CN219957461U - Ultrasonic detection device for forge piece - Google Patents
Ultrasonic detection device for forge piece Download PDFInfo
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- CN219957461U CN219957461U CN202321166116.3U CN202321166116U CN219957461U CN 219957461 U CN219957461 U CN 219957461U CN 202321166116 U CN202321166116 U CN 202321166116U CN 219957461 U CN219957461 U CN 219957461U
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- fixedly connected
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- forge piece
- clamping frame
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- 238000001514 detection method Methods 0.000 title claims abstract description 68
- 238000005242 forging Methods 0.000 claims description 24
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 4
- 230000000694 effects Effects 0.000 abstract description 18
- 239000000523 sample Substances 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model provides an ultrasonic detection device for a forge piece, and relates to the technical field of forge piece detection. According to the utility model, the first clamping assembly is matched with the second clamping assembly to fix the forge piece, the height of the forge piece is adjusted through the hydraulic cylinder, the detection effect on the forge piece is finished through the ultrasonic detector and the ultrasonic detector, the first clamping frame is driven to rotate through the driving motor, the second clamping frame is matched with the rotating block and the rotating sleeve to follow rotation, the detection effect on the forge piece after overturning is achieved, the forge piece is fixed through the arrangement of the two groups of the first clamping assembly and the second clamping assembly, the situation that part of the surface of the forge piece is blocked during clamping is avoided, the ultrasonic detection effect on each surface of the forge piece is achieved, and the accuracy and the comprehensiveness of an ultrasonic detection result are improved.
Description
Technical Field
The utility model relates to the technical field of forge piece detection, in particular to an ultrasonic detection device for forge pieces.
Background
The ultrasonic detection device for the forge piece is equipment for detecting internal defects of the forge piece, and is generally composed of a probe, a detector and an external receiving display, wherein the probe is arranged on the surface of the forge piece to emit ultrasonic waves to penetrate the forge piece, and when encountering the internal defect part, the ultrasonic waves are emitted or scattered, so that the purpose of detection is achieved.
Among the prior art, like an annular forging ultrasonic detection device in chinese patent CN214539396U, it includes the base, still includes detection groove, slide rail and first detection mechanism, the detection groove is seted up and is connected at the base upper surface, the slide rail is seted up at the detection groove inside wall, first detection mechanism cooperation is connected on the slide rail surface, first detection mechanism comprises ultrasonic detection head, drive box, connecting block and pulley, ultrasonic detection head fixed connection is on the drive box surface, connecting block fixed connection is in the drive box bottom, the pulley cooperation is connected at the connecting block lower extreme. Through can carrying out the omnidirectional detection to the ring forging through a plurality of detection mechanism when detecting, avoid appearing missing the condition, improve the detection effect, detection personnel can judge whether qualified according to the weight of ring forging roughly when detecting simultaneously, effectively improve detection efficiency.
Although the detection device in the above patent can detect the outer surface and the upper surface of the annular forging in all directions, when the conventional forging ultrasonic detection device is used for detecting the conventional forging, the forging needs to be fixed on a detection table, at least one surface cannot be attached to a probe for detection, so that the detection result is not comprehensive enough, and the problem that the detection accuracy is to be improved exists.
Disclosure of Invention
The utility model aims to solve the problems that in the prior art, when a forge piece ultrasonic detection device detects a conventional forge piece, the forge piece needs to be fixed on a detection table, at least one surface cannot be attached to a probe for detection, the detection result is insufficient in comprehensiveness, and the detection accuracy is required to be improved.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a forging ultrasonic detection device, includes the bottom plate, the top of bottom plate is close to the equal fixedly connected with spliced pole in position of four corners, four fixedly connected with roof between the top of spliced pole, the bottom center department of roof is provided with ultrasonic detector, the supporting ultrasonic detector's of bottom is provided with ultrasonic detector, the top center department fixed mounting of bottom plate has the pneumatic cylinder, the top fixedly connected with bearing plate of pneumatic cylinder, the top of bearing plate is crisscross to be provided with two sets of first clamping component and second clamping component.
Further, the bottom of the bearing plate is fixedly connected with limiting telescopic rods at positions close to four corners, and the bottoms of the four limiting telescopic rods are fixedly connected with the top of the bottom plate.
Further, two the first clamping assembly all includes first mounting bracket, two first mounting bracket is fixed connection respectively and is close to right side and preceding side department at the top of bearing board, the surface of first mounting bracket is close to the position at top and inlays the electric telescopic handle of installing, electric telescopic handle flexible end slides and runs through the surface of first mounting bracket and extends to the opposite side.
Further, electric telescopic handle telescopic end fixedly connected with dwang, the outside of dwang rotates and is connected with the rotation cover, the surface fixedly connected with first holder of rotation cover, embedded first electric putter that installs in the top of first holder, the flexible end of first electric putter slides and runs through the top of first holder and extends to the below, the flexible end fixedly connected with first grip block of first electric putter.
Further, two the second clamping assemblies all include the second mounting bracket, two second mounting brackets are fixed connection respectively and are close to left side and trailing edge department at the top of bearing board, the one side surface of second mounting bracket is close to the position fixed mounting of top has driving motor, driving motor output slides and runs through second mounting bracket surface and extends to the opposite side.
Further, driving motor output fixedly connected with second clamping frame, embedded second electric putter that installs in the top of second clamping frame, the flexible end of second electric putter slides and runs through the top of second clamping frame and extend to the below, the flexible end fixedly connected with second grip block of second electric putter.
Compared with the prior art, the utility model has the advantages and positive effects that,
1. according to the utility model, the first clamping assembly is matched with the second clamping assembly to fix the forge piece, the height of the forge piece is adjusted through the hydraulic cylinder, the detection effect on the forge piece is finished through the ultrasonic detector and the ultrasonic detector, the first clamping frame is driven to rotate through the driving motor, the second clamping frame is matched with the rotating block and the rotating sleeve to follow rotation, the detection effect on the forge piece after overturning is achieved, the forge piece is fixed through the arrangement of the two groups of the first clamping assembly and the second clamping assembly, the situation that part of the surface of the forge piece is blocked during clamping is avoided, the ultrasonic detection effect on each surface of the forge piece is achieved, and the accuracy and the comprehensiveness of an ultrasonic detection result are improved.
2. According to the utility model, when the hydraulic cylinder drives the bearing plate to lift, the limiting telescopic rod is arranged to play a limiting role, so that the stability of the bearing plate during lifting is improved, and the electric telescopic rod is arranged to drive the first clamping frame to move, so that the distance between the first clamping frame and the second clamping frame can be adjusted, and therefore, forgings with different sizes can be clamped, and the practicability is improved.
Drawings
Fig. 1 is a perspective view of an ultrasonic detection device for a forging piece, which is provided by the utility model;
FIG. 2 is an expanded view of an ultrasonic detection device for forging pieces according to the present utility model;
FIG. 3 is a schematic view of a first clamping assembly of an ultrasonic inspection device for forging pieces according to the present utility model;
fig. 4 is a schematic structural diagram of a second clamping assembly of the ultrasonic detection device for forging pieces according to the present utility model.
Legend description: 1. a bottom plate; 11. a connecting column; 12. a top plate; 2. a limiting telescopic rod; 21. a hydraulic cylinder; 22. a bearing plate; 3. an ultrasonic detector; 31. an ultrasonic probe; 4. a first clamping assembly; 401. a first mounting frame; 402. an electric telescopic rod; 403. a rotating block; 404. a rotating sleeve; 405. a first clamping frame; 406. a first electric push rod; 407. a first clamping plate; 5. a second clamping assembly; 501. a second mounting frame; 502. a driving motor; 503. a second clamping frame; 504. a second electric push rod; 505. and a second clamping plate.
Detailed Description
In order that the above objects, features and advantages of the utility model will be more clearly understood, a further description of the utility model will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present utility model and features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, however, the present utility model may be practiced otherwise than as described herein, and therefore the present utility model is not limited to the specific embodiments of the disclosure that follow.
1-4, the utility model provides a forge piece ultrasonic detection device, which comprises a bottom plate 1, connecting columns 11 are fixedly connected to positions, close to four corners, of the top of the bottom plate 1, a top plate 12 is fixedly connected between the tops of the four connecting columns 11, an ultrasonic detector 3 is arranged at the bottom center of the top plate 12, an ultrasonic detector 31 is arranged at the bottom of the ultrasonic detector 3 in a matched mode, a hydraulic cylinder 21 is fixedly arranged at the center of the top of the bottom plate 1, a supporting plate 22 is fixedly connected to the top of the hydraulic cylinder 21, two groups of first clamping assemblies 4 and second clamping assemblies 5 are alternately arranged at the top of the supporting plate 22, limit telescopic rods 2 are fixedly connected to positions, close to the four corners, of the bottom of the supporting plate 22, the bottom ends of the four limit telescopic rods 2 are fixedly connected with the top of the bottom plate 1, the two first clamping assemblies 4 comprise first mounting frames 401, the two first mounting frames 401 are respectively fixedly connected to the positions, close to the right side and the front side edges of the top of the supporting plate 22, electric telescopic rods 402 are arranged in positions, close to the top surfaces of the first mounting frames 401, and the electric telescopic rods 402 are embedded in positions, and the electric telescopic rods 402 extend to the other side surfaces, and extend to the telescopic ends of the electric rods and extend to the telescopic rods 401.
The whole embodiment 1 achieves the effects that the connecting column 11 in the device plays a role in connecting the bottom plate 1 and the top plate 12, when the device is used, a group of first electric push rods 406 and second electric push rods 504 are started to drive the first clamping plates 407 and the second clamping plates 505 to move downwards, the effect of clamping and fixing the two ends of the forge piece is achieved by matching the first clamping frames 405 and the second clamping frames 503, then the supporting plate 22 and the forge piece are driven to move upwards by starting the hydraulic cylinder 21, after the forge piece is attached to the ultrasonic detection head 31, the internal defect of the forge piece is detected by the ultrasonic detection head 31, detection information is converted and transmitted to the ultrasonic detection head 3 to finish detection operation, the ultrasonic detection head 31 is matched with the ultrasonic detection head 3 to finish detection of the forge piece as the prior art, redundant description is omitted, meanwhile, after the forge piece is driven to descend through lifting by the hydraulic cylinder 21, the driving motor 502 is started to drive the second clamping frame 503 and the forge piece to overturn, at the moment, the first clamping frame 405 is matched with the rotating block 403 and the rotating sleeve 404 to follow the second clamping frame 503 to rotate, so that the effect of overturning the forge piece is achieved, then the forge piece is driven to ascend to the position of the ultrasonic detection head 31 again through the hydraulic cylinder 21 to detect, simultaneously, the forge piece can be clamped and overturned in two other directions through the other group of first clamping components 4 and the second clamping components 5, the two groups of first clamping components 4 and the second clamping components 5 exchange fixed forge pieces, partial shielding of the surface of the forge piece during clamping is avoided, the effect of ultrasonic detection on each surface of the forge piece is achieved, and the accuracy and the comprehensiveness of ultrasonic detection results are improved.
In embodiment 2, as shown in fig. 1-4, the telescopic end of the electric telescopic rod 402 is fixedly connected with a rotating block 403, the outer part of the rotating block 403 is rotatably connected with a rotating sleeve 404, the outer surface of the rotating sleeve 404 is fixedly connected with a first clamping frame 405, the top of the first clamping frame 405 is embedded with a first electric push rod 406, the telescopic end of the first electric push rod 406 penetrates through the top of the first clamping frame 405 in a sliding manner and extends to the lower side, the telescopic end of the first electric push rod 406 is fixedly connected with a first clamping plate 407, two second clamping assemblies 5 respectively comprise a second mounting frame 501, the two second mounting frames 501 are respectively fixedly connected at the positions, close to the left side and the rear side, of the top of the bearing plate 22, a driving motor 502 is fixedly arranged at the position, close to the top, of the outer surface of one side of the second mounting frame 501, the output end of the driving motor 502 penetrates through the outer surface of the second mounting frame 501 in a sliding manner and extends to the other side, the output end of the driving motor 502 is fixedly connected with a second clamping frame 503, the top of the second clamping frame 503 is embedded with a second electric push rod 504, the telescopic end of the second electric push rod 504 penetrates through the top of the second clamping frame 503 in a sliding manner and extends to the lower side 504, and the telescopic end of the second electric push rod 504 is fixedly connected with a second clamping plate 505.
The effect that its whole embodiment 2 reached is, when pneumatic cylinder 21 drove the carrier plate 22 and goes up and down, plays spacing effect through setting up spacing telescopic link 2, has increased the stability when carrier plate 22 goes up and down, drives first holder 405 through setting up electric telescopic link 402 and removes, has played the effect that can adjust first holder 405 and second holder 503 interval to can carry out the centre gripping to not unidimensional forging, improved the practicality.
Working principle: when the device is used, a group of first electric push rods 406 and second electric push rods 504 are started to drive the first clamping plates 407 and the second clamping plates 505 to move downwards so as to clamp and fix the two ends of the forge piece by matching with the first clamping frames 405 and the second clamping frames 503, then the hydraulic cylinder 21 is started to drive the supporting plates 22 and the forge piece to move upwards to be attached to the ultrasonic detection head 31, the internal defect of the forge piece is detected by the ultrasonic detection head 31, detection information is converted and transmitted to the ultrasonic detector 3 to finish detection operation, meanwhile, the hydraulic cylinder 21 is matched to lift and drive the forge piece to descend, the driving motor 502 is started to drive the second clamping frames 503 and the forge piece to overturn, the first clamping frame 405 follows the rotation through the cooperation of rotating block 403 and rotating sleeve 404 to reach the effect to the forging turn-over, can carry out centre gripping and upset to forging two other directions through another group of first clamping component 4 cooperation second clamping component 5, thereby realized the effect to every face ultrasonic detection of forging, accuracy and comprehensiveness of ultrasonic detection result have been improved, when pneumatic cylinder 21 drove carrier plate 22 and go up and down, play spacing effect through setting up spacing telescopic link 2, stability has been increased, drive first clamping frame 405 through setting up electric telescopic link 402 and remove, play the effect that can adjust first clamping frame 405 and second clamping frame 503 interval, thereby can carry out the centre gripping to different size forgings, the practicality has been improved.
The present utility model is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present utility model will still fall within the protection scope of the technical solution of the present utility model.
Claims (6)
1. The utility model provides a forging ultrasonic detection device, includes bottom plate (1), its characterized in that: the top of bottom plate (1) is close to the equal fixedly connected with spliced pole (11) in position of four corners, four fixedly connected with roof (12) between the top of spliced pole (11), the bottom center department of roof (12) is provided with ultrasonic detector (3), the bottom of ultrasonic detector (3) is supporting to be provided with ultrasonic detector (31), the top center department of bottom plate (1) fixedly mounted with pneumatic cylinder (21), the top fixedly connected with carrier plate (22) of pneumatic cylinder (21), the top of carrier plate (22) is crisscross to be provided with two sets of first clamping component (4) and second clamping component (5).
2. The ultrasonic forging piece detection device as recited in claim 1, wherein: the bottom of the bearing plate (22) is fixedly connected with limiting telescopic rods (2) at positions close to four corners, and the bottoms of the four limiting telescopic rods (2) are fixedly connected with the top of the bottom plate (1).
3. The ultrasonic forging piece detection device as recited in claim 1, wherein: the two first clamping assemblies (4) comprise first installation frames (401), the two first installation frames (401) are fixedly connected to the top of the bearing plate (22) close to the right side and the front side edge respectively, electric telescopic rods (402) are installed in the positions, close to the top, of the outer surfaces of the first installation frames (401) in an embedded mode, and telescopic ends of the electric telescopic rods (402) penetrate through the outer surfaces of the first installation frames (401) in a sliding mode and extend to the other side.
4. The ultrasonic forging inspection device as recited in claim 3, wherein: the telescopic handle comprises an electric telescopic rod (402), a rotating block (403) is fixedly connected to the telescopic end of the electric telescopic rod, a rotating sleeve (404) is connected to the outer portion of the rotating block (403) in a rotating mode, a first clamping frame (405) is fixedly connected to the outer surface of the rotating sleeve (404), a first electric push rod (406) is mounted on the top of the first clamping frame (405) in an embedded mode, the telescopic end of the first electric push rod (406) penetrates through the top of the first clamping frame (405) in a sliding mode and extends to the lower portion of the top of the first clamping frame, and a first clamping plate (407) is fixedly connected to the telescopic end of the first electric push rod (406).
5. The ultrasonic forging piece detection device as recited in claim 1, wherein: two second centre gripping subassembly (5) all include second mounting bracket (501), two second mounting bracket (501) are fixed connection respectively and are close to left side and trailing edge department at the top of bearing board (22), the one side surface of second mounting bracket (501) is close to the position fixed mounting of top has driving motor (502), driving motor (502) output slip runs through second mounting bracket (501) surface and extends to the opposite side.
6. The ultrasonic forging piece detection device as recited in claim 5, wherein: the driving motor (502) output fixedly connected with second clamping frame (503), embedded second electric putter (504) of installing in the top of second clamping frame (503), the flexible end of second electric putter (504) slides and runs through the top of second clamping frame (503) and extends to the below, the flexible end fixedly connected with second grip block (505) of second electric putter (504).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321166116.3U CN219957461U (en) | 2023-05-16 | 2023-05-16 | Ultrasonic detection device for forge piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321166116.3U CN219957461U (en) | 2023-05-16 | 2023-05-16 | Ultrasonic detection device for forge piece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219957461U true CN219957461U (en) | 2023-11-03 |
Family
ID=88536643
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321166116.3U Active CN219957461U (en) | 2023-05-16 | 2023-05-16 | Ultrasonic detection device for forge piece |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219957461U (en) |
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2023
- 2023-05-16 CN CN202321166116.3U patent/CN219957461U/en active Active
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