CN220819907U - Nondestructive testing device for tank body - Google Patents
Nondestructive testing device for tank body Download PDFInfo
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- CN220819907U CN220819907U CN202322630211.0U CN202322630211U CN220819907U CN 220819907 U CN220819907 U CN 220819907U CN 202322630211 U CN202322630211 U CN 202322630211U CN 220819907 U CN220819907 U CN 220819907U
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- 238000009659 non-destructive testing Methods 0.000 title claims abstract description 17
- 238000012360 testing method Methods 0.000 claims abstract description 13
- 238000001514 detection method Methods 0.000 claims description 67
- 238000004804 winding Methods 0.000 claims description 13
- 230000000087 stabilizing effect Effects 0.000 claims description 3
- 230000000712 assembly Effects 0.000 abstract description 2
- 238000000429 assembly Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of nondestructive testing of a tank body, in particular to a nondestructive testing device for the tank body, which comprises a testing table, a placing groove, a clamping assembly, a bearing ring, a testing assembly, two mounting frames, two vertical rods, two lifting blocks and two lifting assemblies.
Description
Technical Field
The utility model relates to the technical field of nondestructive testing of a tank body, in particular to a nondestructive testing device for the tank body.
Background
The nondestructive detection is to detect whether defects or non-uniformity exist in the detected object by utilizing the characteristics of sound, light, magnetism, electricity and the like on the premise of not damaging or affecting the service performance of the detected object, give out information such as the size, the position, the property, the quantity and the like of the defects, and further judge the total name of all technical means of the technical state (such as qualification or non-qualification, residual service life and the like) of the detected object.
The utility model discloses a portable nondestructive testing device for detecting special equipment, which relates to the technical field of nondestructive testing of special equipment, and comprises a detection table, wherein a tank body placing groove is formed in the inner side wall of the detection table, sliding grooves are formed in the left side and the right side of the outer side wall of the upper end of the detection table, pushing pieces are slidably connected to the inner side walls of the sliding grooves, the pushing pieces are square bumps, tank body clamping pieces are fixedly connected to the outer side walls of the pushing pieces, inserting fixing blocks are arranged on the left side of the tank body clamping pieces, an operator can place a gas cylinder to be detected into the tank body placing groove through the matching of the tank body placing groove and the tank body clamping pieces, then the tank body clamping pieces on the left side and the right side are closed and clamped through pushing the pushing pieces, so that the tank body is clamped and fixed, the detection is convenient, the whole operation process is simple and easy to operate, and nondestructive detection efficiency is greatly improved.
However, the above patent has the following disadvantages in the actual use process: this patent drives ultrasonic detector through the upper and lower reciprocating motion of testing ring and carries out the omnidirectional detection to the surface of jar body, because the testing ring can only reciprocate from top to bottom and can't rotate, and then ultrasonic detector is limited to the detection scope of jar body, influences the accuracy of detection.
Disclosure of utility model
The utility model aims to provide a nondestructive testing device for a tank body, which aims to solve the problems that in the background technology, a detection ring can only reciprocate up and down and can not rotate, the detection range of an ultrasonic detector for the tank body is limited, and the detection accuracy is affected.
The technical scheme of the utility model is as follows:
The utility model provides a jar body nondestructive test device, includes detection platform, standing groove, clamping assembly, bears the ring, detection assembly, two mounting brackets, two montants, two lifter blocks and two lifter assembly, the standing groove is seted up in the top center department of detecting the platform, clamping assembly installs on the detection platform, two the mounting bracket symmetry sets up at the top of detecting the platform, two the montant symmetry sets up in two mounting brackets, two lifter blocks slidable mounting respectively on two montants, two lifter assembly symmetry sets up the top at two mounting brackets to the bottom of two lifter assembly is connected with two lifter blocks respectively, the both sides outer wall of bearing the ring is connected with two lifter blocks respectively, detection assembly installs on bearing the ring.
Further, the detection assembly comprises a rotating ring, a detection ring, an annular rack, a support frame, a driving motor, a driving gear and two ultrasonic detectors, wherein the rotating ring is rotatably arranged at the bottom of the bearing ring, the detection ring is arranged at the bottom of the rotating ring, the annular rack is sleeved on the outer wall of the detection ring, the two ultrasonic detectors are symmetrically arranged on the inner wall of the detection ring, the support frame is arranged on the outer wall of the bearing ring, the driving motor is vertically arranged on the support frame, the driving gear is arranged on the output shaft of the driving motor, and the driving gear is meshed with the annular rack.
Further, the lifting assembly comprises a first lifting seat, a second lifting seat, a pulley, a winding wheel, a lifting rope and a lifting motor, wherein the first lifting seat and the second lifting seat are arranged at the top of the mounting frame at intervals, a first lifting shaft and a second lifting shaft are respectively and rotatably arranged in the first lifting seat and the second lifting seat, the pulley is arranged on the first lifting shaft, the winding wheel is arranged on the second lifting shaft, the top end of the lifting rope is connected with the winding wheel, the bottom end of the lifting rope is connected with the top of the lifting block after passing through the pulley, and the lifting motor is horizontally arranged at the top of the mounting frame and the output shaft of the lifting motor is connected with the second lifting shaft.
Further, the clamping assembly comprises a fixing frame, a clamping motor, a clamping gear and two clamping components, wherein the two clamping components are symmetrically arranged on the detection table, the clamping components comprise a clamping plate, a moving frame, a moving rack and two sliding grooves, the two sliding grooves are symmetrically arranged at the top of the detection table, the clamping plate is slidably arranged on the two sliding grooves, the top end of the moving frame is connected with the clamping plate, the bottom end of the moving frame extends to the lower side of the detection table, the moving rack is horizontally arranged at the bottom end of the moving frame, the fixing frame is arranged at the bottom of the detection table, the clamping motor is vertically arranged in the fixing frame, the clamping gear is arranged on an output shaft of the clamping motor, and two sides of the clamping gear are respectively meshed with the moving racks in the two clamping components.
Further, a rubber pad is arranged on the outer wall of the clamping plate far away from the movable frame.
Further, a groove for the movable frame to pass through is formed in the detection table.
Further, the bottom of detecting the platform is the rectangle and distributes and have four landing legs, the bottom of landing leg is equipped with the stabilizer plate.
Compared with the prior art, the nondestructive testing device for the tank body provided by the utility model has the following improvements and advantages:
The method comprises the following steps: according to the utility model, the driving motor works to drive the driving gear to rotate, the driving gear drives the detection ring and the rotating ring to rotate by utilizing the annular rack, the rotating ring rotates at the bottom of the bearing ring, the detection ring drives the two ultrasonic detectors to rotate, and meanwhile, the lifting assembly drives the detection ring to lift up and down in a reciprocating manner, so that the two ultrasonic detectors can conveniently carry out all-dimensional detection on the tank body.
And two,: according to the utility model, the clamping motor works to drive the clamping gear to rotate, the clamping gear drives the movable racks in the two clamping parts to move close to each other, so that the clamping plates in the two clamping parts are close to each other to clamp and limit the bottom end of the tank body, and the problem that the tank body cannot move unnecessarily in the detection process to influence the detection result is avoided.
Drawings
The utility model is further explained below with reference to the drawings and examples:
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of a second embodiment of the present utility model;
FIG. 3 is a schematic view of a partial perspective view of the present utility model;
FIG. 4 is a schematic view of a partial perspective view of the present utility model;
FIG. 5 is a schematic view of a partial perspective view of the present utility model;
FIG. 6 is a schematic view of a partial perspective view of the present utility model;
Fig. 7 is a schematic view of a partial perspective view of the present utility model.
Reference numerals illustrate:
The detecting table 1, the placing groove 11, the groove 12, the supporting leg 13, the stabilizing plate 14, the clamping assembly 2, the fixing frame 21, the clamping motor 22, the clamping gear 23, the clamping part 24, the clamping plate 25, the moving frame 26, the moving rack 27, the sliding groove 28, the rubber pad 29, the bearing ring 3, the detecting assembly 4, the rotating ring 41, the detecting ring 42, the annular rack 43, the supporting frame 44, the driving motor 45, the driving gear 46, the ultrasonic detector 47, the mounting frame 5, the vertical rod 51, the lifting block 6, the lifting assembly 7, the first lifting seat 71, the second lifting seat 72, the pulley 73, the winding wheel 74, the lifting rope 75, the lifting motor 76, the first lifting shaft 77 and the second lifting shaft 78.
Detailed Description
The following detailed description of the present utility model clearly and fully describes the technical solutions of the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1: the utility model provides a nondestructive testing device for a tank body through improvement, as shown in fig. 1-7, which comprises a testing table 1, a placing groove 11, a clamping component 2, a bearing ring 3, a testing component 4, two mounting frames 5, two vertical rods 51, two lifting blocks 6 and two lifting components 7, wherein the placing groove 11 is arranged at the center of the top of the testing table 1, the clamping component 2 is arranged on the testing table 1, the two mounting frames 5 are symmetrically arranged at the top of the testing table 1, the two vertical rods 51 are symmetrically arranged in the two mounting frames 5, the two lifting blocks 6 are respectively and slidably arranged on the two vertical rods 51, the two lifting components 7 are symmetrically arranged at the top of the two mounting frames 5, the bottom ends of the two lifting components 7 are respectively connected with the two lifting blocks 6, the outer walls of two sides of the bearing ring 3 are respectively connected with the two lifting blocks 6, and the testing component 4 is arranged on the bearing ring 3; through with waiting the jar body that detects vertically place in standing groove 11, then clamping assembly 2 work is pressed from both sides tight spacing to the bottom of jar body, two lifting assembly 7 work drive two lifting blocks 6 and realize reciprocal lifting movement then, two lifting blocks 6 drive carrier ring 3 and the reciprocal lifting movement of detection component 4, detection component 4 can rotate in reciprocal lifting movement, and then make things convenient for detection component 4 to carry out all-round detection to the jar body, increase detection range, avoid detecting the dead angle, and then ensured the accuracy of testing result.
Specifically, the detection assembly 4 includes a rotating ring 41, a detection ring 42, an annular rack 43, a support frame 44, a driving motor 45, a driving gear 46 and two ultrasonic detectors 47, the rotating ring 41 is rotatably installed at the bottom of the bearing ring 3, the detection ring 42 is installed at the bottom of the rotating ring 41, the annular rack 43 is sleeved on the outer wall of the detection ring 42, the two ultrasonic detectors 47 are symmetrically arranged on the inner wall of the detection ring 42, the support frame 44 is installed on the outer wall of the bearing ring 3, the driving motor 45 is vertically arranged on the support frame 44, the driving gear 46 is installed on the output shaft of the driving motor 45, and the driving gear 46 is meshed with the annular rack 43; the driving gear 46 is driven to rotate through the operation of the driving motor 45, the driving gear 46 drives the detection ring 42 and the rotating ring 41 to rotate through the annular rack 43, the rotating ring 41 rotates at the bottom of the bearing ring 3, the detection ring 42 drives the two ultrasonic detectors 47 to rotate, and meanwhile, the lifting assembly 7 drives the detection ring 42 to lift up and down in a reciprocating mode, so that the two ultrasonic detectors 47 can detect the tank body in an omnibearing mode.
Specifically, the lifting assembly 7 comprises a first lifting seat 71, a second lifting seat 72, a pulley 73, a winding wheel 74, a lifting rope 75 and a lifting motor 76, wherein the first lifting seat 71 and the second lifting seat 72 are arranged at the top of the mounting frame 5 at intervals, a first lifting shaft 77 and a second lifting shaft 78 are respectively and rotatably arranged on the first lifting seat 71 and the second lifting seat 72, the pulley 73 is arranged on the first lifting shaft 77, the winding wheel 74 is arranged on the second lifting shaft 78, the top end of the lifting rope 75 is connected with the winding wheel 74, the bottom end of the lifting rope 75 passes through the pulley 73 and then is connected with the top of the lifting block 6, the lifting motor 76 is horizontally arranged at the top of the mounting frame 5, and the output shaft of the lifting motor 76 is connected with the second lifting shaft 78; the second lifting shaft 78 is driven to rotate through the operation of the lifting motor 76, the second lifting shaft 78 drives the winding wheel 74 to rotate, the winding wheel 74 rotates to drive the top end of the lifting rope 75 to wind on the surface of the winding wheel, the lifting rope 75 further pulls the lifting block 6 to move upwards through the pulley 73, when the lifting motor 76 works reversely, the lifting rope 75 is in a rope releasing state, the lifting rope 75 drives the lifting block 6 to move downwards through the pulley 73 at the moment, further reciprocating lifting movement of the lifting block 6 is achieved, and the two ultrasonic detectors 47 can detect the tank body in all directions conveniently.
Specifically, the clamping assembly 2 comprises a fixing frame 21, a clamping motor 22, a clamping gear 23 and two clamping components 24, the two clamping components 24 are symmetrically arranged on the detection table 1, the clamping components 24 comprise a clamping plate 25, a moving frame 26, a moving rack 27 and two sliding grooves 28, the two sliding grooves 28 are symmetrically arranged on the top of the detection table 1, the clamping plate 25 is slidably arranged on the two sliding grooves 28, the top end of the moving frame 26 is connected with the clamping plate 25, the bottom end of the moving frame 26 extends to the lower side of the detection table 1, the moving rack 27 is horizontally arranged at the bottom end of the moving frame 26, the fixing frame 21 is arranged at the bottom of the detection table 1, the clamping motor 22 is vertically arranged in the fixing frame 21, the clamping gear 23 is arranged on an output shaft of the clamping motor 22, and two sides of the clamping gear 23 are respectively meshed with the moving racks 27 in the two clamping components 24; the clamping motor 22 works to drive the clamping gear 23 to rotate, the clamping gear 23 drives the movable racks 27 in the two clamping parts 24 to move close to each other, and then the clamping plates 25 in the two clamping parts 24 are close to each other to clamp and limit the bottom end of the tank body, so that the problem that the tank body cannot move unnecessarily in the detection process to influence the detection result is avoided.
Specifically, a rubber pad 29 is arranged on the outer wall of the clamping plate 25 far away from the movable frame 26; the rubber pad 29 prevents the clamping plate 25 from damaging the outer wall of the can body.
Specifically, the detection table 1 is provided with a groove 12 for the movable frame 26 to pass through; the recess 12 facilitates horizontal movement of the movable frame 26.
Specifically, four supporting legs 13 are distributed on the bottom of the detection table 1 in a rectangular shape, and a stabilizing plate 14 is arranged at the bottom end of each supporting leg 13; the stabilizer plate 14 increases the contact area of the bottom end of the leg 13 with the ground, thereby improving the stability of the leg 13.
The working principle of the utility model is as follows: through placing the jar body to be detected in the standing groove 11 vertically, then the clamping motor 22 work drives clamping gear 23 rotation, clamping gear 23 drives the removal rack 27 in two clamping parts 24 and is close to each other and remove, and then clamping plate 25 in two clamping parts 24 is close to each other and press from both sides tight spacing to the bottom of jar body, then two lifting assemblies 7 work drive two lifting blocks 6 and realize reciprocating lift removal, two lifting blocks 6 drive carrier ring 3 and detection subassembly 4 reciprocating lift removal, detection subassembly 4 is in reciprocating lift removal the while driving motor 45 work drives driving gear 46 rotation, driving gear 46 utilizes annular rack 43 to drive detection circle 42 and rotation ring 41 rotation, rotation ring 41 realizes rotating in the bottom of carrier ring 3, detection circle 42 drives two ultrasonic detector 47 rotation, make things convenient for two ultrasonic detector 47 to carry out omnidirectional detection to the jar body.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (7)
1. The utility model provides a jar body nondestructive test device which characterized in that: including detecting platform (1), standing groove (11), clamping assembly (2), carrier ring (3), detection assembly (4), two mounting brackets (5), two montants (51), two lifting block (6) and two lifting assembly (7), the top center department at detecting platform (1) is seted up in standing groove (11), clamping assembly (2) are installed on detecting platform (1), two mounting bracket (5) symmetry sets up the top at detecting platform (1), two montant (51) symmetry sets up in two mounting brackets (5), two lifting block (6) slidable mounting respectively is on two montants (51), two lifting assembly (7) symmetry sets up the top at two mounting brackets (5) to the bottom of two lifting assembly (7) is connected with two lifting block (6) respectively, the both sides outer wall of carrier ring (3) is connected with two lifting block (6) respectively, detection assembly (4) are installed on carrier ring (3).
2. A non-destructive testing apparatus for a can according to claim 1, wherein: the detection assembly (4) comprises a rotating ring (41), a detection ring (42), an annular rack (43), a support frame (44), a driving motor (45), a driving gear (46) and two ultrasonic detectors (47), wherein the rotating ring (41) is rotatably installed at the bottom of the bearing ring (3), the detection ring (42) is installed at the bottom of the rotating ring (41), the annular rack (43) is sleeved on the outer wall of the detection ring (42), the two ultrasonic detectors (47) are symmetrically arranged on the inner wall of the detection ring (42), the support frame (44) is installed on the outer wall of the bearing ring (3), the driving motor (45) is vertically arranged on the support frame (44), and the driving gear (46) is installed on the output shaft of the driving motor (45) and meshed with the annular rack (43).
3. A non-destructive testing apparatus for a can according to claim 1, wherein: lifting assembly (7) are including first lift seat (71), second lift seat (72), pulley (73), winding wheel (74), lift rope (75) and elevator motor (76), first lift seat (71) and second lift seat (72) interval set up the top at mounting bracket (5), first lift axle (77) and second lift axle (78) are installed in rotation respectively in first lift seat (71) and second lift seat (72), pulley (73) are installed on first lift axle (77), winding wheel (74) are installed on second lift axle (78), the top and the winding wheel (74) of lift rope (75) are connected, the bottom of lift rope (75) passes behind pulley (73) and is connected with the top of lifter (6), elevator motor (76) level sets up the top at mounting bracket (5) to the output shaft and the second lift axle (78) of elevator motor (76) are connected.
4. A non-destructive testing apparatus for a can according to claim 1, wherein: clamping assembly (2) are including mount (21), centre gripping motor (22), centre gripping gear (23) and two clamping parts (24), two clamping parts (24) symmetry sets up on detecting platform (1), clamping parts (24) are including grip block (25), remove frame (26), remove rack (27) and two spouts (28), two spout (28) symmetry sets up the top at detecting platform (1), grip block (25) slidable mounting is on two spouts (28), the top and the grip block (25) of removing frame (26) are connected, the bottom of removing frame (26) extends to the below of detecting platform (1), remove rack (27) horizontal setting in the bottom of removing frame (26), the bottom at detecting platform (1) is installed to mount (21), the vertical setting of centre gripping motor (22) is in mount (21), grip gear (23) are installed on the output shaft of grip motor (22) to both sides gear (23) remove rack (27) in the meshing with two parts (24) respectively.
5. The nondestructive testing device for cans of claim 4, wherein: a rubber pad (29) is arranged on the outer wall, far away from the movable frame (26), of the clamping plate (25).
6. A non-destructive testing apparatus for a can according to claim 1, wherein: the detection table (1) is provided with a groove (12) for the movable frame (26) to pass through.
7. A non-destructive testing apparatus for a can according to claim 1, wherein: four supporting legs (13) are distributed at the bottom of the detection table (1) in a rectangular shape, and a stabilizing plate (14) is arranged at the bottom end of each supporting leg (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322630211.0U CN220819907U (en) | 2023-09-27 | 2023-09-27 | Nondestructive testing device for tank body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322630211.0U CN220819907U (en) | 2023-09-27 | 2023-09-27 | Nondestructive testing device for tank body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220819907U true CN220819907U (en) | 2024-04-19 |
Family
ID=90704191
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322630211.0U Active CN220819907U (en) | 2023-09-27 | 2023-09-27 | Nondestructive testing device for tank body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220819907U (en) |
-
2023
- 2023-09-27 CN CN202322630211.0U patent/CN220819907U/en active Active
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