims to solve the technical problems and provides a rib compensation extrusion die.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a muscle material compensation extrusion die, includes guide plate and mould main part, and the guide plate is connected with the mould main part and is formed extrusion die, run through on the guide plate and be equipped with the water conservancy diversion hole, the water conservancy diversion hole middle part is equipped with the core shaping frame, mould main part one end is kept away from to the core shaping frame is equipped with the back hole, and during extrusion, the aluminum product has increased the feed volume at core material position by the back hole entering.
Further, the diversion holes penetrate through the diversion plate along the axial direction of the diversion plate, and three diversion holes are arranged in a central symmetry mode.
Further, fixing beams for fixing the core material forming frames are formed between two adjacent diversion holes, three fixing beams are arranged, and the three fixing beams are designed in a central symmetry mode by taking the core material forming frames as the center; one end of the fixed beam is fixedly connected with the core material forming frame, and the other end of the fixed beam is fixedly connected to the inner wall of the guide plate.
Further, the core material forming frame comprises a base and a forming work head, and the forming work head is fixedly arranged on one side, close to the die main body, of the base.
Further, the shaping work head comprises a plurality of shaping heads which are uniformly arranged at intervals, gaps between two adjacent shaping heads are feed gaps, the back hole is communicated between the feed gaps in an upward penetrating way from the bottom of the base, and the upper end of the back hole is communicated with the work material gaps to form a core material hole.
Further, two sides of the forming work head are provided with side supporting ribs, and the side supporting ribs are formed between the base and the forming work head and used for improving the strength of the forming work head.
Furthermore, one side of the die main body, which is close to the guide plate, is concavely provided with an inner concave cavity, the inner concave cavity is matched with the guide hole in shape, and the inner concave cavity is communicated with the guide hole when the guide plate is matched with the die main body, so as to form a forming cavity of the outer wall of the profile.
Compared with the prior art, the utility model has the beneficial effects that: this muscle material compensation extrusion die will be originally solid crossbeam changes into triangle bearing structure, has not only improved the support intensity to core shaping frame to set up the back of the body hole at the base, strengthened the fashioned feed volume of support rib department, thereby ensured that can the material be even after the support rib shaping, the support rib that can not appear leading to because of the feed deficiency is thinner.
Drawings
FIG. 1 is a schematic cross-sectional view of a profile formed by an extrusion die;
FIG. 2 is a schematic view of the back of a deflector of a conventional extrusion die;
FIG. 3 is a perspective view of one of the rib-compensating extrusion dies of the present utility model;
FIG. 4 is a second perspective view of the web compensating extrusion die of the present utility model;
FIG. 5 is a schematic view of a longitudinal section of a tendon compensated extrusion die of the present utility model;
in the figure: 1. a deflector; 2. a mold body; 3. a deflector aperture; 4. a core material forming frame; 5. a back hole; 6. a fixed beam; 7. a base; 8. forming a work head; 9. shaping the head; 10. a feed gap; 11. a core hole; 12. side support ribs; 13. an inner cavity; 14. a support rib; 15. and a cross beam.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
The utility model provides a muscle material compensation extrusion die, shown in fig. 3, including guide plate 1 and mould main part 2, guide plate 1 and mould main part 2 are connected and are formed extrusion die, run through on the guide plate 1 and be equipped with water conservancy diversion hole 3, mould main part 2 is close to guide plate 1 one side indent and is equipped with interior cavity 13, interior cavity 13 and water conservancy diversion hole 3 shape match, and interior cavity 13 links to each other with water conservancy diversion hole 3 when guide plate 1 and mould main part 2 compound die and is commonly used for the shaping chamber of constituting the section bar outer wall, this shaping chamber mainly used shaping is the semicircle outer wall of section bar as shown in fig. 1, and use prior art guide plate 1 as shown in fig. 2 to the shaping semicircle outer wall can be perfect shaping, and when shaping the supporting rib 14 as shown in fig. 1, because of the barrier of crossbeam 15, lead to the aluminum product feed of supporting rib 14 department less, and then make the supporting rib 14 shaping thinner, or thickness inhomogeneous, lead to production quality to be poor.
As an improvement, in the device, a core material forming frame 4 is arranged in the middle of the flow guide hole 3, one end of the core material forming frame 4, which is far away from the die main body 2, is provided with a back hole 5, and when in extrusion forming, aluminum materials enter the back hole 5 to increase the feeding amount of the core material part; because more aluminum materials can enter the core material forming frame 4 from the back holes 5 during hot pressing, the feeding amount of the supporting ribs 14 during extrusion forming can be ensured, the product quality of profile extrusion forming can be effectively improved, the supporting ribs 14 can be fully formed, and the production quality is effectively improved due to uniform thickness.
Specifically, the diversion holes 3 penetrate through the diversion plate 1 along the axial direction of the diversion plate 1, and three diversion holes 3 are arranged in a central symmetry manner, as shown in fig. 3 and 4, a fixing beam 6 for fixing the core material forming frame 4 is formed between two adjacent diversion holes 3, three fixing beams 6 are arranged, and the three fixing beams 6 are designed in a central symmetry manner with the core material forming frame 4 as the center; one end of the fixed beam is fixedly connected with the core material forming frame 4, and the other end of the fixed beam is fixedly connected to the inner wall of the guide plate 1; the diversion holes 3 can ensure sufficient feeding of the outer walls of the profiles, and compared with the currently used cross beams 15, the three fixing beams 6 are additionally provided with one fixing beam 6, so that the core material forming frame 4 can be stably fixed, and the strength of the die is improved.
The core material forming frame 4 comprises a base 7 and a forming work head 8, and the forming work head 8 is fixedly arranged on one side of the base 7, which is close to the die main body 2. The aluminum material entering the back hole 5 needs to directly enter the forming head 8, so that the back hole 5 is required to be communicated with the inside of the forming head 8, specifically, as shown in fig. 3, 4 and 5, the forming head 8 comprises a plurality of forming heads 9 which are uniformly arranged at intervals, the forming heads 9 are arranged at intervals in a fence shape, a gap between two adjacent forming heads 9 is a feeding gap 10, the feeding gap 10 is a channel through which the aluminum material passes when being extruded, the aluminum material flowing out of the feeding gap 10 after extrusion is finished forms a supporting rib 14, the back hole 5 is used for increasing the aluminum material supply in the feeding gap 10, specifically, the back hole 5 is penetrated and communicated between the feeding gaps 10 upwards from the bottom of the base 7, the upper end of the back hole 5 is communicated with the forming core material hole 11, and the back hole 5 passes through the core material hole 11 to enter each feeding gap 10 when the aluminum material is hot pressed, so that the feeding amount of the rib for supporting the inside the profile can be improved, the rib supporting the rib can be effectively improved, and the disadvantage that the rib is not uniform in the hot pressing of the two cores is avoided because the rib is provided with the uneven supporting material.
Further, two sides of the molding head 8 are provided with side supporting ribs 12, and the side supporting ribs 12 are formed between the base 7 and the molding head 8 to improve the strength of the molding head 8; since the two sides of the shaping head 9 are subjected to larger pressure, the flow guide plate 1 shown in fig. 2 used at present supports less sides of the shaping head 9, so that the shaping heads 9 on the two sides are easy to shake during shaping, and the side support ribs 12 are added in the embodiment, so that the strength of the shaping head 9 is improved, and swing of the shaping head 9 is avoided.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (7)
1. The utility model provides a muscle material compensation extrusion die, includes guide plate (1) and mould main part (2), and guide plate (1) are connected with mould main part (2) and are formed extrusion die, a serial communication port, run through on guide plate (1) and be equipped with water conservancy diversion hole (3), water conservancy diversion hole (3) middle part is equipped with core shaping frame (4), mould main part (2) one end is kept away from to core shaping frame (4) is equipped with back of the body hole (5), and during extrusion, the aluminum product gets into the feed volume that has increased the core position by back of the body hole (5).
2. The rib compensation extrusion die according to claim 1, wherein the guide holes (3) are formed through the guide plate (1) along the axial direction of the guide plate (1), and the guide holes (3) are centrally and symmetrically arranged in three.
3. The rib compensation extrusion die according to claim 2, characterized in that a fixed beam (6) for fixing the core material forming frame (4) is formed between two adjacent diversion holes (3), three fixed beams (6) are arranged, and the three fixed beams (6) are designed in a central symmetry manner with the core material forming frame (4) as a center; one end of the fixed beam is fixedly connected with the core material forming frame (4), and the other end of the fixed beam is fixedly connected with the inner wall of the guide plate (1).
4. A tendon compensation extrusion die as claimed in any one of claims 1 to 3, characterized in that the core molding frame (4) includes a base (7) and a molding head (8), and the molding head (8) is fixedly arranged on one side of the base (7) close to the die main body (2).
5. The rib material compensation extrusion die according to claim 4, wherein the molding work head (8) comprises a plurality of molding heads (9) which are uniformly arranged at intervals, gaps between two adjacent molding heads (9) are feed gaps (10), the back holes (5) are communicated between the feed gaps (10) in an upward penetrating manner from the bottom of the base (7), and the upper ends of the back holes (5) are communicated with the work material gaps to form core material holes (11).
6. The extrusion die for compensating reinforcement material according to claim 4, wherein the molding head (8) is provided with side support ribs (12) on both sides, and the side support ribs (12) are formed between the base (7) and the molding head (8) to improve the strength of the molding head (8).
7. The rib compensation extrusion die according to claim 2, wherein an inner concave cavity (13) is concavely arranged on one side of the die main body (2) close to the guide plate (1), the inner concave cavity (13) is matched with the guide hole (3) in shape, and the inner concave cavity (13) is connected with the guide hole (3) when the guide plate (1) and the die main body (2) are clamped so as to be commonly used for forming a forming cavity of the outer wall of the profile.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320686825.8U CN219966025U (en) | 2023-03-31 | 2023-03-31 | Rib compensation extrusion die |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320686825.8U CN219966025U (en) | 2023-03-31 | 2023-03-31 | Rib compensation extrusion die |
Publications (1)
Publication Number | Publication Date |
---|---|
CN219966025U true CN219966025U (en) | 2023-11-07 |
Family
ID=88587733
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202320686825.8U Active CN219966025U (en) | 2023-03-31 | 2023-03-31 | Rib compensation extrusion die |
Country Status (1)
Country | Link |
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CN (1) | CN219966025U (en) |
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2023
- 2023-03-31 CN CN202320686825.8U patent/CN219966025U/en active Active
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