CN219958790U - Coil wire-winding limiting device - Google Patents

Coil wire-winding limiting device Download PDF

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Publication number
CN219958790U
CN219958790U CN202320754854.3U CN202320754854U CN219958790U CN 219958790 U CN219958790 U CN 219958790U CN 202320754854 U CN202320754854 U CN 202320754854U CN 219958790 U CN219958790 U CN 219958790U
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push rod
rotating shaft
electromagnetic push
driving motor
coil
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邵炳志
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Jiayu Electronic Co ltd
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Jiayu Electronic Co ltd
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Abstract

本实用新型公开了一种线圈绕线限位装置,包括供线辊、剪线装置、转轴、限位杆、电磁推杆、滑动座、水平推动装置和驱动电机,所述转轴的一端连接所述驱动电机,所述转轴的另一端设置有电磁铁,所述电磁铁用于吸附变压器磁芯,所述限位杆的数量为多个,多个所述限位杆呈环形阵列设置于所述转轴的一端外壁,且所述限位杆沿所述转轴的径向延伸,所述电磁推杆可伸缩地设置于所述驱动电机的端面,当所述电磁推杆伸出时,所述电磁推杆与所述限位杆抵接,所述供线辊用于给变压器磁芯进行线圈的铜线供料,所述剪线装置位于所述供线辊和所述转轴的另一端之间。本技术方案用于解决现有变压器线圈绕线存在绕线圈数不准确的问题。

The utility model discloses a coil winding limiting device, which includes a wire supply roller, a wire cutting device, a rotating shaft, a limiting rod, an electromagnetic push rod, a sliding seat, a horizontal pushing device and a driving motor. One end of the rotating shaft is connected to the In the driving motor, an electromagnet is provided at the other end of the rotating shaft. The electromagnet is used to absorb the magnetic core of the transformer. The number of the limiting rods is multiple, and the plurality of limiting rods are arranged in an annular array on each of the driving motors. The outer wall of one end of the rotating shaft, and the limiting rod extends along the radial direction of the rotating shaft. The electromagnetic push rod is telescopically disposed on the end face of the driving motor. When the electromagnetic push rod extends, the electromagnetic push rod The electromagnetic push rod is in contact with the limiting rod. The wire supply roller is used to feed the copper wire of the coil to the transformer core. The wire trimming device is located between the wire supply roller and the other end of the rotating shaft. between. This technical solution is used to solve the problem of inaccurate number of winding coils in existing transformer coil windings.

Description

一种线圈绕线限位装置A coil winding limiting device

技术领域Technical field

本实用新型属于变压器生产设备技术领域,具体涉及一种线圈绕线限位装置。The utility model belongs to the technical field of transformer production equipment, and specifically relates to a coil winding limiting device.

背景技术Background technique

变压器是利用电磁感应的原理来改变交流电压的装置,广泛应用于工业、农业、交通、城市社区等领域。变压器的主要构件有:初级线圈、次级线圈和铁芯。Transformer is a device that uses the principle of electromagnetic induction to change AC voltage. It is widely used in industry, agriculture, transportation, urban communities and other fields. The main components of the transformer are: primary coil, secondary coil and iron core.

生产变压器时,需要将导线缠绕在线圈骨架上以绕制成线圈。绕制线圈的步骤通常如下:先将线圈骨架固定在由电机驱动的安装轴上,然后将导线的线头固定在线圈骨架上;接着令电机驱动线圈骨架转动,并令对导线构成限位的导向轮平行于线圈骨架的轴向移动;如此,即可使导线均匀地缠绕在线圈骨架的周面。When producing a transformer, wires need to be wound around the coil bobbin to form a coil. The steps for winding a coil are usually as follows: first, fix the coil bobbin on the mounting shaft driven by the motor, and then fix the wire ends of the wires on the coil bobbin; then let the motor drive the coil bobbin to rotate, and form a limiting guide for the wire. The wheel moves parallel to the axial direction of the coil bobbin; in this way, the wire can be evenly wound around the circumference of the coil bobbin.

现有的绕线装置在绕线完成预设的圈数之后,通常通过给电机断电以停止绕线,而电机在断电后存在转动惯性,因此,实际操作中常由于电机的转动惯性导致线圈的实际圈数比预设圈数高。After the existing winding device completes the preset number of turns, the winding is usually stopped by cutting off the power to the motor. The motor has rotational inertia after the power is cut off. Therefore, in actual operation, the coil is often caused by the rotational inertia of the motor. The actual number of turns is higher than the preset number of turns.

实用新型内容Utility model content

针对上述存在的技术问题,本实用新型提供了一种线圈绕线限位装置,以解决现有变压器线圈绕线存在绕线圈数不准确的问题,该线圈绕线限位装置能够实现变压器的线圈绕线,保证绕线圈数的准确性。In view of the above existing technical problems, the present utility model provides a coil winding limiting device to solve the problem of inaccurate number of coils in the existing transformer coil winding. The coil winding limiting device can realize the coil winding of the transformer. Winding to ensure the accuracy of the number of winding coils.

本实用新型公开了一种线圈绕线限位装置,包括供线辊、剪线装置、转轴、限位杆、电磁推杆、滑动座、水平推动装置和驱动电机,所述转轴的一端连接所述驱动电机,所述转轴的另一端设置有电磁铁,所述电磁铁用于吸附变压器磁芯,所述限位杆的数量为多个,多个所述限位杆呈环形阵列设置于所述转轴的一端外壁,且所述限位杆沿所述转轴的径向延伸,所述电磁推杆可伸缩地设置于所述驱动电机的端面,当所述电磁推杆伸出时,所述电磁推杆与所述限位杆抵接,所述供线辊用于给变压器磁芯进行线圈的铜线供料,所述剪线装置位于所述供线辊和所述转轴的另一端之间,所述驱动电机位于所述滑动座上,所述滑动座连接所述水平推动装置。The utility model discloses a coil winding limiting device, which includes a wire supply roller, a wire cutting device, a rotating shaft, a limiting rod, an electromagnetic push rod, a sliding seat, a horizontal pushing device and a driving motor. One end of the rotating shaft is connected to the In the driving motor, an electromagnet is provided at the other end of the rotating shaft. The electromagnet is used to absorb the magnetic core of the transformer. The number of the limiting rods is multiple, and the plurality of limiting rods are arranged in an annular array on each of the driving motors. The outer wall of one end of the rotating shaft, and the limiting rod extends along the radial direction of the rotating shaft. The electromagnetic push rod is telescopically disposed on the end face of the driving motor. When the electromagnetic push rod extends, the electromagnetic push rod The electromagnetic push rod is in contact with the limiting rod. The wire supply roller is used to feed the copper wire of the coil to the transformer core. The wire trimming device is located between the wire supply roller and the other end of the rotating shaft. During this period, the driving motor is located on the sliding seat, and the sliding seat is connected to the horizontal pushing device.

进一步的,所述水平推动装置为丝杆平移台。Further, the horizontal pushing device is a screw translation stage.

进一步的,所述转轴的一端开设有用于嵌入变压器磁芯的定位槽。Further, one end of the rotating shaft is provided with a positioning groove for embedding the transformer core.

本线圈绕线限位装置在进行变压器的线圈绕线操作时,可通过所述电磁铁将变压器的磁芯固定于所述转轴的一端,通过所述供线辊引出铜线并固定于磁芯的卡线口上,启动所述驱动电机带动磁芯转动,同时所述滑动座带动所述磁芯水平位移,以对磁芯进行线圈绕制,当达到预定圈数时,关闭电机的电源,同时为避免转动惯性导致的继续绕制,所述电磁推杆伸出,抵接所述限位杆以物理限制所述转轴转动,保证绕制圈数的准确性。When the coil winding limiting device is performing the coil winding operation of the transformer, the magnetic core of the transformer can be fixed to one end of the rotating shaft through the electromagnet, and the copper wire can be drawn out through the wire supply roller and fixed to the magnetic core. On the wire clamping port, start the driving motor to drive the magnetic core to rotate, and at the same time, the sliding seat drives the magnetic core to horizontally displace, so as to wind the magnetic core. When the predetermined number of turns is reached, turn off the power of the motor, and at the same time In order to avoid continued winding caused by rotational inertia, the electromagnetic push rod extends and contacts the limiting rod to physically limit the rotation of the rotating shaft to ensure the accuracy of the number of winding turns.

附图说明Description of the drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description These are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.

图1为一种线圈绕线限位装置的结构示意图。Figure 1 is a schematic structural diagram of a coil winding limiting device.

具体实施方式Detailed ways

本实用新型公开了一种线圈绕线限位装置,该线圈绕线限位装置能够实现变压器的线圈绕线,保证绕线圈数的准确性。The utility model discloses a coil winding limiting device. The coil winding limiting device can realize the coil winding of the transformer and ensure the accuracy of the number of winding coils.

下面将结合本实用新型中的附图,对本实用新型中的技术方案进行清楚、完整地描述,显然,所描述的仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the present utility model will be described clearly and completely below with reference to the accompanying drawings of the present utility model. Obviously, what is described is only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without any creative work fall within the scope of protection of the present utility model.

参见图1所示,本实用新型公开了一种线圈绕线限位装置,包括供线辊2、剪线装置1、转轴5、限位杆6、电磁推杆7、滑动座9、水平推动装置10和驱动电机8,所述转轴5的一端连接所述驱动电机8,所述转轴5的另一端设置有电磁铁4,所述电磁铁4用于吸附变压器磁芯3,所述限位杆6的数量为多个,多个所述限位杆6呈环形阵列设置于所述转轴5的一端外壁,且所述限位杆6沿所述转轴5的径向延伸,所述电磁推杆7可伸缩地设置于所述驱动电机8的端面,当所述电磁推杆7伸出时,所述电磁推杆7与所述限位杆6抵接,所述供线辊2用于给变压器磁芯3进行线圈的铜线供料,所述剪线装置1位于所述供线辊2和所述转轴5的另一端之间,所述驱动电机8位于所述滑动座9上,所述滑动座9连接所述水平推动装置10。Referring to Figure 1, the utility model discloses a coil winding limiting device, which includes a wire supply roller 2, a wire cutting device 1, a rotating shaft 5, a limiting rod 6, an electromagnetic push rod 7, a sliding seat 9, and a horizontal pusher. Device 10 and drive motor 8. One end of the rotating shaft 5 is connected to the driving motor 8. The other end of the rotating shaft 5 is provided with an electromagnet 4. The electromagnet 4 is used to absorb the transformer core 3. The limiter There are multiple rods 6. A plurality of limiting rods 6 are arranged in an annular array on the outer wall of one end of the rotating shaft 5, and the limiting rods 6 extend along the radial direction of the rotating shaft 5. The electromagnetic pusher The rod 7 is telescopically disposed on the end surface of the driving motor 8. When the electromagnetic push rod 7 is extended, the electromagnetic push rod 7 contacts the limiting rod 6, and the wire supply roller 2 is used for The copper wire of the coil is supplied to the transformer core 3. The wire trimming device 1 is located between the wire supply roller 2 and the other end of the rotating shaft 5. The drive motor 8 is located on the sliding seat 9. The sliding seat 9 is connected to the horizontal pushing device 10 .

所述水平推动装置10为丝杆平移台。The horizontal pushing device 10 is a screw translation stage.

所述转轴5的一端开设有用于嵌入变压器磁芯3的定位槽。One end of the rotating shaft 5 is provided with a positioning slot for embedding the transformer core 3 .

本线圈绕线限位装置在进行变压器的线圈绕线操作时,可通过所述电磁铁4将变压器的磁芯3固定于所述转轴5的一端,通过所述供线辊2引出铜线并固定于磁芯3的卡线口上,启动所述驱动电机8带动磁芯3转动,同时所述滑动座9带动所述磁芯3水平位移,以对磁芯3进行线圈绕制,当达到预定圈数时,关闭电机的电源,同时为避免转动惯性导致的继续绕制,所述电磁推杆7伸出,抵接所述限位杆6以物理限制所述转轴5转动,保证绕制圈数的准确性。When the coil winding limiting device is performing the coil winding operation of the transformer, the magnetic core 3 of the transformer can be fixed to one end of the rotating shaft 5 through the electromagnet 4, and the copper wire can be drawn out through the wire supply roller 2 and It is fixed on the wire clamping port of the magnetic core 3. The driving motor 8 is started to drive the magnetic core 3 to rotate. At the same time, the sliding seat 9 drives the magnetic core 3 to move horizontally to coil the magnetic core 3. When the predetermined value is reached, During the number of turns, turn off the power of the motor. At the same time, in order to avoid continued winding caused by rotational inertia, the electromagnetic push rod 7 extends and contacts the limit rod 6 to physically limit the rotation of the rotating shaft 5 to ensure that the winding circle is completed. accuracy of numbers.

以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。The above content is a further detailed description of the present utility model in combination with specific preferred embodiments. It cannot be concluded that the specific implementation of the present utility model is limited to these descriptions. For those of ordinary skill in the technical field to which the present utility model belongs, some simple deductions or substitutions can be made without departing from the concept of the present utility model, which should be regarded as belonging to the protection scope of the present utility model.

Claims (3)

1. The utility model provides a coil wire winding stop device, its characterized in that, including supply line roller, cut line device, pivot, gag lever post, electromagnetic push rod, sliding seat, level thrust unit and driving motor, driving motor is connected to the one end of pivot, the other end of pivot is provided with the electro-magnet, the electro-magnet is used for adsorbing the transformer magnetic core, the quantity of gag lever post is a plurality of the gag lever post be annular array set up in the one end outer wall of pivot, just the gag lever post is followed the radial extension of pivot, electromagnetic push rod telescopic set up in driving motor's terminal surface, works as electromagnetic push rod stretches out the time, electromagnetic push rod with gag lever post butt, supply line roller is used for carrying out the copper wire feed of coil for the transformer magnetic core, cut line device is located supply line roller with between the other end of pivot, driving motor is located on the sliding seat, the sliding seat is connected level thrust unit.
2. The coil winding limiter of claim 1, wherein the horizontal pushing device is a screw translation stage.
3. The coil winding limit device according to claim 1, wherein a positioning groove for embedding a magnetic core of the transformer is formed at one end of the rotating shaft.
CN202320754854.3U 2023-04-06 2023-04-06 Coil wire-winding limiting device Active CN219958790U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320754854.3U CN219958790U (en) 2023-04-06 2023-04-06 Coil wire-winding limiting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320754854.3U CN219958790U (en) 2023-04-06 2023-04-06 Coil wire-winding limiting device

Publications (1)

Publication Number Publication Date
CN219958790U true CN219958790U (en) 2023-11-03

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Country Status (1)

Country Link
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GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A coil winding limit device

Granted publication date: 20231103

Pledgee: Yunfu Branch of China Construction Bank Co.,Ltd.

Pledgor: JIAYU ELECTRONIC CO.,LTD.

Registration number: Y2024980056104

PE01 Entry into force of the registration of the contract for pledge of patent right