CN219950471U - Small-sized corrosive disinfectant filling machine - Google Patents
Small-sized corrosive disinfectant filling machine Download PDFInfo
- Publication number
- CN219950471U CN219950471U CN202321611727.4U CN202321611727U CN219950471U CN 219950471 U CN219950471 U CN 219950471U CN 202321611727 U CN202321611727 U CN 202321611727U CN 219950471 U CN219950471 U CN 219950471U
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- Prior art keywords
- vertical shaft
- driving plate
- frame
- storage tank
- liquid storage
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- 239000000645 desinfectant Substances 0.000 title claims abstract description 42
- 239000007788 liquid Substances 0.000 claims abstract description 35
- 238000003860 storage Methods 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 20
- 230000001105 regulatory effect Effects 0.000 claims abstract description 13
- 230000001681 protective effect Effects 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims abstract description 4
- 230000001276 controlling effect Effects 0.000 claims description 4
- 230000001954 sterilising effect Effects 0.000 claims description 3
- 239000003518 caustics Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 7
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 208000035473 Communicable disease Diseases 0.000 description 2
- 244000000010 microbial pathogen Species 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 206010012442 Dermatitis contact Diseases 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 208000010247 contact dermatitis Diseases 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical group [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 208000024891 symptom Diseases 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
A small-sized corrosive disinfectant filling machine comprises a frame, wherein a vertical shaft is rotatably arranged on the frame, a power source is fixed in the frame, and the power source is in transmission connection with the vertical shaft; the method is characterized in that: a lower tray is fixed above the frame on the vertical shaft; an upper driving plate and a lower driving plate are connected above the lower tray, and arc-shaped clamping grooves are uniformly distributed on the upper driving plate and the lower driving plate along the circumferential direction; the upper end of the vertical shaft is provided with a liquid storage tank through a connecting sleeve and a bearing; a protective cover is connected below the liquid storage tank, a blanking pipe is connected between the bottom surface of the liquid storage tank and the protective cover, and a flow regulating valve is arranged on the blanking pipe; the vertical shaft is fixedly provided with a receiving tray, the protecting cover covers the outside of the receiving tray, metering grooves are uniformly distributed on the receiving tray along the circumferential direction, the lower port of the discharging pipe corresponds to the metering grooves, and the bottom surface of each metering groove is respectively connected with a filling hose. The machine has the advantages of simple structure, low manufacturing cost and small occupied area, and is particularly suitable for filling corrosive disinfectant products with low added value and low yield.
Description
Technical Field
The utility model relates to filling equipment, in particular to a small corrosive disinfectant filling machine.
Background
The disinfectant is used for killing pathogenic microorganisms on a transmission medium to achieve the harmless requirement, eliminating the pathogenic microorganisms outside a human body, cutting off the transmission path of infectious diseases and achieving the purpose of controlling the infectious diseases, and filling the disinfectant by filling equipment when the disinfectant is produced. The 84 disinfectant belongs to chlorine-containing disinfectant, and the main component is sodium hypochlorite, so that the disinfectant is corrosive and has certain toxicity to human and animals.
The traditional filling mode is manual filling, namely, a worker holds a filling container to place the filling container under a corresponding filling tap for filling, the filling efficiency is low, the labor intensity is high, the filling mode is obviously not suitable for filling corrosive disinfectant, and the filling mode is directly contacted with high-concentration 84 disinfectant, so that the skin can be whitened, blisters, red swelling, contact dermatitis and other symptoms.
In order to improve the filling efficiency and reduce the harm to operators during the filling of corrosive disinfectant, designers develop various full-automatic filling equipment, but the full-automatic filling equipment has the advantages of complex structure, high manufacturing cost and inapplicability to filling of corrosive disinfectant products with low added value and low yield.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a small corrosive disinfectant filling machine with simple structure and low manufacturing cost, which is particularly suitable for filling disinfectant products with low added value and low yield.
In order to solve the problems, the utility model adopts the following technical scheme:
a small-sized corrosive disinfectant filling machine comprises a frame, wherein a vertical shaft is rotatably arranged on the frame along the vertical direction, the vertical shaft penetrates out of the top surface of the frame, a power source is fixed in the frame and is in transmission connection with the vertical shaft and used for driving the vertical shaft to rotate; the special character is that:
a lower tray is fixed above the frame on the vertical shaft and used for placing a container to be filled; an upper driving plate and a lower driving plate which are arranged up and down are connected above the lower tray, and arc-shaped clamping grooves are uniformly distributed on the upper driving plate and the lower driving plate along the circumferential direction and are used for positioning bottles to be filled;
a liquid storage tank is arranged at the upper end of the vertical shaft through a connecting sleeve and a bearing and is used for containing disinfectant to be filled; the lower surface of the liquid storage tank is connected with a protective cover through connecting columns uniformly distributed on the circumference, a blanking pipe is connected between the bottom surface of the liquid storage tank and the protective cover, and a flow regulating valve is arranged on the blanking pipe and used for regulating the flow of disinfectant;
the vertical shaft is fixedly provided with a receiving tray, the protecting cover covers the outside of the receiving tray, a plurality of metering grooves are uniformly distributed on the receiving tray along the circumferential direction, the lower port of the discharging pipe corresponds to the metering grooves, and the bottom surface of each metering groove is respectively connected with a filling hose through a joint and is used for being inserted into a bottle mouth to be filled to realize filling.
As a further preferred option, the upper and lower driving plates are fixed on the lower tray by long screws through upper and lower supporting sleeves uniformly distributed around the circumference, respectively.
As a further preferable mode, a square receiving groove is fixed on the top surface of the frame so as to be convenient for receiving the sterilizing liquid leaking out during filling.
As a further preferable mode, a support disc is fixed on the bottom surface of the liquid storage tank, the support disc is installed in a connecting sleeve through a central shaft of the bottom surface and the bearing, and the connecting sleeve is fixed at the upper end of the vertical shaft and used for achieving position fixing of the liquid storage tank.
As a further preferable mode, the bottom surface of the receiving disc is fixedly provided with a supporting disc and sleeved on the upper portion of the vertical shaft, and the receiving disc and the supporting disc are fixed on the vertical shaft through two locking nuts which are arranged up and down so as to adjust the height of the receiving disc.
Preferably, the number of the discharging pipes is three, and the discharging pipes are close to each other, so that the liquid loading amount in each metering groove can be conveniently adjusted.
As a further preference, a control valve is arranged on one end of each blanking pipe close to the liquid storage tank and is used for controlling the on-off of each blanking pipe.
As a further preference, a bottle outlet supporting plate is supported on one side of the lower tray in the receiving groove through a lower supporting pipe, the bottle outlet supporting plate is flush with the top surface of the lower tray, a first bottle outlet baffle and a second bottle outlet baffle which are mutually corresponding are arranged on the bottle outlet supporting plate, and a bottle outlet channel is formed through the first bottle outlet baffle and the second bottle outlet baffle and used for guiding out the filled bottles.
As further preferable, the first bottle outlet baffle and the second bottle outlet baffle are respectively three and are arranged at intervals up and down.
The beneficial effects of the utility model are as follows:
1. the vertical shaft drives the material receiving disc to rotate, so that the disinfectant of the liquid storage tank can be filled into each metering groove on the material receiving disc through the discharging pipe; the filling hose connected to the bottom surface of each metering groove is inserted into the bottle mouth to be filled, and simultaneously, the lower tray, the upper driving plate and the lower driving plate are driven by the vertical shaft to drive the bottle to be filled to rotate, so that the bottle can be automatically filled while rotating; simple structure, low manufacturing cost and small occupied area, and is especially suitable for filling corrosive disinfectant products with low added value and low yield.
2. The liquid loading amount of each metering groove can be adjusted by adjusting the opening of the flow regulating valve on the discharging pipe and the rotating speed of the vertical shaft, so that the liquid loading amount of the disinfectant of the bottle is adjusted.
3. After filling, a bottle outlet channel formed by a first bottle outlet baffle plate and a second bottle outlet baffle plate arranged on one side of the lower tray is used for discharging the filled bottles to a conveying belt mechanism on one side to enter the next procedure, so that the automatic degree is high, and the operation can be performed by a single person.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a cross-sectional view A-A of fig. 1.
Fig. 4 is a B-B cross-sectional view of fig. 1.
In the figure: the bottle discharging device comprises a frame 1, a vertical shaft 2, a material receiving groove 3, a lower supporting tube 4, a bottle discharging supporting plate 5, an upper supporting tube 6, a first bottle discharging baffle 7, a supporting disc 8, a material receiving disc 9, a locking nut 10, a connecting column 11, a connecting sleeve 12, a liquid storage tank 13, a supporting disc 14, a control valve 15, a flow regulating valve 16, a blanking tube 17, a protective cover 18, a filling hose 19, an upper driving plate 20, a lower driving plate 21, a lower tray 22, an upper supporting sleeve 23, a lower supporting sleeve 24, a gear pair 25, a speed regulating motor 26, a speed reducer 27, a second bottle discharging baffle 29 and an arc-shaped clamping groove 30.
Detailed Description
As shown in fig. 1 to 4, the small-sized corrosive disinfectant filling machine comprises a frame 1, wherein the frame 1 is formed by welding a section bar and a steel plate, a vertical shaft 2 is rotatably arranged on the frame 1 along the vertical direction through two groups of bearing seats and bearings which are arranged up and down, the vertical shaft 2 penetrates out of the top surface of the frame 1, a power source is fixed in the frame 1, and the power source is formed by connecting a speed regulating motor 26 and a speed reducer 27 and is in reduction transmission connection with the vertical shaft 2 through a gear pair 25 and is used for driving the vertical shaft 2 to rotate at a low speed.
A lower tray 22 is fixed on the vertical shaft 2 above the frame 1 through a lock nut 28 and is used for placing a container to be filled; an upper driving plate 20 and a lower driving plate 21 which are arranged up and down are connected above the lower tray 22, the upper driving plate 20 and the lower driving plate 21 are respectively fixed on the lower tray 22 through a plurality of upper supporting sleeves 23 and lower supporting sleeves 24 which are uniformly distributed on the circumference, the long screw rod sequentially passes through the upper driving plate 20, the upper supporting sleeves 23, the lower driving plate 21 and the lower supporting sleeves 24 and then is connected on the lower tray 22 through threads, and arc clamping grooves 30 which correspond to each other are uniformly distributed on the upper driving plate 20 and the lower driving plate 21 along the circumferential direction and are used for positioning bottles to be filled.
A liquid storage tank 13 is arranged at the upper end of the vertical shaft 2 through a connecting sleeve 12 and a bearing, and a feed inlet is arranged at the upper end of the liquid storage tank 13 and used for containing disinfectant to be filled; a supporting disc 14 is fixed on the bottom surface of the liquid storage tank 13, the supporting disc 14 is installed in the connecting sleeve 12 through a central shaft of the bottom surface and the bearing, and the connecting sleeve 12 is fixed on the upper end of the vertical shaft 2 through jackscrews and is used for realizing the position fixation of the liquid storage tank 13. The lower surface of the liquid storage tank 13 is connected with a protective cover 18 through connecting columns 11 uniformly distributed on the circumference, a blanking pipe 17 is connected between the bottom surface of the liquid storage tank 13 and the protective cover 18, and flow regulating valves 16 are respectively arranged on the blanking pipe and used for regulating the flow of disinfectant.
The number of the discharging pipes is three and the discharging pipes are close to each other, so that the liquid loading amount in each metering groove 901 can be conveniently adjusted. A control valve 15 is arranged on one end of each blanking pipe close to the liquid storage tank 13 and is used for controlling the on-off of each blanking pipe.
A receiving tray 9 is fixed on the vertical shaft 2, a supporting tray 8 is fixed on the bottom surface of the receiving tray 9 through screws and sleeved on the upper part of the vertical shaft 2, and the receiving tray 9 and the supporting tray 8 are fixed on the vertical shaft 2 through two locking nuts 10 which are arranged up and down so as to adjust the height of the receiving tray 9.
The protection cover 18 covers the outside of the receiving tray 9, a plurality of fan-shaped metering grooves 901 are uniformly distributed on the receiving tray 9 along the circumferential direction, the lower port of the discharging pipe 17 corresponds to the circumferential center line of the metering grooves 901, the bottom surface of each metering groove 901 is respectively provided with a liquid outlet 902, and the bottom surface of each liquid outlet is respectively connected with a filling hose 19 through a joint for being inserted into a bottle mouth to be filled to realize filling.
A square receiving groove 3 is fixed on the top surface of the frame 1, and the receiving groove 3 is sleeved on the vertical shaft 2 so as to be convenient for receiving the sterilizing liquid leaking during filling.
The bottle outlet supporting plate 5 is fixedly supported on one side of the lower tray 22 in the receiving groove 3 through the lower supporting tube 4 and screws, and the bottle outlet supporting plate 5 is close to the lower tray 22 and is flush with the top surface of the lower tray 22 and is used for supporting the bottles guided out after filling. The bottle outlet support plate 5 is respectively fixed with a first bottle outlet baffle 7 and a second bottle outlet baffle 29 which are mutually corresponding through two groups of upper support pipes 6 and screws, and a bottle outlet channel is formed through the first bottle outlet baffle 7 and the second bottle outlet baffle 29 and is used for guiding out the filled bottles. The first bottle outlet baffle 7 and the second bottle outlet baffle 29 are respectively three and are arranged at intervals up and down through three pairs of upper support pipes 6 with unequal lengths.
During operation, corrosive disinfectant to be filled, such as 84 disinfectant, is injected into the liquid storage tank 13 through the feed inlet; starting a speed regulating motor, driving the vertical shaft 2 to rotate anticlockwise through a speed reducer and a gear pair, simultaneously driving the material receiving disc 9, the lower tray 22, the upper driving plate 20 and the lower driving plate 21 on the vertical shaft 2 to rotate simultaneously, opening the control valve 15 and adjusting the flow regulating valve 16, filling a certain amount of corrosive disinfectant into each metering groove 901 on the material receiving disc 9 when passing through a blanking pipe, and enabling the disinfectant in each metering groove 901 to flow into a bottle below through the filling hose 19 along with the rotation of the material receiving disc 9 and the lower tray 22; when the bottles follow the lower tray 22, the upper driving plate 20 and the lower driving plate 21 to rotate to the first bottle outlet baffle 7, the bottles are filled with a certain amount of corrosive disinfectant, and move to the bottle outlet supporting plate 5 through the bottle outlet channel, and enter a conveying belt mechanism at one side through the bottle outlet channel and the bottle outlet supporting plate 5, so that the next process is carried out. When the empty bottle position on the lower tray 22 is transferred past the second bottle outlet baffle 29, a new bottle can be placed and the filling hose 19 can be inserted into the bottle mouth to realize continuous operation.
Although embodiments of the present utility model have been disclosed above, it is not limited to the details and embodiments shown and described, it is well suited to various fields of use for which the utility model would be readily apparent to those skilled in the art, and accordingly, the utility model is not limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.
Claims (9)
1. A small-sized corrosive disinfectant filling machine comprises a frame, wherein a vertical shaft is rotatably arranged on the frame along the vertical direction, the vertical shaft penetrates out of the top surface of the frame, a power source is fixed in the frame and is in transmission connection with the vertical shaft and used for driving the vertical shaft to rotate; the method is characterized in that:
a lower tray is fixed above the frame on the vertical shaft and used for placing a container to be filled; an upper driving plate and a lower driving plate which are arranged up and down are connected above the lower tray, and arc-shaped clamping grooves are uniformly distributed on the upper driving plate and the lower driving plate along the circumferential direction and are used for positioning bottles to be filled;
a liquid storage tank is arranged at the upper end of the vertical shaft through a connecting sleeve and a bearing and is used for containing disinfectant to be filled; the lower surface of the liquid storage tank is connected with a protective cover through connecting columns uniformly distributed on the circumference, a blanking pipe is connected between the bottom surface of the liquid storage tank and the protective cover, and a flow regulating valve is arranged on the blanking pipe and used for regulating the flow of disinfectant;
the vertical shaft is fixedly provided with a receiving tray, the protecting cover covers the outside of the receiving tray, a plurality of metering grooves are uniformly distributed on the receiving tray along the circumferential direction, the lower port of the discharging pipe corresponds to the metering grooves, and the bottom surface of each metering groove is respectively connected with a filling hose through a joint and is used for being inserted into a bottle mouth to be filled to realize filling.
2. A small scale corrosive disinfectant filling machine according to claim 1, wherein: the upper driving plate and the lower driving plate are fixed on the lower tray by long screws through an upper supporting sleeve and a lower supporting sleeve which are uniformly distributed on the circumference respectively.
3. A small scale corrosive disinfectant filling machine according to claim 1 or 2, wherein: a square receiving groove is fixed on the top surface of the frame, so as to be convenient for receiving the sterilizing liquid which leaks outwards during filling.
4. A small scale corrosive disinfectant filling machine according to claim 1, wherein: the bottom surface of the liquid storage tank is fixedly provided with a supporting disc, the supporting disc is arranged in a connecting sleeve through a central shaft of the bottom surface and the bearing, and the connecting sleeve is fixed at the upper end of the vertical shaft and is used for realizing the position fixation of the liquid storage tank.
5. A small scale corrosive disinfectant filling machine according to claim 1, wherein: the bottom surface of the receiving disc is fixedly provided with a supporting disc and sleeved on the upper part of the vertical shaft, and the receiving disc and the supporting disc are fixed on the vertical shaft through two lock nuts which are arranged up and down so as to adjust the height of the receiving disc.
6. A small scale corrosive disinfectant filling machine according to claim 1, wherein: the number of the discharging pipes is three and the discharging pipes are close to each other, so that the liquid loading amount in each metering groove can be conveniently adjusted.
7. The small-sized corrosive disinfectant filling machine according to claim 6, wherein: and a control valve is arranged at one end, close to the liquid storage tank, of each blanking pipe and is used for controlling the on-off of each blanking pipe.
8. A small scale caustic disinfectant filling machine according to claim 3, wherein: the bottle discharging channel is formed by the first bottle discharging baffle and the second bottle discharging baffle and used for guiding out the filled bottles.
9. A small scale corrosive disinfectant filling machine according to claim 8, wherein: the first bottle outlet baffle and the second bottle outlet baffle are respectively three and are arranged at intervals up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321611727.4U CN219950471U (en) | 2023-06-25 | 2023-06-25 | Small-sized corrosive disinfectant filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321611727.4U CN219950471U (en) | 2023-06-25 | 2023-06-25 | Small-sized corrosive disinfectant filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219950471U true CN219950471U (en) | 2023-11-03 |
Family
ID=88537148
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321611727.4U Active CN219950471U (en) | 2023-06-25 | 2023-06-25 | Small-sized corrosive disinfectant filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219950471U (en) |
-
2023
- 2023-06-25 CN CN202321611727.4U patent/CN219950471U/en active Active
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| GR01 | Patent grant |