CN219960277U - a motor - Google Patents
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- CN219960277U CN219960277U CN202320610929.0U CN202320610929U CN219960277U CN 219960277 U CN219960277 U CN 219960277U CN 202320610929 U CN202320610929 U CN 202320610929U CN 219960277 U CN219960277 U CN 219960277U
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Abstract
Description
技术领域Technical field
本实用新型涉及电机技术领域,具体而言,涉及一种电机。The utility model relates to the technical field of motors, specifically to a motor.
背景技术Background technique
电机广泛应用于生产生活的各个方面。例如,汽车中特别是新能源汽车中会使用多个电机作为驱动装置。Motors are widely used in all aspects of production and life. For example, multiple motors are used as driving devices in automobiles, especially new energy vehicles.
电机工作时会持续产热,一些技术中对电机进行散热结构设计,例如进行风扇散热、水冷散热等,但是,这些散热方式散热效果有限,且存在部分区域温度偏高的情况,具体而言,定子的绕组端部存在散热困难的问题。The motor will continue to generate heat when it is working. In some technologies, the motor is designed with a heat dissipation structure, such as fan cooling, water cooling, etc. However, these heat dissipation methods have limited heat dissipation effects, and there are cases where the temperature in some areas is relatively high. Specifically, There is a problem of difficulty in dissipating heat at the winding ends of the stator.
实用新型内容Utility model content
本实用新型旨在一定程度上解决相关技术中如何提高电机的散热性能的问题。The utility model aims to solve the problem of how to improve the heat dissipation performance of the motor in related technologies to a certain extent.
为至少在一定程度上解决上述问题的至少一个方面,本实用新型提供一种电机,包括转子、定子、转轴和散热盘;所述散热盘和所述转子均与所述转轴连接,所述散热盘位于所述转子的轴向一端;In order to solve at least one aspect of the above problems at least to a certain extent, the present invention provides a motor, which includes a rotor, a stator, a rotating shaft and a heat dissipation plate; the heat dissipation plate and the rotor are both connected to the rotating shaft, and the heat dissipation plate The disk is located at one axial end of the rotor;
所述电机还包括进气气道和散热气道,所述散热气道从所述散热盘的中心向周侧壁延伸,且在所述散热盘的周侧壁处形成有所述散热气道的排气口,所述排气口朝向所述定子的绕组端部设置;The motor also includes an air inlet duct and a heat dissipation air duct, the heat dissipation air duct extends from the center of the heat dissipation plate to the peripheral side wall, and the heat dissipation air duct is formed at the peripheral side wall of the heat dissipation plate. The exhaust port is provided toward the winding end of the stator;
所述进气气道的一端与所述散热气道远离所述排气口的一端连通,另一端形成有进气口,所述进气口位于所述散热盘远离所述转子的一侧,且用于在远离所述转子的一侧与所述排气口连通。One end of the air inlet duct is connected to an end of the heat dissipation air duct away from the exhaust port, and an air inlet is formed at the other end. The air inlet is located on the side of the heat sink away from the rotor, And used to communicate with the exhaust port on the side away from the rotor.
可选地,所述进气气道设置于所述转轴上。Optionally, the intake air passage is provided on the rotating shaft.
可选地,所述进气气道包括第一连通段和第二连通段,所述第一连通段沿所述转轴的轴向延伸,所述第二连通段从所述转轴的中心向周侧壁延伸,所述第二连通段的一端与所述第一连通段连通,另一端与所述散热气道连通;Optionally, the intake air passage includes a first communication section and a second communication section, the first communication section extends along the axial direction of the rotating shaft, and the second communication section extends from the center of the rotating shaft to the circumference. The side wall extends, one end of the second communication section is connected to the first communication section, and the other end is connected to the heat dissipation air channel;
所述进气口形成于所述转轴的轴向端面和/或周侧壁处。The air inlet is formed at the axial end surface and/or peripheral side wall of the rotating shaft.
可选地,所述进气气道还包括第三连通段,所述第三连通段从所述转轴的中心向周侧壁延伸,所述第三连通段的一端与所述第一连通段连通,另一端形成连通口,所述连通口位于所述转子的轴向中部位置处。Optionally, the intake air passage further includes a third communication section extending from the center of the rotating shaft to the peripheral side wall, and one end of the third communication section is connected to the first communication section The other end forms a communication port, and the communication port is located at the axial middle position of the rotor.
可选地,所述转子的径向内壁与所述转轴之间形成有第一气隙,所述第一气隙沿所述转轴的轴向延伸,所述第一气隙与所述散热气道的远离所述排气口的一端连通;所述连通口与所述第一气隙连通。Optionally, a first air gap is formed between the radial inner wall of the rotor and the rotating shaft, the first air gap extends along the axial direction of the rotating shaft, and the first air gap is connected to the heat dissipation air. One end of the channel away from the exhaust port is connected; the communication port is connected with the first air gap.
可选地,多个所述散热气道沿所述散热盘的周向分布,且所述散热气道沿所述散热盘的径向自内向外呈螺旋状延伸,所述散热气道自内向外旋转的方向与所述散热盘的转动方向相反。Optionally, a plurality of the heat dissipation air channels are distributed along the circumference of the heat dissipation plate, and the heat dissipation air channels extend spirally from the inside to the outside in the radial direction of the heat dissipation plate, and the heat dissipation air channels extend from the inside to the outside. The direction of external rotation is opposite to the rotation direction of the heat sink plate.
可选地,所述散热盘朝向所述转子的端面形成有多个叶片,多个所述叶片沿所述散热盘的周向分布,且沿所述散热盘的径向自内向外呈弧状延伸;Optionally, a plurality of blades are formed on the end surface of the heat sink facing the rotor. The plurality of blades are distributed along the circumference of the heat sink and extend in an arc shape from the inside to the outside along the radial direction of the heat sink. ;
所述叶片朝向所述转子的端面与所述转子相贴合,在所述散热盘的周向,相邻所述叶片之间形成所述散热气道。The end surfaces of the blades facing the rotor are in contact with the rotor, and the heat dissipation air passages are formed between adjacent blades in the circumferential direction of the heat dissipation plate.
可选地,所述散热气道在轴向具有远离所述转子的第一侧壁,沿靠近所述排气口的方向,所述排气口处的所述第一侧壁到所述转子的距离逐渐增大。Optionally, the heat dissipation air passage has a first side wall away from the rotor in the axial direction, and in a direction close to the exhaust port, the first side wall at the exhaust port to the rotor The distance gradually increases.
可选地,沿所述轴向,所述散热气道具有远离所述转子的第一侧壁,沿靠近所述排气口的方向,所述排气口处的所述第一侧壁到所述转子的距离逐渐增大。Optionally, along the axial direction, the heat dissipation air passage has a first side wall away from the rotor, and in a direction close to the exhaust port, the first side wall at the exhaust port reaches The distance between the rotors gradually increases.
可选地,所述散热盘用于形成所述电机的平衡盘;Optionally, the heat sink plate is used to form a balance plate of the motor;
和/或,两个所述散热盘分别设置于所述转子的两端;And/or, two of the heat dissipation plates are respectively provided at both ends of the rotor;
和/或,所述电机还包括机壳和用于对所述机壳进行冷却的水冷结构,所述水冷结构在所述机壳的水冷区域至少部分覆盖所述定子的轴向中部位置。And/or, the motor further includes a casing and a water-cooling structure for cooling the casing. The water-cooling structure at least partially covers the axial middle position of the stator in the water-cooling area of the casing.
相对于相关的现有技术,在本实用新型的电机中,设置散热盘,散热气道至少部分形成在散热盘上,且散热气道在散热盘的径向外端面处形成有排气口,进气气道的一端与散热气道的远离排气口的一端连通,另一端形成有用于与排气口连通的进气口,进气口在轴向的位置位于散热盘远离转子的一侧,当转子和散热盘转动时,散热气道内的气体会因离心力作用而经排气口排出,排气口排出的气体吹向绕组端部,对绕组端部吸热后在其他位置例如电机的机壳处放热后流动至进气气道的进气口处,进气口处的气体会因负压作用补充至散热气道的内端,从而形成循环气流,进行对绕组端部的散热。本实用新型中,通过散热气道和进气气道的设置,使得循环气流主要用于集中对绕组端部散热,从而可以对电机中较为顽固的温度相对较高且不易散热的绕组端部进行散热,能够降低绕组端部温度,提高电机的使用性能。Compared with the related prior art, in the motor of the present invention, a heat sink is provided, the heat dissipation air passage is at least partially formed on the heat sink, and the heat dissipation air passage is formed with an exhaust port at the radially outer end surface of the heat sink, One end of the air inlet duct is connected to the end of the heat dissipation air duct away from the exhaust port, and the other end is formed with an air inlet for communication with the exhaust port. The air inlet is axially located on the side of the heat sink away from the rotor. , when the rotor and the heat sink rotate, the gas in the heat dissipation air channel will be discharged through the exhaust port due to centrifugal force. The gas discharged from the exhaust port is blown to the end of the winding, absorbs heat at the end of the winding, and then circulates in other locations such as the motor. After the heat is released at the casing, it flows to the air inlet of the air inlet. The gas at the air inlet will be supplemented to the inner end of the heat dissipation air duct due to negative pressure, thereby forming a circulating air flow to dissipate heat at the end of the winding. . In this utility model, through the setting of the heat dissipation air duct and the air inlet air duct, the circulating air flow is mainly used to concentrate on dissipating heat at the winding ends, so that the stubborn winding ends in the motor that are relatively high in temperature and difficult to dissipate heat can be treated. Heat dissipation can reduce the winding end temperature and improve the performance of the motor.
附图说明Description of the drawings
图1为本实用新型的实施例中电机的结构示意图;Figure 1 is a schematic structural diagram of a motor in an embodiment of the present utility model;
图2为图1中A处的局部放大图;Figure 2 is a partial enlarged view of point A in Figure 1;
图3为本实用新型的实施例中散热盘的结构示意图;Figure 3 is a schematic structural diagram of a heat sink in an embodiment of the present utility model;
图4为图3所示散热盘的另一视角的结构示意图;Figure 4 is a schematic structural diagram of the heat sink shown in Figure 3 from another perspective;
图5为本实用新型的又一实施例中电机的结构示意图;Figure 5 is a schematic structural diagram of the motor in another embodiment of the present utility model;
图6为图5中B处的局部放大图。Figure 6 is a partial enlarged view of position B in Figure 5.
附图标记说明:Explanation of reference symbols:
1-转子;2-定子;21-绕组端部;3-转轴;31-进气气道;301-第一连通段;302-第二连通段;303-第三连通段;304-进气口;305-连通口;4-散热盘;41-散热气道;411-排气口;412-第一侧壁;42-叶片;43-内孔;5-机壳;51-过孔;52-罩壳;6-第一气隙。1-rotor; 2-stator; 21-winding end; 3-shaft; 31-inlet air passage; 301-first connected section; 302-second connected section; 303-third connected section; 304-air inlet port; 305-connection port; 4-heat sink; 41-cooling air duct; 411-exhaust port; 412-first side wall; 42-blade; 43-inner hole; 5-casing; 51-via hole; 52-Cover; 6-First air gap.
具体实施方式Detailed ways
为使本实用新型的上述目的、特征和优点能够更为明显易懂,下面结合附图对本实用新型的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more obvious and easy to understand, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
附图中Z轴表示竖向,也就是上下位置,并且Z轴的正向(也就是Z轴的箭头指向)表示上,Z轴的负向(也就是与Z轴的正向相反的方向)表示下;附图中X轴表示水平方向,并指定为左右位置,并且X轴的正向(也就是X轴的箭头指向)表示右侧,X轴的负向(也就是与X轴的正向相反的方向)表示左侧;附图中Y轴表示前后位置,并且Y轴的正向(也就是Y轴的箭头指向)表示前侧,Y轴的负向(也就是与Y轴的正向相反的方向)表示后侧;同时需要说明的是,前述Z轴、Y轴及X轴的表示含义仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。具体在图中Y轴方向与转子1的轴向一致,后续如无特殊说明,“轴向”均可理解为Y轴方向。In the figure, the Z axis represents the vertical direction, that is, the up and down position, and the positive direction of the Z axis (that is, the arrow of the Z axis points) represents upward, and the negative direction of the Z axis (that is, the direction opposite to the positive direction of the Z axis) shown below; in the attached figure, the X-axis represents the horizontal direction and is designated as the left and right position, and the positive direction of the X-axis (that is, the arrow of the in the opposite direction) represents the left side; in the figure, the Y axis represents the front and rear position, and the positive direction of the Y axis (that is, the arrow of the Y axis points) represents the front side, and the negative direction of the Y axis (that is, the positive direction of the Y axis) (in the opposite direction) indicates the rear side; at the same time, it should be noted that the aforementioned Z-axis, Y-axis, and It must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be construed as a limitation of the present invention. Specifically, in the figure, the Y-axis direction is consistent with the axial direction of the rotor 1. Unless otherwise specified, the “axial direction” can be understood as the Y-axis direction.
如图1至图6所示,本实用新型实施例提供一种电机,包括转子1、定子2、转轴3和散热盘4;散热盘4和转子1均与转轴3连接,散热盘4位于转子1的轴向一端;As shown in Figures 1 to 6, an embodiment of the present invention provides a motor, including a rotor 1, a stator 2, a rotating shaft 3 and a heat sink 4; the heat sink 4 and the rotor 1 are both connected to the rotating shaft 3, and the heat sink 4 is located on the rotor. The axial end of 1;
电机还包括进气气道31和散热气道41,散热气道41从散热盘4的中心向周侧壁延伸,且在散热盘4的周侧壁处形成有散热气道41的排气口411,排气口411朝向定子2的绕组端部21设置;The motor also includes an air inlet duct 31 and a heat dissipation air duct 41. The heat dissipation air duct 41 extends from the center of the heat sink 4 to the peripheral side wall, and an exhaust port of the heat dissipation air duct 41 is formed on the peripheral side wall of the heat sink 4. 411, the exhaust port 411 is provided toward the winding end 21 of the stator 2;
进气气道31的一端与散热气道41远离排气口411的一端连通,另一端形成有进气口304,进气口304位于散热盘4远离转子1的一侧,且用于在远离转子1的一侧与排气口411连通。One end of the air inlet duct 31 is connected with the end of the heat dissipation air duct 41 away from the exhaust port 411, and an air inlet 304 is formed at the other end. The air inlet 304 is located on the side of the heat sink 4 away from the rotor 1, and is used to move away from the rotor 1. One side of the rotor 1 is connected to the exhaust port 411 .
需要说明的是,图1主要用于示例性说明转子1、定子2、散热盘4以及转轴3的相对位置,其不形成对电机的其它部分例如机壳5的结构限制。It should be noted that FIG. 1 is mainly used to illustrate the relative positions of the rotor 1 , the stator 2 , the heat sink 4 and the rotating shaft 3 , and does not form a structural restriction on other parts of the motor such as the casing 5 .
需要说明的是,进气口304在远离转子1的一侧与排气口411连通。可以是经过外部环境连通,也就是说,排气口411排出的气体可以经过过孔51流出至电机的外部环境然后经外部环境流入至进气口304。或者,不经过外部环境而在电机内部形成循环,例如,设置罩壳52,罩壳52罩设在过孔51和转轴3的轴向端面处的进气口304,或者后文描述的进气口304形成于转轴3的周侧壁,此时无需设置该过孔51。It should be noted that the air inlet 304 is connected with the exhaust port 411 on the side away from the rotor 1 . It may be connected through the external environment, that is, the gas discharged from the exhaust port 411 may flow out to the external environment of the motor through the through hole 51 and then flow into the air inlet 304 through the external environment. Alternatively, circulation is formed inside the motor without passing through the external environment. For example, a cover 52 is provided. The cover 52 covers the air inlet 304 provided at the through hole 51 and the axial end surface of the rotating shaft 3, or the air inlet described later. The opening 304 is formed on the peripheral side wall of the rotating shaft 3 , and there is no need to provide the through hole 51 at this time.
具体地,散热气道41至少部分形成在散热盘4上,且散热气道41在散热盘4的径向外端面处形成有排气口411,绕组端部21一般超出定子2的端面一段距离,以绕组端部21的沿轴向远离转子1的端面为标定端面,在轴向上,排气口411至少部分对应位于标定端面的靠近转子1的一侧,散热盘4的周侧壁一般与绕组端部21在径向上存在一定间隔,从而排气口411的出风可以经过绕组端部21,用于对绕组端部21散热。Specifically, the heat dissipation air passage 41 is at least partially formed on the heat dissipation plate 4, and the heat dissipation air passage 41 is formed with an exhaust port 411 at the radially outer end surface of the heat dissipation plate 4. The winding end 21 generally extends a certain distance beyond the end surface of the stator 2. , taking the end surface of the winding end 21 axially away from the rotor 1 as the calibrated end surface, in the axial direction, the exhaust port 411 is at least partially located on the side of the calibrated end surface close to the rotor 1, and the peripheral side wall of the heat sink 4 is generally There is a certain distance in the radial direction from the winding end 21 , so that the air from the exhaust port 411 can pass through the winding end 21 to dissipate heat from the winding end 21 .
如此,散热气道41从散热盘4的中心向周侧壁延伸,且在散热盘4的周侧壁处形成有散热气道41的排气口411,进气气道31的一端与散热气道41的远离排气口411的一端连通,另一端形成有用于与排气口411连通的进气口304,进气口304在轴向的位置位于散热盘4远离转子1的一侧,当转子1和散热盘4转动时,散热气道41内的气体会因离心力作用而经排气口411排出,排气口411排出的气体吹向绕组端部21,对绕组端部21吸热后在其他位置例如机壳5处放热后流动至进气气道31的进气口304处,进气口304处的气体会因负压作用补充至散热气道41的内端,从而形成循环气流,进行对绕组端部21的散热,例如循环气流路径可以参考图2所示路径。本实用新型中,通过散热气道41和进气气道31的设置,使得循环气流主要用于集中对绕组端部21散热,从而可以对电机中较为顽固的温度相对较高且不易散热的绕组端部21进行散热,能够降低绕组端部21温度,提高电机的使用性能。特别地,当配合电机的其他散热结构例如水冷结构使用时能提高电机的使用性能。当然,在此过程中,散热气道41内的气体还可以在一定程度上对转子1的端部进行散热,此处不再详细说明。In this way, the heat dissipation air channel 41 extends from the center of the heat dissipation plate 4 to the peripheral side wall, and an exhaust port 411 of the heat dissipation air channel 41 is formed on the peripheral side wall of the heat dissipation plate 4. One end of the air inlet air channel 31 is in contact with the heat dissipation air. One end of the channel 41 away from the exhaust port 411 is connected, and the other end is formed with an air inlet 304 for communicating with the exhaust port 411. The air inlet 304 is axially located on the side of the heat sink 4 away from the rotor 1. When When the rotor 1 and the heat sink 4 rotate, the gas in the heat dissipation air channel 41 will be discharged through the exhaust port 411 due to centrifugal force. The gas discharged from the exhaust port 411 is blown to the winding end 21 and absorbs heat on the winding end 21. After heat is released at other locations, such as the casing 5 , it flows to the air inlet 304 of the air inlet 31 . The gas at the air inlet 304 will be replenished to the inner end of the heat dissipation air duct 41 due to negative pressure, thereby forming a cycle. The air flow dissipates heat to the winding end 21. For example, the circulating air flow path can refer to the path shown in Figure 2. In the present utility model, through the arrangement of the heat dissipation air duct 41 and the air inlet air duct 31, the circulating air flow is mainly used to dissipate heat at the winding end 21, so that the stubborn windings in the motor that are relatively high in temperature and difficult to dissipate heat can be treated. The end portion 21 dissipates heat, which can reduce the temperature of the winding end portion 21 and improve the performance of the motor. In particular, when used in conjunction with other heat dissipation structures of the motor, such as water-cooling structures, the performance of the motor can be improved. Of course, during this process, the gas in the heat dissipation air passage 41 can also dissipate heat to the end of the rotor 1 to a certain extent, which will not be described in detail here.
如图1和图5所示,可选地,两个散热盘4分别设置于转子1的两端。As shown in Figures 1 and 5, optionally, two heat dissipation plates 4 are respectively provided at both ends of the rotor 1.
可选地,电机还包括机壳5和用于对机壳5进行冷却的水冷结构,水冷结构在机壳5的水冷区域至少部分覆盖定子2的轴向中部位置。Optionally, the motor also includes a casing 5 and a water-cooling structure for cooling the casing 5 . The water-cooling structure at least partially covers the axial middle position of the stator 2 in the water-cooling area of the casing 5 .
具体地,水冷结构可以包括冷却水道,冷却水道可以形成于机壳5上或者设置于机壳5外部,其可以采用相关技术。Specifically, the water-cooling structure may include a cooling water channel, and the cooling water channel may be formed on the casing 5 or provided outside the casing 5 , and related technologies may be used.
以散热盘4为两个为例,可以通过水冷结构进行机壳5对应于定子2的轴向中部位置的位置进行冷却,通过排气口411的排气对定子2的绕组端部21进行冷却,能够提升电机的整体散热性能,从而提高电机的续航能力。Taking two heat sinks 4 as an example, the position of the casing 5 corresponding to the axial middle position of the stator 2 can be cooled through a water cooling structure, and the winding end 21 of the stator 2 can be cooled through the exhaust from the exhaust port 411 , can improve the overall heat dissipation performance of the motor, thereby improving the battery life of the motor.
可选地,进气气道31设置于转轴3上。Optionally, the intake air passage 31 is provided on the rotating shaft 3 .
也就是说,利用转轴3来布置进气气道31。That is, the rotating shaft 3 is used to arrange the intake air passage 31 .
如此,将进气气道31设置于转轴3上,有利于根据实际需要进行进气气道31的位置布置,例如可以根据实际的需要设置进气口304在轴向上的位置,从而便于后续通过进气口304补充气体(特别是补充冷却后的气体);在此基础上,无需额外设置外部部件来满足进气气道31的布置需求,结构简单,实用性强。In this way, arranging the intake air passage 31 on the rotating shaft 3 is conducive to arranging the position of the intake air passage 31 according to actual needs. For example, the position of the air inlet 304 in the axial direction can be set according to actual needs, thereby facilitating subsequent Gas is replenished through the air inlet 304 (especially the cooled gas); on this basis, no additional external components are needed to meet the layout requirements of the air inlet 31, and the structure is simple and practical.
当然,在另外的实施例中,进气气道31可以形成于散热盘4上,此时进气口304位于散热盘的远离转子1的侧壁上。Of course, in other embodiments, the air inlet duct 31 may be formed on the heat sink 4 , in which case the air inlet 304 is located on the side wall of the heat sink away from the rotor 1 .
如图2所示,可选地,进气气道31包括第一连通段301和第二连通段302,第一连通段301沿转轴3的轴向延伸,第二连通段302从转轴3的中心向周侧壁延伸,第二连通段302的一端与第一连通段301连通,另一端与散热气道41连通。As shown in FIG. 2 , optionally, the intake air passage 31 includes a first communication section 301 and a second communication section 302 . The first communication section 301 extends along the axial direction of the rotating shaft 3 , and the second communication section 302 extends from the axial direction of the rotating shaft 3 . The center extends toward the peripheral side wall, one end of the second communication section 302 is connected to the first communication section 301 , and the other end is connected to the heat dissipation air channel 41 .
此时,如图2所示,进气口304形成于转轴3的轴向端面处。具体而言,第二连通段302的另一端沿轴向延伸至转轴3的轴向端面处,并形成进气口304。At this time, as shown in FIG. 2 , the air inlet 304 is formed at the axial end surface of the rotating shaft 3 . Specifically, the other end of the second communication section 302 extends axially to the axial end surface of the rotating shaft 3 and forms the air inlet 304 .
另一些方式中,如图6所示,进气口304形成于转轴3的周侧壁处。例如进气口304沿径向延伸并与第一连通段301连通。In other ways, as shown in FIG. 6 , the air inlet 304 is formed on the peripheral side wall of the rotating shaft 3 . For example, the air inlet 304 extends in the radial direction and communicates with the first communication section 301 .
当然,在一些方式中,还可以是,转轴3的轴向端面处以及周侧壁处分别形成有该进气口304,其不作为限制。Of course, in some ways, the air inlet 304 may also be formed on the axial end surface and the peripheral side wall of the rotating shaft 3 respectively, which is not a limitation.
本实施例中,转轴3的至少部分对应于第一连通段301的部分设置为空心轴段,第二连通段302可以沿空心轴段的径向延伸并贯穿空心轴段的侧壁,在贯穿处与散热气道41连通。In this embodiment, at least part of the rotating shaft 3 corresponding to the first communication section 301 is set as a hollow shaft section. The second communication section 302 can extend along the radial direction of the hollow shaft section and penetrate the side wall of the hollow shaft section. It is connected with the heat dissipation air passage 41.
如此,在转轴3上设置沿轴向延伸的第一连通段301,例如将转轴3设置为空心轴,并通过第二连通段302与散热气道41连通,便于完成进气气道31的加工,且便于进行进气口304的布局,例如,在不增加转轴3的长度的情况下,可以尽可能增大进气口304到第二连通段302与散热气道41连通处的距离,从而使得绕组端部21位置的气体能够经过较长的流动路径或者说扩散路径,在此过程中气体与例如机壳5充分换热冷却,降温后经进气口304回流,有利于提高电机对绕组端部21的散热力度。In this way, a first communication section 301 extending in the axial direction is provided on the rotating shaft 3. For example, the rotating shaft 3 is provided as a hollow shaft and communicates with the heat dissipation air passage 41 through the second communication section 302, so as to facilitate the processing of the intake air passage 31. , and facilitates the layout of the air inlet 304. For example, without increasing the length of the rotating shaft 3, the distance from the air inlet 304 to the connection point between the second communication section 302 and the heat dissipation air channel 41 can be increased as much as possible, so that This allows the gas at the winding end 21 to pass through a longer flow path or diffusion path. During this process, the gas fully exchanges heat with, for example, the casing 5 and is cooled. After cooling, the gas flows back through the air inlet 304, which is beneficial to improving the motor's effect on the winding. The heat dissipation strength of the end 21.
如图5所示,可选地,转轴3至少部分设置为空心轴,空心轴的空心孔用于形成第一连通段301;进气气道31还包括第三连通段303,第三连通段303从转轴3的中心向周侧壁延伸,第三连通段303的一端与第一连通段301连通,另一端形成连通口305,连通口305位于转子1的轴向中部位置处。应当理解的是,此中间位置可以是一个区域,此处不再详细说明。As shown in Figure 5, optionally, the rotating shaft 3 is at least partially configured as a hollow shaft, and the hollow hole of the hollow shaft is used to form a first communication section 301; the intake airway 31 also includes a third communication section 303. 303 extends from the center of the rotating shaft 3 to the peripheral side wall. One end of the third communication section 303 is connected with the first communication section 301 , and the other end forms a communication opening 305 . The communication opening 305 is located at the axial middle position of the rotor 1 . It should be understood that this intermediate position may be an area, which will not be described in detail here.
需要说明的是,若需要散热气道41的来气基本全部来源于进气气道31的第二连通段302,则需要尽可能增强散热气道41与第二连通段302连接处周侧的气密性。It should be noted that if the incoming air of the heat dissipation air duct 41 needs to be basically all derived from the second communication section 302 of the inlet air duct 31, it is necessary to enhance the circumferential strength of the connection between the heat dissipation air duct 41 and the second communication section 302 as much as possible. Air tightness.
但应当理解的是,一方面,散热气道41与第二连通段302连接处周侧难以做到绝对气密,且排气口411排出的气体,还有可能在一定程度上从转子1内部气隙抽取气体,在一些情况下,例如转子1的轴向两端均设置散热盘4时,转速较高等极端情况下,有可能造成转子1内部存在负压的情况。However, it should be understood that, on the one hand, it is difficult to achieve absolute airtightness around the connection between the heat dissipation air channel 41 and the second communication section 302, and the gas discharged from the exhaust port 411 may also escape from the interior of the rotor 1 to a certain extent. The air gap extracts gas. In some cases, such as when heat sinks 4 are installed at both axial ends of the rotor 1, and in extreme cases such as high rotational speed, it may cause negative pressure inside the rotor 1.
如此,转子1径向内端的中心区域借助于第三连通段303和第一连通段301,可以在散热盘4的远离转子1的一侧,具体而言在进气口304处补充气体,从而可提高转子1内部气体的流动性。In this way, the central area of the radially inner end of the rotor 1 can be supplemented with gas on the side of the heat sink 4 away from the rotor 1, specifically at the air inlet 304, by means of the third communication section 303 and the first communication section 301. The fluidity of gas inside the rotor 1 can be improved.
如图5和图6所示,进一步地,由于转子1的结构特性及装配等原因,转子1的径向内壁与转轴3之间形成有第一气隙6,第一气隙6沿转轴3的轴向延伸。As shown in Figures 5 and 6, further, due to the structural characteristics and assembly of the rotor 1, a first air gap 6 is formed between the radial inner wall of the rotor 1 and the rotating shaft 3. The first air gap 6 is formed along the rotating shaft 3. axial extension.
例如第一气隙6为转轴3上的键槽与转子1上一体设置的键连接所形成的缝隙。或者其是转子1的径向内壁处绕组以及转轴3之间所形成的缝隙。此时,将第一气隙6设置为与散热气道41的远离排气口411的一端连通,连通口305设置为与第一气隙6连通。如图4所示,散热盘4的内孔43处一体形成有与转轴3的键槽键连接的键。For example, the first air gap 6 is a gap formed by the keyway on the rotating shaft 3 and the integral key connection on the rotor 1 . Or it is the gap formed between the windings on the radial inner wall of the rotor 1 and the rotating shaft 3 . At this time, the first air gap 6 is set to communicate with an end of the heat dissipation air passage 41 away from the exhaust port 411 , and the communication port 305 is set to communicate with the first air gap 6 . As shown in FIG. 4 , the inner hole 43 of the heat sink 4 is integrally formed with a key that is connected to the keyway of the rotating shaft 3 .
此时,进气口304、第一连通段301、第三连通段303和第一气隙6可以形成另一较小的进气支路,从而可以对转子1内部进行辅助散热,提高电机的整体散热性能,且避免在转子1的径向内端的中心区域形成负压。At this time, the air inlet 304, the first communication section 301, the third communication section 303 and the first air gap 6 can form another smaller air intake branch, thereby assisting in heat dissipation inside the rotor 1 and improving the performance of the motor. The overall heat dissipation performance is improved, and the formation of negative pressure in the central area of the radially inner end of the rotor 1 is avoided.
如图3和图4所示,可选地,多个散热气道41沿散热盘4的周向分布,且散热气道41沿散热盘4的径向自内向外呈螺旋状延伸,散热气道41自内向外旋转的方向与散热盘4的转动方向相反。应当理解,此时,散热盘4的转动方向为电机将电能转换为机械能时散热盘4的转动方向。As shown in Figures 3 and 4, optionally, a plurality of heat dissipation air channels 41 are distributed along the circumferential direction of the heat dissipation plate 4, and the heat dissipation air channels 41 extend spirally from the inside to the outside along the radial direction of the heat dissipation plate 4. The direction in which the channel 41 rotates from the inside out is opposite to the direction in which the heat sink 4 rotates. It should be understood that at this time, the rotation direction of the heat sink 4 is the rotation direction of the heat sink 4 when the motor converts electrical energy into mechanical energy.
示例性地,经散热盘4的圆心作经过散热气道41的内端的直线,该直线与散热盘4的外端的交点为标定交点,沿散热盘4的转动方向,同一散热气道41所对应的排气口411位于该标定交点的后方。For example, a straight line is drawn through the center of the circle of the heat sink 4 and passes through the inner end of the heat dissipation air channel 41. The intersection point of this straight line with the outer end of the heat dissipation plate 4 is the calibrated intersection point. Along the rotation direction of the heat dissipation plate 4, the same heat dissipation air channel 41 corresponds The exhaust port 411 is located behind the calibrated intersection point.
如此,多个散热气道41形成离心式气道,便于利用离心力实现各气道处气体的流出,减少了搅动空气的能量损失,降低了电机的机械损耗,多个散热气道41可提升对绕组端部21的散热效果。In this way, the multiple heat dissipation air channels 41 form a centrifugal air channel, which facilitates the use of centrifugal force to realize the outflow of gas in each air channel, reduces the energy loss of stirring the air, and reduces the mechanical loss of the motor. The multiple heat dissipation air channels 41 can improve the efficiency of the air. The heat dissipation effect of the winding end 21.
如图3所示,散热盘4朝向转子1的端面形成有多个叶片42,多个叶片42沿散热盘4的周向分布,且沿散热盘4的径向自内向外呈弧状延伸;As shown in Figure 3, a plurality of blades 42 are formed on the end surface of the heat sink 4 facing the rotor 1. The plurality of blades 42 are distributed along the circumferential direction of the heat sink 4 and extend in an arc shape from the inside to the outside along the radial direction of the heat sink 4;
叶片42朝向转子1的端面与转子1相贴合,在散热盘4的周向,相邻叶片42之间形成散热气道41。The end surfaces of the blades 42 facing the rotor 1 are in contact with the rotor 1 , and heat dissipation air passages 41 are formed between adjacent blades 42 in the circumferential direction of the heat dissipation plate 4 .
也就是说,散热盘4和转子1的端面之间形成周向封闭的散热气道41(周向方向可以理解为环绕散热气道41的方向),封闭的散热气道41的约束,排气口411处风向集中性好,且风量大,可以加快从绕组端部21带走热量,提高对绕组端部21的散热效果。That is to say, a circumferentially closed heat dissipation air passage 41 is formed between the heat dissipation plate 4 and the end surface of the rotor 1 (the circumferential direction can be understood as the direction surrounding the heat dissipation air passage 41). The wind direction concentration at the opening 411 is good and the air volume is large, which can speed up the heat removal from the winding end 21 and improve the heat dissipation effect of the winding end 21 .
当然,应当理解的是,散热气道41可以全部设置于散热盘4上,例如将散热盘4设置为两个部分,两个部分贴合的端面处设置该散热气道41。Of course, it should be understood that the heat dissipation air passages 41 can be entirely provided on the heat dissipation plate 4. For example, the heat dissipation plate 4 is provided in two parts, and the heat dissipation air passages 41 are provided at the end surfaces of the two parts.
可选地,上述实施例中,多个散热气道41分别与进气气道31连通。Optionally, in the above embodiment, the plurality of heat dissipation air passages 41 are respectively connected with the intake air passage 31 .
例如,第二连通段302的数量与散热气道41的数量一致,第一连通段301与任意散热气道41之间设置有一第二连通段302。此时,各散热气道41之间互不干扰(此方案图中未示出)。For example, the number of second communication sections 302 is consistent with the number of heat dissipation air passages 41 , and a second communication section 302 is provided between the first communication section 301 and any heat dissipation air passage 41 . At this time, the heat dissipation air passages 41 do not interfere with each other (this scheme is not shown in the figure).
可选地,上述实施例中,多个散热气道41在远离排气口411的一端连通,且在连通处与进气气道31连通。Optionally, in the above embodiment, the plurality of heat dissipation air passages 41 are connected at one end away from the exhaust port 411, and are connected with the intake air passage 31 at the communication point.
如图3所示,示例性地,各叶片42沿散热盘4的内端均与散热盘4的内孔43间隔设置,从而该间隔部分的设置使得各散热气道41连通。此时,可以降低第二连通段302的数量,从而避免设置大量的第二连通段302使得转轴3在第二连通段302处的结构强度降低。As shown in FIG. 3 , for example, each blade 42 is spaced apart from the inner hole 43 of the heat dissipation plate 4 along the inner end of the heat dissipation plate 4, so that the arrangement of the spacing portion enables communication between the heat dissipation air passages 41. At this time, the number of the second communication sections 302 can be reduced to avoid providing a large number of second communication sections 302 that would reduce the structural strength of the rotating shaft 3 at the second communication sections 302 .
可选地,沿转轴3的轴向,散热气道41具有远离转子1的第一侧壁412,沿靠近排气口411的方向,排气口411处的第一侧壁412到转子1的距离逐渐增大。Optionally, along the axial direction of the rotating shaft 3 , the heat dissipation air passage 41 has a first side wall 412 away from the rotor 1 , and in the direction close to the exhaust port 411 , the first side wall 412 at the exhaust port 411 is connected to the first side wall 412 of the rotor 1 . The distance gradually increases.
具体而言,排气口411处的第一侧壁412形成导向面,将散热气道41内气体导向至沿散热盘4轴向向远离转子1一侧流动,从而其能够使得排气口411排出的气体能够在绕组端部21处向外吹出,扩散至例如机壳5进行换热。Specifically, the first side wall 412 at the exhaust port 411 forms a guide surface to guide the gas in the heat dissipation air channel 41 to flow along the axial direction of the heat sink 4 away from the rotor 1, so that it can make the exhaust port 411 The exhausted gas can be blown outward at the winding end 21 and diffuse to, for example, the casing 5 for heat exchange.
可选地,散热盘4为电机的平衡盘。Optionally, the heat sink 4 is a balance plate of the motor.
也即,散热盘4能够取得平衡盘的作用,应当理解的是,此时,平衡盘用于平衡的结构可以与上述散热气道41互不干扰,例如,散热气道41可以沿周向均匀分布,或者,可以根据平衡需要将散热气道41设置为非均匀分布,此处不再详细说明。That is to say, the heat dissipation plate 4 can play the role of a balancing plate. It should be understood that at this time, the structure of the balance plate for balancing can not interfere with the above-mentioned heat dissipation air passage 41. For example, the heat dissipation air passage 41 can be uniform along the circumferential direction. Distribution, or the heat dissipation air passages 41 can be set to non-uniform distribution according to balance needs, which will not be described in detail here.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. Detachable connection, or integral connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本说明书的描述中,参考术语“实施例”、“一个实施例”、“一些实施方式”、“示例性地”和“一个实施方式”等的描述意指结合该实施例或实施方式描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或实施方式中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实施方式。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或实施方式以合适的方式结合。In the description of this specification, reference to the description of the terms "embodiment," "one embodiment," "some embodiments," "exemplarily," "one embodiment," etc. is intended to be described in connection with the embodiment or embodiment. The specific features, structures, materials or characteristics of are included in at least one embodiment or implementation of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or implementation. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or implementations.
术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。这样,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。The terms "first", "second", etc. are used for descriptive purposes only and shall not be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of these features.
虽然本实用新型披露如上,但本实用新型的保护范围并非仅限于此。本领域技术人员,在不脱离本实用新型的精神和范围的前提下,可进行各种变动与修改,这些变动与修改均将落入本实用新型的保护范围。Although the present utility model is disclosed as above, the protection scope of the present utility model is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model, and these changes and modifications will fall within the protection scope of the present utility model.
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Effective date of registration: 20240617 Address after: No. 98 Beihui Road, Huishan Industrial Transformation and Agglomeration Zone, Wuxi City, Jiangsu Province, China Patentee after: Wuxi Xingqu Power Technology Co.,Ltd. Country or region after: China Patentee after: Wuxi Xingqu Technology Co.,Ltd. Address before: No. 99, Beihui Road, Huishan District, Wuxi City, Jiangsu Province, 214181 Patentee before: Wuxi Xingqu Power Technology Co.,Ltd. Country or region before: China Patentee before: Wuxi Xingqu Technology Co.,Ltd. Patentee before: ZHEJIANG GEELY HOLDING GROUP Co.,Ltd. |