CN219949739U - Photovoltaic board intelligent mounting equipment - Google Patents

Abstract

The utility model discloses intelligent photovoltaic panel mounting equipment, which comprises at least two columns of upright posts, wherein a cross beam is arranged above the same column of upright posts, and a component flexible bracket is arranged between the two columns of upright posts; the beam top is equipped with the truss guide rail, erects two beam type trusses on two truss guide rails, and cantilever crane is installed to truss at least one end, removes between the two roof beams of truss car and has set up conveyer car and manipulator locomotive, installs the manipulator on the manipulator locomotive, and the conveyer car is established between cantilever crane and manipulator locomotive, and the cantilever crane lifts up the material bracket that will be equipped with the photovoltaic board and puts on the conveyer car, and manipulator locomotive and conveyer car remove on the truss car, and the manipulator absorbs the photovoltaic board and installs on the subassembly flexible support. The photovoltaic panel can be continuously and continuously installed, the installation process is quick and convenient, and the coverage area is wide; in the installation process, the photovoltaic panel is integrally transported along with the material bracket and the material transporting vehicle, so that the risk of breakage of the photovoltaic panel during transportation is avoided; the method is suitable for installing photovoltaic panels of photovoltaic power stations in various scenes.

Description

Photovoltaic board intelligent mounting equipment

Technical Field

The utility model relates to the technical field of photovoltaic installation, in particular to intelligent photovoltaic panel installation equipment.

Background

With the increasing development and utilization of new energy, the photovoltaic industry has formed a certain scale, and more photovoltaic power stations are being built. The flexible photovoltaic support changes rigid purlines into steel strands to form a flexible rope structure, and the photovoltaic module is directly arranged on the two module installation ropes, so that the steel consumption can be greatly reduced. The flexible support adopts a mode of stretching the prestressed cable between two fixed points, and the two fixed points adopt a rigid foundation to provide reaction force, so that the installation with a large span can be realized. However, how to achieve efficient installation of photovoltaic panels on large-span flexible supports remains a problem to be solved.

Chinese utility model patent application CN 114084629A discloses an automatic installation device of bin box type photovoltaic module, comprising: the movable mounting vehicle, the bin box and the photovoltaic bracket are provided with a supporting rod, and the supporting rod is provided with a pushing device for pushing the photovoltaic module; the bin box is detachably fixed on the movable mounting vehicle, a plurality of photovoltaic modules are vertically stacked in the bin box, and a vertical driving device for adjusting the lifting height and the inclination angle of the photovoltaic modules is arranged at the bottom end of the bin box; the photovoltaic module is pushed to the conveyor belt by the pushing device from the bin box and is conveyed to the photovoltaic bracket. The patent can reduce the installation workload and the installation personnel, can continuously install for a long time, can repeat the installation process for a plurality of times, and has wide coverage; but the photovoltaic support of above-mentioned patent is the rigid support, is not applicable to the photovoltaic installation on the flexible support, and needs the installation car position fixed, is not applicable to surface of water operation (surface of water is undulant can lead to the installation car to rock, and then leads to photovoltaic module to transport and has the potential safety hazard).

Disclosure of Invention

In order to solve the defects in the prior art, the utility model provides efficient intelligent photovoltaic panel mounting equipment.

In order to achieve the technical purpose, the utility model adopts the following technical scheme:

the intelligent photovoltaic panel mounting device comprises at least two columns, wherein a cross beam is arranged above the same column, and a component flexible bracket is arranged between the two columns; the beam top is equipped with the truss guide rail, erects two beam type trusses on two truss guide rails, and cantilever crane is installed to truss at least one end, removes between the two roof beams of truss car and has set up conveyer car and manipulator locomotive, installs the manipulator on the manipulator locomotive, and the conveyer car is established between cantilever crane and manipulator locomotive, and the cantilever crane lifts up the material bracket that will be equipped with the photovoltaic board and puts on the conveyer car, and manipulator locomotive and conveyer car remove on the truss car, and the manipulator absorbs the photovoltaic board and installs on the subassembly flexible support.

Further, the truss car comprises a truss assembly, the truss assembly is composed of a first truss and a second truss, the first truss and the second truss are symmetrically arranged at intervals, two ends of the first truss and two ends of the second truss are respectively connected through short beams, a plurality of connecting mechanisms are further connected between the first truss and the second truss, and the connecting mechanisms are arranged below the first truss and the second truss; the walking trolleys are arranged below two ends of the truss assembly respectively and are provided with driving motors, the walking trolleys are matched with truss guide rails on the short beams, and the driving motors drive the walking trolleys to drive the truss assembly to run on the truss guide rails.

Further, one of the walking trolleys is of an adjustable structure, the walking trolleys comprise sliding plates and walking frames, a fixed plate is arranged between each sliding plate and the truss assembly, the fixed plate is fixedly connected with the truss assembly, a linear sliding rail is arranged at the bottom of the fixed plate along the length direction of the truss assembly, a sliding block matched with the linear sliding rail is arranged above each sliding plate, the sliding plates can move along the linear sliding rail relative to the truss assembly, and stop blocks are arranged at two ends of the linear sliding rail of the fixed plate; the middle part below the sliding plate is connected with the walking frame through a slewing support, and the driving motor is connected with the walking frame.

Further, the first truss and the second truss have the same structure and respectively comprise two main beams and a plurality of vertical beams, the two main beams are distributed up and down at intervals, two ends of each vertical beam are respectively connected with the two main beams, inclined beams which are obliquely arranged are further connected between the two main beams, and the inclined beams, the vertical beams and the main beams form a triangular support structure; the first truss and the second truss further comprise reinforcing beams which are arranged in parallel with the main beams, the reinforcing beams and the two main beams are respectively fixed through pull rods, and the reinforcing beams and the two main beams form a triangle structure; the connecting mechanism comprises two fixing parts and a cross rod part, wherein the two fixing parts are L-shaped, one end of each fixing part is fixed on the outer side of the main beam below, the other end of each fixing part faces the inside of the truss assembly and is connected with the cross rod part, and the cross rod part is arranged below the main beam to connect the two fixing parts into a whole.

Further, the cantilever crane comprises a lifting frame, the lifting frame is erected above the end part of the truss, the top of the lifting frame is provided with a cantilever, the lower part of the cantilever is connected with a winch, the lower part of the winch is connected with a lifting appliance, and the bottom of the lifting appliance is provided with a first electromagnet.

Further, the lifting appliance comprises a lifting rope, a lifting beam and a lifting arm, one end of the lifting rope is connected with the winch, the other end of the lifting rope is connected with the lifting beam, two groups of lifting arms are arranged below the lifting beam side by side, and the first electromagnet is arranged at the bottom of the lifting arm.

Further, the material bracket comprises a bottom support, baffles and guardrails, wherein the baffles are vertically connected to one end of the bottom support, the guardrails are arranged on two sides of the bottom support, and iron blocks are arranged above the guardrails.

Further, the material transporting vehicle comprises a bottom frame, and a supporting bracket is arranged on the bottom frame; the two sides of one end of the chassis in the length direction are respectively provided with a driving wheel, the two sides of the other end of the chassis are provided with driven wheels, the driving wheels are connected with a motor through a coupler, and the motor drives the chassis to walk through the driving wheels and the driven wheels; the support bracket and the underframe are arranged at an inclined angle; the material transporting vehicle comprises a material transporting vehicle, a material transporting vehicle and a material tray, wherein a material rack base is arranged at the top of the material transporting vehicle, material trays are placed on the material rack base, tray guide rails are arranged at two sides of the top of the material transporting vehicle, sliding block assemblies are arranged at two sides of the material rack base, and the sliding block assemblies are in sliding connection with the tray guide rails; the material conveying device is characterized in that a pushing assembly is further arranged below the material rack base at the top of the material conveying vehicle, the pushing assembly comprises a screw rod, a connecting seat and a gear motor, the screw rod is arranged along the length direction of the support bracket, one end of the screw rod is rotationally connected with the material conveying vehicle, the other end of the screw rod is connected with the gear motor, the connecting seat is rotationally connected to the screw rod, and the connecting seat is connected with the material rack base above.

Further, the manipulator moving vehicle comprises a mounting seat, a manipulator mounting position is arranged in the middle of the upper part of the mounting seat, rollers are arranged at four corners of the mounting seat, the rollers are connected with a travelling mechanism, and the travelling mechanism drives the mounting seat to travel through the rollers; the connecting mechanism is installed to at least one end of mount pad, coupling mechanism is used for connecting the charge car.

Further, the connecting mechanism is a third electromagnet, at least one third electromagnet is arranged at one end of the mounting seat, and a proximity sensor is arranged beside the third electromagnet; and a second iron block is arranged at one end of the material conveying vehicle, which is close to the manipulator moving vehicle.

Compared with the prior art, the utility model has the beneficial effects that:

the installation equipment can continuously and continuously install the photovoltaic panel, and is rapid and convenient in installation process and wide in coverage range; in the installation process, the photovoltaic panel is integrally transported along with the material bracket and the material transporting vehicle, so that the risk of breakage of the photovoltaic panel during transportation is avoided; the utility model is applicable to the installation of photovoltaic panels of photovoltaic power stations in various scenes, and is not limited to ground and water surface operation.

In the installation equipment, the truss car has the advantages of simple structure, strong bearing capacity and good stability; the walking trolley is arranged, so that the whole truss assembly can move stably; furthermore, one of the traveling trolleys is of an adjustable structure, so that errors caused by insufficient parallelism of the traveling guide rails can be compensated.

According to the installation equipment, the photovoltaic panels can be lifted in a large batch through the cantilever crane and lifted to the material trolley on the truss, and the photovoltaic panels are good in safety and high in efficiency in the lifting process.

In the mounting equipment, the material trolley and the manipulator moving trolley can move back and forth on the truss trolley, and the support bracket and the underframe of the material trolley are obliquely arranged, so that the photovoltaic module is in a backward tilting state after being placed on the support bracket, the photovoltaic module is prevented from tilting, and the safety is high; the manipulator moving vehicle can move alone or drive the material vehicle to move together, so that the back and forth movement between the installation position and the material vehicle is avoided, the time for extracting the photovoltaic panel is saved, and the installation efficiency is improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of the overall structure of the present utility model;

FIG. 2 is an enlarged schematic view of FIG. 1 at the dashed box I;

FIG. 3 is a top view of the truss of the present utility model;

FIG. 4 is a schematic structural view of the truss;

FIG. 5 is a schematic view of a truss attachment mechanism;

FIG. 6 is a schematic structural view of the traveling carriage;

FIG. 7 is a schematic view of the overall structure of the cantilever crane of the present utility model;

FIG. 8 is a schematic view of the construction of the material handling vehicle and material pallet of the present utility model;

FIG. 9 is a schematic view of the structure of the material mover of the present utility model;

FIG. 10 is a schematic view of a manipulator cart according to the present utility model;

fig. 11 is an enlarged schematic view at a broken line frame M in fig. 10.

Reference numerals: 0-photovoltaic panel, 10-upright posts, 11-cross beams, 12-component flexible supports and 13-truss guide rails; 20-truss cars, 21-first trusses, 22-second trusses, 23-short beams, 24-connecting mechanisms, 25-walking trolleys, 211-main beams, 212-vertical beams, 213-diagonal beams, 214-reinforcing beams, 241-fixed parts and 242-cross bar parts; 251-sliding blocks, 252-walking frames, 253-fixing plates, 254-linear sliding rails, 255-sliding blocks, 256-rotary supports and 257-stop blocks; 30-cantilever crane, 31-lifting frame, 32-cantilever, 33-lifting tool, 34-winch, 35-first electromagnet, 331-lifting rope, 332-lifting beam and 333-lifting arm; 40-of a material conveying vehicle, 41-of a bottom frame, 42-of a supporting bracket, 43-of a driving wheel, 44-of a driven wheel, 45-of a bracket guide rail, 46-of a limiting block and 47-of a second electromagnet; 48-a second iron block; 50-manipulator moving vehicle, 51-mounting seat, 52-travelling wheel, 53-travelling mechanism, 54-third electromagnet and 55-proximity sensor; 60-material bracket, 61-base, 62-baffle, 63-guardrail, 64-iron block, 491-lead screw, 492-connecting seat, 493-gear motor, 610-material frame base, 611-slide block component, 612-limit baffle.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The intelligent photovoltaic panel mounting equipment comprises at least two columns of upright posts 10, wherein a cross beam 11 is arranged above the same column of upright posts 10, and a component flexible bracket 12 is arranged between the two columns of upright posts 10; the top of the cross beam 11 is provided with truss guide rails 13, a double-girder truss car 20 is erected on the two truss guide rails 13, at least one end of the truss car 20 is provided with a cantilever crane 30, a material transporting car 40 and a manipulator moving car 50 are movably erected between the two girders of the truss car 20, a manipulator is arranged on the manipulator moving car 50, and the material transporting car 40 is arranged between the cantilever crane 30 and the manipulator moving car 50; the cantilever crane 30 lifts the material carrier 60 containing the photovoltaic panel 0 onto the carriage 40 on the truss 20, the robot mover 50 and carriage 40 move on the truss 20, and the robot sucks the photovoltaic panel 0 and mounts to the assembly flexible support 12.

The truss car 20 comprises a truss assembly, the truss assembly comprises a first truss 21 and a second truss 22, the first truss 21 and the second truss 22 are symmetrically arranged at intervals, two ends of the first truss 21 and two ends of the second truss 22 are respectively connected through short girders 23, a plurality of connecting mechanisms 24 are further connected between the first truss 21 and the second truss 22, and the connecting mechanisms 24 are arranged below the first truss 21 and the second truss 22. The walking trolleys 25 are respectively arranged below two ends of the truss assembly, the walking trolleys 25 are provided with driving motors, the walking trolleys 25 are matched with the truss guide rails 13 on the short beams 11, and the driving motors drive the walking trolleys 25 to drive the truss assembly to run on the truss guide rails 13. Further, one of the traveling trolleys 25 is of an adjustable structure, the traveling trolleys 25 comprise sliding plates 251 and traveling frames 252, a fixing plate 253 is arranged between the sliding plates 251 and the truss assembly, the fixing plate 253 is fixedly connected with the truss assembly, a linear sliding rail 254 is arranged at the bottom of the fixing plate 253 along the length direction of the truss assembly, a sliding block 255 matched with the linear sliding rail 254 is arranged above the sliding plates 251, the sliding plates 251 can move along the linear sliding rail 254 relative to the truss assembly, and stoppers 257 are arranged at two ends of the linear sliding rail 254 of the fixing plate 253, so that the traveling trolleys cannot be separated from the truss assembly during relative movement, the traveling frames 252 are connected to the middle part below the sliding plates 251 through rotary supports 256, and a driving motor is connected with the traveling frames 252. The driving motor drives the walking frame 252 to move along the guide rail to drive the sliding plate 251 to operate, the sliding plate 251 can rotate relative to the walking frame 252, and the sliding plate 251 can only rotate a certain angle relative to the walking frame 252 within a design range due to the stop blocks 257 arranged at the two ends of the fixing plate 253, so that the walking frame 252 can rotate a certain angle relative to the central position of the sliding plate 251 and can move left and right for a certain distance; certain deviation may exist in the parallelism of truss guide rails at two ends due to overlarge span, and the running trolley with an adjustable structure can make up errors caused by insufficient parallelism of the guide rails.

The first truss 21 and the second truss 22 have the same structure and respectively comprise two main beams 211 and a plurality of vertical beams 212, the two main beams 211 are distributed up and down at intervals, two ends of each vertical beam 212 are respectively connected with the two main beams 211, an inclined beam 213 which is obliquely arranged is further connected between the two main beams 211, and the inclined beam 213, the vertical beams 212 and the main beams 211 form a triangular support structure. The first truss 21 and the second truss 22 further comprise a reinforcing beam 214, the reinforcing beam 214 and the main beams 144 are arranged in parallel, the reinforcing beam 214 and the two main beams 211 are respectively fixed through pull rods, and the reinforcing beam 214 and the two main beams 211 form a triangle structure; the longitudinal section of the truss assembly is of an isosceles trapezoid structure. The connecting mechanism 24 comprises two fixing parts 241 and a cross bar part 242, wherein the two fixing parts 241 are L-shaped, one end of each fixing part is fixed on the outer side of the main beam 211 below, the other end of each fixing part faces the inside of the truss assembly and is connected with the cross bar part 242, and the cross bar part 242 is positioned below the main beam 211 to connect the two fixing parts 241 into a whole.

The cantilever crane 30 comprises a lifting frame 31, the lifting frame 31 is erected above the end part of the truss 20, a cantilever 32 is arranged at the top of the lifting frame 31, a winch 34 is connected below the cantilever 32, a lifting appliance 33 is connected below the winch 34, a first electromagnet 35 is arranged at the bottom of the lifting appliance 33, magnetism can be generated after the first electromagnet 35 is electrified, an iron block 64 on the material bracket 60 is adsorbed, and the lifting appliance 33 lifts the material bracket 60 provided with the photovoltaic panel upwards under the driving of the winch 34. The lifting appliance 33 comprises a lifting rope 331, a lifting beam 332 and a lifting arm 333, one end of the lifting rope 331 is connected with the winch 34, the other end is connected with the lifting beam 332, two groups of lifting arms 333 are arranged below the lifting beam 332 side by side, and the first electromagnet 35 is arranged at the bottom of the lifting arm 333.

The material bracket 60 comprises a bottom support 61, baffle plates 62 and guardrails 63, wherein the baffle plates 62 are vertically connected to one end of the bottom support 61, the guardrails 63 are arranged on two sides of the bottom support 61, iron blocks 64 are arranged above the guardrails 63, and an anti-slip felt is arranged on one surface of the bottom support 61 for placing a photovoltaic panel.

The material mover 40 comprises a bottom frame 41, and a support bracket 42 is arranged on the bottom frame 41; the two sides of one end of the chassis 41 in the length direction are respectively provided with a driving wheel 43, the two sides of the other end are respectively provided with a driven wheel 44, the driving wheel 43 is connected with a motor through a coupler, and the motor drives the chassis 41 to walk through the driving wheel 43 and the driven wheel 44. The support bracket 42 is arranged at an inclined angle with the underframe 41; the support bracket 42 is fixedly connected to the bottom frame 41 by a plurality of stay bars. The inclination angle of 5-30 degrees is formed between the support bracket 42 and the underframe 41, and the photovoltaic panel and the material bracket 60 are in a backward inclination state after being placed on the support bracket 2, so that the photovoltaic panel can be prevented from tipping.

Further, a material rack base 610 is arranged at the top of the material carriage 40, the material bracket 60 is placed on the material rack base 610, and the material bracket 60 is magnetically connected with the material rack base 610. Preferably, two sides of the width direction of the material rack base 610 are provided with limiting baffles 612, and the upper ends of the limiting baffles 612 are bell mouths, so that the material rack 60 can be conveniently placed in from the top. Specifically, the two sides of the top of the support bracket 42 are provided with bracket guide rails 45, two sides of the material rack base 610 are provided with slide block assemblies 611, the slide block assemblies 611 are slidably connected with the bracket guide rails 45, and the end of one lower side of the support bracket 42 is provided with a stop block to prevent the slide block assemblies 610 from falling off the bracket guide rails 45. The top of the material transporting carriage 40 is further provided with a pushing assembly below the material rack base 610, the pushing assembly comprises a screw rod 491, a connecting seat 492 and a gear motor 493, the screw rod 491 is arranged along the length direction of the supporting bracket 42, one end of the screw rod 491 is rotationally connected with the material transporting carriage 40, the other end of the screw rod 491 is connected with the gear motor 493, the connecting seat 492 is rotationally connected on the screw rod 491, and the connecting seat 492 is connected with the material rack base 610 above; driven by the gear motor 493, the screw 491 rotates, and drives the connecting seat 492 to move linearly along the screw 491, thereby driving the material rack base 610 and the material rack 60 to move relative to the support bracket 42.

At least two limiting blocks 46 are respectively arranged on two sides of the width direction of the underframe 41, the underframe 41 is arranged on the truss 20, the driving wheel 43 and the driven wheel 44 are in contact with the main beam 211 of the truss 20, the limiting blocks 46 limit the movement of the underframe 41 in the width direction, and the material transporting vehicle 40 is prevented from sliding off the truss 20. The limiting block 46 is detachably connected with the underframe 41. At least one second electromagnet 47 is arranged on each side of the width direction of the underframe 41; when the carriage 40 needs to be stationary, the second electromagnet 47 is energized to generate magnetic attraction on the truss 20, so that the carriage 40 can be firmly stationary in place. The end of the chassis 41, which is close to the manipulator moving vehicle 50, is provided with a second iron block 48, which can be connected with the manipulator moving vehicle 50 and driven by the manipulator moving vehicle 50 to move together.

The manipulator moving vehicle 50 comprises a mounting seat 51, wherein a manipulator mounting position is arranged in the middle of the upper part of the mounting seat 51, idler wheels 52 are arranged at four corners of the mounting seat 51, the idler wheels 52 are connected with a travelling mechanism 53, and the travelling mechanism 53 drives the mounting seat 51 to travel through the idler wheels 52; at least one end of the mounting seat 51 is provided with a connecting mechanism for connecting the material mover 40. The connecting mechanism is a third electromagnet 54, and at least one third electromagnet 54 is installed at one end of the installation seat 51. A proximity sensor 55 is arranged beside the third electromagnet 54. When the manipulator moving vehicle 50 runs to one end of the material transporting vehicle 40, the proximity sensor 55 can detect the distance between the manipulator moving vehicle 50 and the material transporting vehicle 40, when the detected distance reaches a set distance, the third electromagnet 54 is electrified to firmly suck the second iron block 48 at one end of the material transporting vehicle 40, and after that, the third electromagnet 54 is always electrified, when the manipulator moving vehicle moves forwards, the material transporting vehicle also moves along with the moving vehicle, so that the manipulator moving vehicle is prevented from moving back and forth between the installation position and the material transporting vehicle to extract the photovoltaic panel, and the installation efficiency of the photovoltaic panel is greatly improved.

The working process of the intelligent installation equipment for installing the photovoltaic panel comprises the following steps:

s1, a photovoltaic plate material transporting vehicle/ship transports photovoltaic plate materials to the lower part of the end part of the truss, and the photovoltaic plate material in front of the photovoltaic plate material transporting vehicle/ship is aligned with an upper cantilever crane;

s2, the photovoltaic panel material transporting vehicle moves towards the middle of the truss vehicle to give up the space below the cantilever crane, a winch on the cantilever crane lowers a lifting appliance to a photovoltaic panel material position of a lower Fang Guangfu panel material transporting vehicle/ship, a first electromagnet on the lifting appliance is aligned with an iron block on a material bracket to be sucked, and then the winch lifts the material bracket with the photovoltaic panel;

s3, when the material bracket is lifted to the highest position, the hoisting on the cantilever crane is stopped; the material transporting vehicle moves from the middle part of the truss vehicle to the end surface of the truss vehicle, and is positioned under the material bracket hung by the cantilever crane;

s4, after the first feeding is finished, the manipulator moving vehicle moves rightwards to the front of the material conveying vehicle under the action of a travelling mechanism of the manipulator moving vehicle; the manipulator rotates from an initial position, the photovoltaic panel on the right-side material transporting vehicle is automatically identified through laser acquisition equipment equipped with the manipulator, the manipulator moving vehicle automatically moves left and right to adjust the position after identifying the position of the photovoltaic panel, the manipulator also automatically adjusts the position, after the position is adjusted, the manipulator is equipped with a sucker to automatically absorb the photovoltaic panel, and one photovoltaic panel is taken down from the material transporting vehicle (at the moment, the right-side first photovoltaic panel is absorbed);

s5, after the photovoltaic plate is taken away from the material bracket, under the action of a pushing component of the material carriage, the material bracket moves a distance of the thickness of the photovoltaic plate to a direction close to the manipulator and parallel to a supporting bracket of the material carriage, so that the next absorbed photovoltaic plate of the manipulator is always kept at the position of the first photovoltaic plate (the material bracket moves once when the photovoltaic plate is taken out later);

s6, a manipulator with a first photovoltaic panel moves a certain distance to the middle of the truss, the manipulator rotates to enable the photovoltaic panel to pass through the truss to reach the upper portion of the assembly flexible support, the manipulator rotates clockwise for 90 degrees, and at the moment, the photovoltaic panel is parallel to the ground; the laser acquisition equipment on the manipulator automatically identifies the position of the steel wire rope, and after the identification, the manipulator rotates the photovoltaic panel by a certain angle (a certain included angle is formed between the photovoltaic panel and the ground) and is parallel to two mounting ropes for mounting the photovoltaic panel; after the photovoltaic panel is aligned with the mounting cable of the assembly flexible support, the manipulator slowly buckles the photovoltaic panel on the mounting cable along the direction perpendicular to the photovoltaic panel, the manipulator sucker is released, and the manipulator rotates to return to the initial position;

s7, the manipulator moving vehicle moves rightwards to the front of the material conveying vehicle under the action of the travelling mechanism of the manipulator moving vehicle; the manipulator rotates, the photovoltaic panel on the material transporting vehicle is automatically identified through laser acquisition equipment equipped with the manipulator, the manipulator moving vehicle automatically moves left and right to adjust the position after identifying the position of the photovoltaic panel, the manipulator also automatically adjusts the position, after the position is adjusted, the manipulator automatically absorbs the photovoltaic panel through a sucker equipped with the manipulator, and one photovoltaic panel is taken down from the material transporting vehicle of the photovoltaic panel (at the moment, the right second photovoltaic panel is absorbed);

s8, repeating the steps S5 and S6 to finish the installation of the right second photovoltaic panel;

s9, the manipulator moving vehicle continues to move towards the material conveying vehicle, a proximity sensor of the manipulator moving vehicle can detect the distance between the manipulator moving vehicle and the material conveying vehicle, and when the detected distance reaches a set distance, a third electromagnet is electrified to firmly attract a second iron block at one end of the material conveying vehicle; at the moment, the manipulator moving vehicle moves towards the middle of the truss vehicle and can move together with the material conveying vehicle;

s10, after a manipulator moves a car to a certain distance towards the middle of the truss car, automatically identifying a photovoltaic panel on the right-side following car through laser acquisition equipment equipped with the manipulator, automatically moving an adjusting position after the manipulator identifies the position of the photovoltaic panel, automatically sucking the photovoltaic panel through a sucker equipped with the manipulator after the position is adjusted, and taking down one photovoltaic panel from the photovoltaic panel car (at the moment, sucking a third photovoltaic panel on the right side); then repeating the steps S5 and S6;

s11, repeating the steps S9 and S10, and finishing the installation of the photovoltaic panels on the material conveying vehicle, namely installing a first row of photovoltaic panels from right to left;

s12, after the last photovoltaic panel is installed from right to left, a third electromagnet of the manipulator mobile vehicle is released at the moment; meanwhile, the whole truss car moves to the position above the flexible support of the assembly without the photovoltaic panel along the truss guide rail, and a second row of photovoltaic panels are ready to be installed;

s13, in the installation process of the first row of photovoltaic panels, hanging the left side of the truss car by a hanging wall, and completing the operation in the same steps S1-S3;

s14, completing operation similar to the operation in the steps S4-S11 from the left side of the manipulator moving vehicle and the material vehicle, and installing the photovoltaic panels on the material vehicle, namely installing a second row of photovoltaic panels from left to right;

s15, when the manipulator is in the step of S14, the following steps are carried out on the material conveying vehicle on the right side;

s16, returning the right-side material conveying vehicle to the position right below the cantilever crane under the driving action of a motor of the material conveying vehicle, releasing the lifting tool to a material bracket on the material conveying vehicle by the cantilever crane, sucking the material bracket to lift the material bracket, and simultaneously moving the material bracket to the middle of the truss vehicle under the action of a power device at the right end of the material conveying vehicle truss vehicle to enable a space below the cantilever crane; then the cantilever crane winch is released, the material bracket is placed on a photovoltaic plate material transport vehicle/ship below, and the lifting appliance is released and lifted to a certain height; the photovoltaic panel material carrier/boat moves to align the second group of photovoltaic panel materials with the cantilever crane, the lifting appliance releases downwards, the first electromagnet on the lifting appliance is aligned with the iron block on the material bracket and is sucked, then the material bracket with the photovoltaic panel is lifted, then the step 3) is repeated, the material bracket is placed on the material carrier, and the step of feeding the photovoltaic panel materials every time is the same;

s17, after the photovoltaic panel of the left-side material conveying vehicle is installed; the manipulator will grasp the right photovoltaic panel material of step S16; at the same time, the left side carriage and hanger complete the same operation as S16, thereby cycling.

The above is a cycle of the left and right material handling vehicles respectively carrying the photovoltaic panel material once and installing (installing two rows of photovoltaic panels on the flexible support), and the like, thus completing the photovoltaic panel installation of the whole photovoltaic power station.

Of course, the present utility model is capable of other various embodiments and its several details are capable of modification and variation in light of the present utility model by one skilled in the art without departing from the spirit and scope of the utility model as defined in the appended claims.

Claims (10)

1. Photovoltaic board intelligent mounting equipment, its characterized in that: comprises at least two columns (10), wherein a cross beam (11) is arranged above the columns (10) in the same column, and a component flexible bracket (12) is arranged between the columns (10); the top of the cross beam (11) is provided with truss guide rails (13), double-beam truss trucks (20) are erected on the two truss guide rails (13), cantilever cranes (30) are installed at least one end of each truss truck (20), a transporting truck (40) and a manipulator moving truck (50) are movably erected between the two beams of each truss truck (20), manipulators are installed on the manipulator moving trucks (50), and the transporting truck (40) is arranged between the cantilever cranes (30) and the manipulator moving trucks (50); the cantilever crane (30) lifts a material bracket (60) provided with a photovoltaic panel (0) on a material transporting vehicle (40), a manipulator moving vehicle (50) and the material transporting vehicle (40) move on the truss vehicle (20), and a manipulator sucks the photovoltaic panel (0) and is mounted on the component flexible support (12).

2. The intelligent photovoltaic panel mounting apparatus of claim 1, wherein: the truss vehicle (20) comprises a truss assembly, the truss assembly is composed of a first truss (21) and a second truss (22), the first truss (21) and the second truss (22) are symmetrically arranged at intervals, two ends of the first truss (21) and two ends of the second truss (22) are respectively connected through short beams (23), a plurality of connecting mechanisms (24) are further connected between the first truss (21) and the second truss (22), and the connecting mechanisms (24) are arranged below the first truss (21) and the second truss (22); the walking trolley (25) is arranged below two ends of the truss assembly respectively, the walking trolley (25) is provided with a driving motor, the walking trolley (25) is matched with the truss guide rail (13) on the cross beam (11), and the driving motor drives the walking trolley (25) to drive the truss assembly to run on the truss guide rail (13).

3. The intelligent photovoltaic panel mounting apparatus of claim 2, wherein: one of the walking trolleys (25) is of an adjustable structure, the walking trolleys (25) comprise sliding plates (251) and walking frames (252), a fixed plate (253) is arranged between the sliding plates (251) and the truss assembly, the fixed plate (253) is fixedly connected with the truss assembly, a linear sliding rail (254) is arranged at the bottom of the fixed plate (253) along the length direction of the truss assembly, a sliding block (255) matched with the linear sliding rail (254) is arranged above the sliding plates (251), the sliding plates (251) can move along the linear sliding rail (254) relative to the truss assembly, and stop blocks (257) are arranged at two ends of the linear sliding rail (254) of the fixed plate (253); the middle part below the sliding plate (251) is connected with the walking frame (252) through a rotary support (256), and the driving motor is connected with the walking frame (252).

4. The intelligent photovoltaic panel mounting apparatus of claim 2, wherein: the first truss (21) and the second truss (22) have the same structure and respectively comprise two main beams (211) and a plurality of vertical beams (212), wherein the two main beams (211) are arranged at intervals up and down, two ends of each vertical beam (212) are respectively connected with the two main beams (211), inclined beams (213) which are obliquely arranged are further connected between the two main beams (211), and the inclined beams (213), the vertical beams (212) and the main beams (211) form a triangular supporting structure; the first truss (21) and the second truss (22) further comprise reinforcing beams (214), the reinforcing beams (214) are arranged in parallel with the main beams (211), the reinforcing beams (214) and the two main beams (211) are respectively fixed through pull rods, and the reinforcing beams (214) and the two main beams (211) form a triangular structure; the connecting mechanism (24) comprises two fixing parts (241) and a cross rod part (242), wherein the two fixing parts (241) are L-shaped, one end of each fixing part is fixed on the outer side of a main beam (211) below, the other end of each fixing part faces the inside of the truss assembly and is connected with the cross rod part (242), and the cross rod part (242) is located below the main beam (211) and connects the two fixing parts (241) into a whole.

5. The intelligent photovoltaic panel mounting apparatus of claim 1, wherein: cantilever crane (30) are including lifting frame (31), lifting frame (31) erect in truss-like car (20) tip top, and lifting frame (31) top is equipped with cantilever (32), and hoist (34) are connected to cantilever (32) below, hoist (33) are connected to hoist (34) below, and hoist (33) bottom is equipped with first electro-magnet (35).

6. The intelligent photovoltaic panel mounting apparatus of claim 5, wherein: the lifting appliance (33) comprises a lifting rope (331), a lifting beam (332) and a lifting arm (333), one end of the lifting rope (331) is connected with the winch (34), the other end of the lifting rope is connected with the lifting beam (332), two groups of lifting arms (333) are arranged below the lifting beam (332) side by side, and the first electromagnet (35) is arranged at the bottom of the lifting arm (333).

7. The intelligent photovoltaic panel mounting apparatus of claim 1, wherein: the material bracket (60) comprises a bottom support (61), baffles (62) and guardrails (63), wherein the baffles (62) are vertically connected to one end of the bottom support (61), the guardrails (63) are arranged on two sides of the bottom support (61), and iron blocks (64) are arranged above the guardrails (63).

8. The intelligent photovoltaic panel mounting apparatus of claim 1, wherein: the material transporting vehicle (40) comprises a bottom frame (41), and a supporting bracket (42) is arranged on the bottom frame (41); the two sides of one end of the underframe (41) in the length direction are respectively provided with a driving wheel (43), the two sides of the other end of the underframe are provided with driven wheels (44), the driving wheels (43) are connected with a motor through a coupler, and the motor drives the underframe (41) to walk through the driving wheels (43) and the driven wheels (44); the supporting bracket (42) and the underframe (41) are arranged at an inclined angle; the top of the material transporting vehicle (40) is provided with a material rack base (610), a material bracket (60) is placed on the material rack base (610), two sides of the top of the supporting bracket (42) are provided with bracket guide rails (45), two sides of the material rack base (610) are provided with sliding block assemblies (611), and the sliding block assemblies (611) are in sliding connection with the bracket guide rails (45); the top of the material transporting vehicle (40) is also provided with a pushing component below the material rack base (610), the pushing component comprises a screw rod (491), a connecting seat (492) and a gear motor (493), the screw rod (491) is arranged along the length direction of the supporting bracket (42), one end is rotationally connected with the material transporting vehicle (40), the other end is connected with a gear motor (493), a connecting seat (492) is rotationally connected on a screw rod (491), and the connecting seat (492) is connected with a material rack base (610) above.

9. The intelligent photovoltaic panel mounting apparatus of claim 1, wherein: the manipulator moving vehicle (50) comprises a mounting seat (51), wherein a manipulator mounting position is arranged in the middle of the upper part of the mounting seat (51), rollers (52) are arranged at four corners of the mounting seat (51), the rollers (52) are connected with a travelling mechanism (53), and the travelling mechanism (53) drives the mounting seat (51) to travel through the rollers (52); at least one end of the mounting seat (51) is provided with a connecting mechanism which is used for connecting the material transporting vehicle (40).

10. The intelligent photovoltaic panel mounting apparatus of claim 9, wherein: the connecting mechanism is a third electromagnet (54), at least one third electromagnet (54) is arranged at one end of the mounting seat (51), and a proximity sensor (55) is arranged beside the third electromagnet (54); one end of the material transporting vehicle (40) close to the manipulator moving vehicle (50) is provided with a second iron block (48).