CN219965784U - Ultrasonic spraying device for mechanical castings - Google Patents
Ultrasonic spraying device for mechanical castings Download PDFInfo
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- CN219965784U CN219965784U CN202321568787.2U CN202321568787U CN219965784U CN 219965784 U CN219965784 U CN 219965784U CN 202321568787 U CN202321568787 U CN 202321568787U CN 219965784 U CN219965784 U CN 219965784U
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- fixedly arranged
- cleaning tank
- pipe
- ultrasonic
- spraying
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- 238000005507 spraying Methods 0.000 title claims abstract description 44
- 238000005266 casting Methods 0.000 title claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 56
- 238000004140 cleaning Methods 0.000 claims abstract description 53
- 239000000463 material Substances 0.000 claims abstract description 17
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims abstract description 5
- 239000007921 spray Substances 0.000 claims description 29
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 238000005058 metal casting Methods 0.000 abstract description 15
- 230000003014 reinforcing effect Effects 0.000 description 5
- 239000010865 sewage Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000001502 supplementing effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model provides an ultrasonic spraying device for a mechanical casting. The ultrasonic spraying device for the mechanical casting comprises: the ultrasonic cleaning device comprises a cleaning tank, wherein ultrasonic generators are fixedly arranged on the inner walls of two sides of the cleaning tank, and the cleaning tank is provided with a spraying mechanism, a material taking mechanism and a stirring mechanism; the spraying mechanism comprises an L-shaped plate, a main spraying pipe, a plurality of sub-spraying pipes, a water tank, a water pump and an L-shaped pipe, wherein the L-shaped plate is fixedly arranged at the top of the cleaning tank, the main spraying pipe is fixedly arranged on the L-shaped plate, the sub-spraying pipes are fixedly arranged on the main spraying pipe, the water tank is fixedly arranged at the top of the L-shaped plate, the water pump is fixedly arranged on the inner wall of the bottom of the water tank, and the L-shaped pipe is fixedly arranged at the water outlet end of the water pump. The ultrasonic spraying device for the mechanical castings provided by the utility model has the advantages that the mechanical castings can be simply and effectively cleaned, and the cleaned metal castings can be automatically taken out for secondary cleaning.
Description
Technical Field
The utility model belongs to the technical field of machining, and particularly relates to an ultrasonic spraying device for a mechanical casting.
Background
The ultrasonic cleaning device for the metal castings mainly resonates with liquid through ultrasonic waves, so that dirt on the metal castings is removed, the metal castings can be cleaned thoroughly, an important effect is achieved on cleaning of the metal castings, and therefore requirements of people on the ultrasonic cleaning device are higher and higher.
In the related art, an ultrasonic cleaning device for metal castings is disclosed, comprising a cleaning tank, a servo motor and a curved frame; the bottom of the cleaning tank is provided with a supporting frame, the front surface of the cleaning tank is provided with a water supplementing pump, one end of the water supplementing pump is provided with a water inlet pipe, one side of the bottom of the cleaning tank is provided with a water outlet, and two sides of an inner cavity of the cleaning tank are provided with ultrasonic generators; the servo motor is arranged in the middle of the bottom of the cleaning tank, a rotating shaft penetrates through the cleaning tank at the output end of the servo motor, and stirring blades are uniformly arranged on the surface of the rotating shaft; the curved frame is arranged at one side of the top of the cleaning tank, a hot air blower is arranged at one side of the curved frame, and a connecting pipe fitting is arranged at the bottom of the curved frame; the novel workpiece overturning device is reasonable in structure, convenient to overturn the workpiece in the using process, capable of guaranteeing that each surface is cleaned, and capable of improving cleaning quality and efficiency.
However, the above-mentioned structure has a disadvantage in that the device requires a lot of time to manually take out the washed mechanical castings when in use, thereby reducing the frequency of batch washing and reducing the efficiency.
Therefore, it is necessary to provide a new ultrasonic spray device for mechanical castings to solve the above technical problems.
Disclosure of Invention
The utility model solves the technical problem of providing the ultrasonic spraying device for the mechanical castings, which can simply and effectively clean the mechanical castings, automatically take out the cleaned metal castings and carry out secondary cleaning.
In order to solve the technical problems, the ultrasonic spraying device for the mechanical casting provided by the utility model comprises: the ultrasonic cleaning device comprises a cleaning tank, wherein ultrasonic generators are fixedly arranged on the inner walls of two sides of the cleaning tank, and the cleaning tank is provided with a spraying mechanism, a material taking mechanism and a stirring mechanism;
the spraying mechanism comprises an L-shaped plate, a main spraying pipe, a plurality of sub-spraying pipes, a water tank, a water pump and an L-shaped pipe, wherein the L-shaped plate is fixedly arranged at the top of the cleaning tank, the main spraying pipe is fixedly arranged on the L-shaped plate, the sub-spraying pipes are fixedly arranged on the main spraying pipe, the water tank is fixedly arranged at the top of the L-shaped plate, the water pump is fixedly arranged on the inner wall of the bottom of the water tank, the L-shaped pipe is fixedly arranged at the water outlet end of the water pump, and the bottom end of the L-shaped pipe is fixedly connected with the main spraying pipe;
the material taking mechanism comprises a material placing plate and two lifting components, wherein the material placing plate is arranged in a cleaning tank, the lifting components comprise a strip-shaped plate, two hydraulic cylinders, two connecting plates and two connecting rods, the strip-shaped plate is fixedly arranged on the outer wall of one side of the cleaning tank, the two hydraulic cylinders are fixedly arranged at the top of the strip-shaped plate, the two connecting plates are respectively and fixedly arranged on output shafts of the two hydraulic cylinders, the two connecting rods are fixedly arranged at the bottoms of the two connecting plates, and the bottom ends of the two connecting rods are fixedly connected with the material placing plate.
As a further scheme of the utility model, a water injection pipe is fixedly arranged on the outer wall of one side of the cleaning tank, a drain pipe is fixedly arranged on the outer wall of one side of the cleaning tank, and a valve is fixedly arranged on the drain pipe.
As a further scheme of the utility model, two reinforcing rods are fixedly arranged at the top of the main spray pipe, and the top ends of the two reinforcing rods are fixedly connected with the L-shaped plate.
As a further scheme of the utility model, the bottoms of the plurality of sub-spray pipes are fixedly provided with spray heads, and the spray heads are uniformly distributed.
As a further scheme of the utility model, a plurality of water permeable holes are formed in the object placing plate, and the water permeable holes are uniformly distributed.
As a further scheme of the utility model, the bottom of the cleaning tank is fixedly provided with four supporting legs.
Compared with the related art, the ultrasonic spraying device for the mechanical castings has the following beneficial effects:
1. according to the utility model, by arranging the spraying mechanism, the taken-out metal casting can be simply and effectively subjected to secondary spraying cleaning, so that sewage on the metal casting is removed;
2. according to the utility model, the material taking mechanism is arranged, so that the cleaned metal casting can be simply and effectively taken out of the cleaning pool.
Drawings
The present utility model is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
FIG. 1 is a schematic view of the overall structure of an ultrasonic spray device for mechanical castings of the present utility model;
FIG. 2 is a schematic elevational cross-sectional view of the ultrasonic spray device for mechanical castings of the present utility model;
FIG. 3 is a schematic view of the structure of the main nozzle and the sub-nozzle in the present utility model.
In the figure: 1. a cleaning pool; 2. an ultrasonic generator; 3. an L-shaped plate; 4. a main spray pipe; 5. a sub-spray pipe; 6. a water tank; 7. a water pump; 8. an L-shaped pipe; 9. a storage plate; 10. a strip-shaped plate; 11. a hydraulic cylinder; 12. a connecting plate; 13. a connecting rod; 14. a water injection pipe; 15. and (5) a water drain pipe.
Detailed Description
Referring to fig. 1, fig. 2 and fig. 3 in combination, fig. 1 is a schematic view of the overall structure of an ultrasonic spray device for mechanical castings according to the present utility model; FIG. 2 is a schematic elevational cross-sectional view of the ultrasonic spray device for mechanical castings of the present utility model; FIG. 3 is a schematic view of the structure of the main nozzle and the sub-nozzle in the present utility model. The ultrasonic spraying device for the mechanical casting comprises: the ultrasonic cleaning device comprises a cleaning tank 1, wherein ultrasonic generators 2 are fixedly arranged on the inner walls of the two sides of the cleaning tank 1, and a spraying mechanism, a material taking mechanism and a stirring mechanism are arranged on the cleaning tank 1;
the spraying mechanism comprises an L-shaped plate 3, a main spraying pipe 4, a plurality of sub-spraying pipes 5, a water tank 6, a water pump 7 and an L-shaped pipe 8, wherein the L-shaped plate 3 is fixedly arranged at the top of the cleaning tank 1, the main spraying pipe 4 is fixedly arranged on the L-shaped plate 3, the plurality of sub-spraying pipes 5 are fixedly arranged on the main spraying pipe 4, the water tank 6 is fixedly arranged at the top of the L-shaped plate 3, the water pump 7 is fixedly arranged on the inner wall at the bottom of the water tank 6, the L-shaped pipe 8 is fixedly arranged at the water outlet end of the water pump 7, and the bottom end of the L-shaped pipe 8 is fixedly connected with the main spraying pipe 4;
the material taking mechanism comprises a material placing plate 9 and two lifting components, wherein the material placing plate 9 is arranged in the cleaning tank 1, the lifting components comprise a strip-shaped plate 10, two hydraulic cylinders 11, two connecting plates 12 and two connecting rods 13, the strip-shaped plate 10 is fixedly installed on the outer wall of one side of the cleaning tank 1, the two hydraulic cylinders 11 are fixedly installed at the top of the strip-shaped plate 10, the two connecting plates 12 are respectively fixedly installed on the output shafts of the two hydraulic cylinders 11, the two connecting rods 13 are fixedly installed at the bottoms of the two connecting plates 12, and the bottoms of the two connecting rods 13 are fixedly connected with the material placing plate 9.
As shown in fig. 1, a water injection pipe 14 is fixedly installed on the outer wall of one side of the cleaning tank 1, a drain pipe 15 is fixedly installed on the outer wall of one side of the cleaning tank 1, and a valve is fixedly installed on the drain pipe 15;
by arranging the water injection pipe 14 and the water discharge pipe 15, water can be simply and effectively injected into the cleaning tank 1 or sewage in the cleaning tank 1 can be discharged.
As shown in fig. 2, two reinforcing rods are fixedly installed at the top of the main spray pipe 4, and the top ends of the two reinforcing rods are fixedly connected with the L-shaped plate 3;
by providing a reinforcing rod, the stability of the main nozzle 4 can be simply and effectively improved, and the weight borne by the L-shaped pipe 8 can be reduced.
As shown in fig. 1 to 3, spray heads are fixedly arranged at the bottoms of the plurality of sub-spray pipes 5, and the plurality of spray heads are uniformly distributed;
through setting up evenly distributed's shower nozzle for can be simple effectual carry out even water spray to the metal casting that takes out.
As shown in fig. 1 and 2, the storage plate 9 is provided with a plurality of water permeable holes, and the water permeable holes are uniformly distributed;
by providing the water permeable holes, the water passing below can be facilitated when the object placing plate 9 is placed in the cleaning tank 1.
As shown in fig. 1 and 2, the bottom of the cleaning tank 1 is fixedly provided with four supporting legs;
through setting up the supporting leg for can be simple effectual support and fixed to wash pond 1.
The working principle of the ultrasonic spraying device for the mechanical castings provided by the utility model is as follows:
a first step of: when the ultrasonic cleaning device is used, a metal casting is placed on the object placing plate 9, four hydraulic cylinders 11 are started, the four hydraulic cylinders 11 drive four connecting plates 12 to move downwards, the four connecting plates 12 drive four connecting rods 13 to move downwards, the four connecting rods 13 drive the object placing plate 9 to move downwards, so that the metal casting is immersed in water in the cleaning pool 1, and the ultrasonic generator 2 is started to clean the metal casting by ultrasonic waves;
and a second step of: after cleaning, the hydraulic cylinder 11 is started to enable the object placing plate 9 to ascend, so that the metal castings are moved out of the cleaning pool 1, then the water pump 7 is started, the water in the water tank 6 is led into the plurality of sub-spray pipes 5 through the L-shaped pipe 8 and the main spray pipe 4 by the water pump 7, and the castings are uniformly sprayed out through the plurality of spray heads to carry out secondary cleaning on the castings, so that sewage on the castings is removed.
It should be noted that, the device structure and the drawings of the present utility model mainly describe the principle of the present utility model, in terms of the technology of the design principle, the arrangement of the power mechanism, the power supply system, the control system, etc. of the device is not completely described, and on the premise that the person skilled in the art understands the principle of the present utility model, the specific details of the power mechanism, the power supply system and the control system can be clearly known, the control mode of the application file is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art;
the standard parts used in the method can be purchased from the market, and can be customized according to the description of the specification and the drawings, the specific connection modes of the parts are conventional means such as mature bolts, rivets and welding in the prior art, the machines, the parts and the equipment are conventional models in the prior art, and the structures and the principles of the parts are all known by the skilled person through technical manuals or through conventional experimental methods.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims and their equivalents, and in other related technical fields, which are equally encompassed by the scope of the present utility model.
Claims (6)
1. An ultrasonic spray device for a mechanical casting, comprising:
the ultrasonic cleaning device comprises a cleaning tank, wherein ultrasonic generators are fixedly arranged on the inner walls of two sides of the cleaning tank, and the cleaning tank is provided with a spraying mechanism, a material taking mechanism and a stirring mechanism;
the spraying mechanism comprises an L-shaped plate, a main spraying pipe, a plurality of sub-spraying pipes, a water tank, a water pump and an L-shaped pipe, wherein the L-shaped plate is fixedly arranged at the top of the cleaning tank, the main spraying pipe is fixedly arranged on the L-shaped plate, the sub-spraying pipes are fixedly arranged on the main spraying pipe, the water tank is fixedly arranged at the top of the L-shaped plate, the water pump is fixedly arranged on the inner wall of the bottom of the water tank, the L-shaped pipe is fixedly arranged at the water outlet end of the water pump, and the bottom end of the L-shaped pipe is fixedly connected with the main spraying pipe;
the material taking mechanism comprises a material placing plate and two lifting components, wherein the material placing plate is arranged in a cleaning tank, the lifting components comprise a strip-shaped plate, two hydraulic cylinders, two connecting plates and two connecting rods, the strip-shaped plate is fixedly arranged on the outer wall of one side of the cleaning tank, the two hydraulic cylinders are fixedly arranged at the top of the strip-shaped plate, the two connecting plates are respectively and fixedly arranged on output shafts of the two hydraulic cylinders, the two connecting rods are fixedly arranged at the bottoms of the two connecting plates, and the bottom ends of the two connecting rods are fixedly connected with the material placing plate.
2. The ultrasonic spray device for mechanical castings according to claim 1, wherein: the water injection pipe is fixedly installed on the outer wall of one side of the cleaning tank, the drain pipe is fixedly installed on the outer wall of one side of the cleaning tank, and the valve is fixedly installed on the drain pipe.
3. The ultrasonic spray device for mechanical castings according to claim 1, wherein: the top fixed mounting of main spray tube has two stiffening rod, two the top of stiffening rod all with L shaped plate fixed connection.
4. The ultrasonic spray device for mechanical castings according to claim 1, wherein: the bottoms of the sub-spray pipes are fixedly provided with spray heads, and the spray heads are uniformly distributed.
5. The ultrasonic spray device for mechanical castings according to claim 1, wherein: the object placing plate is provided with a plurality of water permeable holes, and the water permeable holes are uniformly distributed.
6. The ultrasonic spray device for mechanical castings according to claim 1, wherein: four supporting legs are fixedly arranged at the bottom of the cleaning tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321568787.2U CN219965784U (en) | 2023-06-20 | 2023-06-20 | Ultrasonic spraying device for mechanical castings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321568787.2U CN219965784U (en) | 2023-06-20 | 2023-06-20 | Ultrasonic spraying device for mechanical castings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219965784U true CN219965784U (en) | 2023-11-07 |
Family
ID=88580775
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321568787.2U Active CN219965784U (en) | 2023-06-20 | 2023-06-20 | Ultrasonic spraying device for mechanical castings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219965784U (en) |
-
2023
- 2023-06-20 CN CN202321568787.2U patent/CN219965784U/en active Active
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