CN219946696U - ALC body wet-separation equipment of breaking off with fingers and thumb - Google Patents
ALC body wet-separation equipment of breaking off with fingers and thumb Download PDFInfo
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- CN219946696U CN219946696U CN202321193323.8U CN202321193323U CN219946696U CN 219946696 U CN219946696 U CN 219946696U CN 202321193323 U CN202321193323 U CN 202321193323U CN 219946696 U CN219946696 U CN 219946696U
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Abstract
The utility model discloses an ALC green body wet breaking device which comprises an automatic tensioning breaking assembly, wherein the automatic tensioning breaking assembly drives a lifted green body lifting mechanism assembly to move along the Y-axis direction of a base assembly; the automatic tensioning and breaking-off assembly comprises a pair of automatic tensioning and breaking-off hydraulic parts and an automatic tensioning and breaking-off tensioning part; at least one pair of automatic tensioning and breaking hydraulic parts and automatic tensioning and breaking tensioning parts are arranged on the two adjacent blank transverse sliding mechanism components; the automatic tensioning and breaking hydraulic part drives the automatic tensioning and breaking tensioning part to stretch and retract, and the gap between two adjacent green body lifting mechanism components is adjusted, so that the green body breaking operation is realized. The beneficial effects of the utility model are as follows: the automatic tensioning and breaking-off assembly drives the adjacent two blank lifting mechanism assemblies and blanks on the two blank lifting mechanism assemblies to be separated, and in the separation process of the two blanks corresponding to the automatic tensioning and breaking-off assembly, the adjacent side blanks can be staggered with the blanks on the other side of the blanks, so that the blank breaking-off efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of concrete material processing, and particularly relates to an ALC green body wet breaking device.
Background
In the field of autoclaved aerated concrete material production, autoclaved aerated concrete blocks are porous concrete products prepared from siliceous materials (such as yellow sand) and calcareous materials (lime and cement) serving as raw materials through the procedures of proportioning and metering, stirring and pouring, resting and cutting, autoclaved curing and the like. The autoclaved aerated concrete slab is a porous concrete product containing a steel bar mesh cage, wherein the steel bar mesh cage with a certain specification is preset in the autoclaved aerated concrete block. However, in the production process of autoclaved aerated concrete blocks or slabs, hydration reaction occurs when siliceous materials and calcareous materials are steamed at high temperature, so that block or slab finished products are stuck together, and therefore, the block slab finished products need to be broken off.
In the traditional autoclaved aerated concrete block board production line, the finished product of the block board after the steaming is usually subjected to breaking-off treatment, which is called dry breaking-off. However, when the "dry breaking" process is adopted, because the adhesion force between the finished products of the building block plates is large, the breaking force is required to be large to break off the finished products of the building block plates, the finished products are easy to be damaged, and especially for Bao Changban, the "dry breaking" is extremely easy to damage the finished products, so that the breaking failure is caused. The other way is to split the semi-finished product of the block blank before steaming the block plate, which is called wet splitting. The wet breaking-off is a semi-finished product, the green body is not subjected to high-temperature hydration reaction, and the adhesion between the semi-finished products is small, but the manual breaking-off treatment has low efficiency and high cost, and cannot meet the requirement of mass production.
In order to solve the problems, the design of the ALC blank wet breaking equipment is an important technical problem to be solved by the person skilled in the art at present.
Chinese CN202011436531.7 discloses a wet breaking method for aerated concrete blocks or boards, wherein the wet breaking method is driven by a transverse driving device, the transverse driving device comprises a transverse motor, a transverse speed reducer, a transverse rotating shaft, a screw nut mechanism and a pushing seat; the transverse motor is in transmission connection with the transverse speed reducer, and the transverse speed reducer drives the transverse rotating shaft to rotate. In the technology, a transverse driving device works, a machine frame is driven to transversely move towards the outer side of a base, after a space is formed between the outermost layer of green body and other green bodies, a lifting device is reset, the outermost layer of green body stays on a transverse steaming-curing bottom plate, then the transverse driving device is reset, and the steps are repeated to break off all green bodies. Therefore, the lifting device is started and reset to start the transverse driving device to break off the green body in the prior art, and the lifting device and the transverse driving device cannot be simultaneously carried out, so that the problems of low production efficiency and inflexible equipment use in the prior art exist.
Disclosure of Invention
The utility model aims to solve the problems in the prior art and provides an ALC green body wet breaking device.
The aim of the utility model is achieved by the following technical scheme:
an ALC green body wet breaking device comprises a base assembly, wherein at least one green body transverse sliding mechanism assembly which is coaxially arranged on the base assembly is arranged on the base assembly; the upper surface of each blank transverse sliding mechanism assembly is provided with a blank lifting mechanism assembly, and two adjacent blank lifting mechanism assemblies are parallel and are arranged along the Y-axis direction of the base assembly; a bottom plate for placing the green body is arranged above the green body lifting mechanism assembly; a green body lifting hydraulic mechanism is arranged between the green body lifting mechanism assembly and the green body transverse sliding mechanism assembly; the green body lifting hydraulic mechanism drives the green body lifting mechanism component and the green body corresponding to the green body lifting hydraulic mechanism to lift along the Z-axis direction, so that dislocation is formed between the green body lifting mechanism components adjacent to the green body lifting mechanism component; an automatic tensioning breaking-off assembly is connected above the blank transverse sliding mechanism assembly; the automatic tensioning breaking-off assembly drives the lifted blank lifting mechanism assembly to move along the Y-axis direction of the base assembly; the automatic tensioning breaking-off assembly comprises an automatic tensioning breaking-off hydraulic part and an automatic tensioning breaking-off tensioning part; at least one pair of automatic tensioning and breaking-off hydraulic parts and automatic tensioning and breaking-off tensioning parts are arranged on two adjacent blank transverse sliding mechanism components, and the pair of automatic tensioning and breaking-off hydraulic parts and the pair of automatic tensioning and breaking-off tensioning parts are respectively arranged on the two adjacent blank transverse sliding mechanism components; the automatic tensioning and breaking-off hydraulic part drives the automatic tensioning and breaking-off tensioning part to stretch out and draw back, adjusts the gap between two adjacent green body lifting mechanism components, and realizes wet green body breaking-off operation.
Preferably, at least one positioning traction mechanism assembly is further arranged between the base assembly and the blank transverse sliding mechanism assembly, and the positioning traction mechanism assembly comprises a servo motor arranged on the outer side of the base assembly, a traction screw rod arranged along the Y-axis direction of the base assembly and connected with the servo motor, traction guide rails arranged on two sides of the traction screw rod in parallel, and a traction base fixed above the traction guide rails and penetrated by the traction screw rod; the traction screw rod and the traction guide rail are provided with positioning mechanisms; the positioning mechanism is detachably connected with any row of blank transverse sliding mechanism components, and the servo motor drives the blank transverse sliding mechanism components and the blank transverse sliding mechanism components positioned on the outer sides of the blank transverse sliding mechanism components to move to the component placement area on the base component.
Preferably, the positioning mechanism comprises a positioning bolt mounting sleeve arranged at the bottom end of the blank transverse sliding mechanism assembly, a positioning bolt hydraulic cylinder symmetrically arranged on a screw nut of the traction screw rod, and a positioning bolt shaft arranged at the moving end of the positioning bolt hydraulic cylinder; the positioning bolt hydraulic cylinder drives the positioning bolt shaft to be inserted into the positioning bolt mounting sleeve so as to drive the blank body to be separated from the transverse sliding mechanism component.
Preferably, two ends of each blank lifting mechanism assembly are oppositely provided with an end face pre-compression mechanism, and the end face pre-compression mechanism at least comprises a mounting seat, a pre-compression cylinder arranged on the mounting seat and a pre-compression rubber pad arranged on the movable end of the pre-compression cylinder; the pre-compression cylinder drives the pre-compression rubber pad to move towards the middle of the green body lifting mechanism assembly so as to clamp a green body placed on the green body lifting mechanism assembly.
Preferably, the base assembly is further provided with a supporting seat assembly, and the supporting seat assembly is positioned at two sides of the blank lifting mechanism assembly; the supporting seat assembly comprises a supporting seat overturning hydraulic cylinder, a supporting rod and a bottom plate locating pin, wherein the supporting seat overturning hydraulic cylinder is pivoted at the end part of the foundation assembly, the supporting rod is pivoted on the base of the foundation assembly, and the bottom plate locating pin is arranged at the end part of the supporting rod and is spliced with the bottom plate; the driving end of the supporting seat overturning hydraulic cylinder is fixedly connected with the supporting rod, and the connecting point of the driving end and the supporting seat overturning hydraulic cylinder is close to the pivot point of the supporting rod; the supporting seat overturning hydraulic cylinder drives the supporting rod and the bottom plate locating pin to overturn to a position perpendicular to the bottom plate of the foundation assembly.
Preferably, the bottom end pivot of the bottom plate is provided with a supporting leg mechanism assembly, the pivot joint of the supporting leg mechanism assembly is provided with a supporting leg mechanism assembly limiting block for limiting the rotation terminal point of the supporting leg mechanism assembly, and the main body of the supporting leg mechanism assembly limiting block is provided with a supporting leg fixing clamping groove clamped with the lower surface of the bottom plate; the upper surface of the bottom plate is provided with a supporting leg mechanism assembly positioning hole, and the supporting leg mechanism assembly positioning hole is positioned right above a pivot point of the supporting leg mechanism assembly, so that the supporting leg mechanism assembly of the bottom plate positioned on the upper layer is placed on the bottom plate positioned on the lower layer, and the layering treatment of the green body after wet breaking is realized.
Preferably, the stacking plane of the bottom plate is composed of a group of support bars distributed at equal intervals, and the top end of the green body lifting mechanism assembly is positioned at a gap between the support bars and is arranged at the same height as the stacking plane.
Preferably, the green body lifting hydraulic mechanism comprises a green body lifting hydraulic cylinder fixed on the upper surface of the green body transverse sliding mechanism component, a green body lifting hydraulic cylinder lug seat arranged on the driving end of the lifting hydraulic cylinder, and a lifting shaft sleeve positioned on one side of the lifting hydraulic cylinder; the green body lifting hydraulic cylinder lug seat is fixed at the bottom of the green body lifting mechanism assembly; the green body lifting hydraulic cylinder drives the green body lifting hydraulic cylinder lug seat and the lifting shaft sleeve to synchronously lift or descend, so as to drive the green body lifting mechanism component to synchronously move up and down.
Preferably, the blank transverse sliding mechanism assembly comprises a blank transverse sliding base, a blank transverse sliding bushing assembly arranged between the blank transverse sliding base and the base assembly, and a blank transverse sliding shaft sleeve assembly arranged above the blank transverse sliding base; the blank transverse sliding mechanism component and the positioning traction mechanism component synchronously move.
The technical scheme of the utility model has the advantages that:
the automatic tensioning and breaking-off mechanism has the advantages that the efficiency is high, a pair of automatic tensioning and breaking-off assemblies are arranged between two adjacent blank transverse sliding mechanism assemblies, the automatic tensioning and breaking-off assemblies drive the two adjacent blank lifting mechanism assemblies and blanks on the two adjacent blank lifting mechanism assemblies to be separated, and in the separation process of two blanks corresponding to the automatic tensioning and breaking-off assemblies, meanwhile, the adjacent side blanks can be staggered with the blanks on the other side of the blanks, preparation is made for the next breaking-off operation, and the blank breaking-off efficiency is improved;
the pre-compression rubber pad is driven to move towards the middle part of the green body lifting mechanism assembly by a pre-compression cylinder in the end face pre-compression mechanism so as to clamp the green body placed on the green body lifting mechanism assembly, and the green body is effectively prevented from deforming towards two ends in the jacking process of the green body lifting hydraulic mechanism; a clamping mechanism is not required to be arranged above the equipment, so that the space above the equipment is large, and the equipment is convenient to overhaul and maintain by personnel;
the number of the blank transverse sliding mechanism assemblies can be adjusted through the positioning traction mechanism assemblies so as to meet the distribution of blanks with different specifications on the blank lifting mechanism assemblies.
Drawings
Fig. 1: a perspective view of a preferred embodiment of the present utility model;
fig. 2: a top view of a preferred embodiment of the present utility model;
fig. 3: the structure diagram of the support seat assembly of the preferred embodiment of the present utility model;
fig. 4: a perspective view of the base plate of the preferred embodiment of the present utility model;
fig. 5: a front view of the base plate of the preferred embodiment of the present utility model;
fig. 6: the blank transverse sliding mechanism assembly structure diagram of the preferred embodiment of the utility model;
fig. 7: the blank transverse sliding mechanism component part structure diagram of the preferred embodiment of the utility model;
fig. 8: a side view of the positioning and traction mechanism assembly of the preferred embodiment of the present utility model;
fig. 9: a top view of the positioning and traction mechanism assembly of the preferred embodiment of the present utility model;
fig. 10: the blank lifting hydraulic mechanism of the preferred embodiment of the utility model is a structural diagram;
fig. 11: the automatic tensioning and breaking assembly structure of the preferred embodiment of the utility model;
fig. 12: the structure diagram of the end face pre-compression mechanism of the preferred embodiment of the utility model;
fig. 13: first green body placement state structure diagram of a preferred embodiment of the present utility model;
fig. 14: second green body placement state structure of the preferred embodiment of the present utility model.
Detailed Description
The objects, advantages and features of the present utility model are illustrated and explained by the following non-limiting description of preferred embodiments. These embodiments are only typical examples of the technical scheme of the utility model, and all technical schemes formed by adopting equivalent substitution or equivalent transformation fall within the scope of the utility model.
In the description of the embodiments, it should be noted that the positional or positional relationship indicated by the terms such as "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in the specific orientation, and thus are not to be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the scheme, the direction approaching the operator is the near end, and the direction separating from the operator is the far end, with reference to the operator.
As shown in fig. 1 to 2, the utility model discloses an ALC green body wet breaking device, which comprises a base component 1, wherein a supporting seat component 2 shown in fig. 3 is arranged on the base component 1, and the supporting seat component 2 specifically comprises a supporting seat overturning hydraulic cylinder 23 pivoted at the end part of the base component 1, a supporting rod 21 pivoted on the base of the base component 1 and a bottom plate locating pin 24 pivoted at the end part of the supporting rod 21. The driving end of the support seat overturning hydraulic cylinder 23 is fixedly connected with the support rod 21, and the connection point of the driving end and the support seat overturning hydraulic cylinder is close to the pivot point of the support rod 21. More preferably, the support seat overturning hydraulic cylinder 23 is fixedly connected with the support rod 21 through a support seat hydraulic cylinder connecting seat 22. The side walls of the support bar 2 are limited by a support base ear plate base 17 fixed on the base assembly 1, so as to ensure that the support bar 2 cannot shake during the overturning process. The pivot end of the support seat overturning hydraulic cylinder 23 is connected with the base assembly 1 through the support seat lug plate base 17. In the initial state, the supporting rod 21 and the positioning pin 24 are arranged in parallel with the bottom of the base assembly 1; after the support seat turning hydraulic cylinder 23 is activated, it will drive the support rod 21 and the floor positioning pins 24 to turn to a position perpendicular to the floor of the base assembly 1, so as to place the floor 8 above the base assembly 1.
The structure of the bottom plate 8 is shown in fig. 4, the blank is placed on a stacking plane 810 of the bottom plate 8, and the stacking plane 810 is composed of a group of support bars distributed at equal intervals; the two ends of the support bar are fixed between two base plate members 81 arranged in parallel. The gap between the support bars is used for accommodating the top end of the blank lifting mechanism assembly 3, namely, the bottom plate 8 is erected above the blank lifting mechanism assembly 3, and after the blank lifting mechanism assembly 3 is placed, the upper end face of the blank lifting mechanism assembly is arranged at the same height as the stacking plane 810. The supporting seat assemblies 2 are positioned on two sides of the green body lifting mechanism assembly 3.
Further, two sides of the bottom plate 8 are provided with bottom plate mounting seats, and bottom plate positioning holes 85 for placing the bottom plate positioning pins 24 are formed in the bottom plate mounting seats. The supporting seat assembly 2 drives the supporting rod 21 to be inserted into the bottom plate 8 so as to fix the position of the bottom plate 8, and the bottom plate 8 shakes in the use process of the placing equipment, so that the stability is ensured. At least one bottom plate lifting pivot 87 which is convenient for a lifting appliance to move the bottom plate 8 is arranged on two sides of the bottom plate 8.
As shown in fig. 4 and 5, the bottom end of the base plate 8 is pivotally provided with a leg mechanism assembly 82, and further, as shown in fig. 5, the leg mechanism assembly 82 is pivotally provided on the base plate mounting base with a pivot point located on one side of the base plate positioning hole 85. The leg mechanism assembly 82 is provided with a leg mechanism assembly stop 84 at its pivotal connection to limit its rotational end. The main body of the leg mechanism assembly 82 is provided with a leg fixing slot 83 clamped with the lower surface of the bottom plate 8, and when the leg mechanism assembly 82 rotates to be parallel to the bottom plate 8, the leg fixing slot 83 is clamped with the lower surface of the bottom plate 8 and stores the leg mechanism assembly 82.
The upper surface of bottom plate 8 is provided with landing leg mechanism subassembly locating hole 86, landing leg mechanism subassembly locating hole 86 is located the pivot point of landing leg mechanism subassembly 82 directly over, when landing leg mechanism subassembly 82 rotate to with the position that bottom plate 8 is perpendicular, the landing leg mechanism subassembly 82 of bottom plate 8 that is located the upper strata is placed in the landing leg mechanism subassembly locating hole 86 of bottom plate 8 that is located the lower floor to realize the body layering process after the wet break off with the fingers and thumb, guarantee simultaneously the multilayer set stability between bottom plate 8.
As shown in fig. 6, the base assembly 1 is provided with at least one blank transverse sliding mechanism assembly 5 coaxially arranged with the base assembly, and particularly as shown in fig. 7, the blank transverse sliding mechanism assembly 5 is slidably arranged on the base assembly 1 through a positioning traction mechanism assembly 6, and the positioning traction mechanism assembly 6 drives the blank transverse sliding mechanism assembly 5 to synchronously move. The blank lateral sliding mechanism assembly 5 comprises a blank lateral sliding base 51, a blank lateral sliding bushing assembly 55 arranged between the blank lateral sliding base 51 and the base assembly 1, and a blank lateral sliding shaft sleeve assembly 56 arranged above the blank lateral sliding base 51; the setting direction of the blank transverse sliding bush assembly 55 and the blank transverse sliding shaft sleeve assembly 56 is consistent with the driving direction of the positioning traction mechanism assembly 6. The positioning and traction mechanism assembly 6 is started to drive the blank transverse sliding base 51 to move along the setting direction.
As shown in fig. 6, at least one positioning and traction mechanism assembly 6 is disposed between the base assembly 1 and the blank lateral sliding mechanism assembly 5, and as shown in fig. 2, 6 and 8, the positioning and traction mechanism assembly 6 includes a servo motor 62 disposed outside the base assembly 1, a traction screw 63 disposed along the Y-axis direction (width direction) of the base assembly 1 and connected to the servo motor 62, traction guide rails 64 disposed in parallel on both sides of the traction screw 63, and a traction base 61 fixed above the traction guide rails 64 and penetrated by the traction screw 63. Specifically, the servo motor 62 is disposed on the base assembly 1 through the servo motor fixing seat 14, and the servo motor fixing seat 14 is located at the outer side of the base assembly 1. The traction guide rails 64 are fixed on the base assembly 1, the traction base 61 is provided with a group and is fixedly arranged on the traction guide rails 64, and the traction base 61 and the side wall of the blank lifting mechanism assembly 3 are coaxially arranged; the middle and side walls of the traction base 61 are hollow, so that the positioning mechanism 65 penetrates the traction base 61. The positioning mechanism 65 is disposed on the traction screw 63 and the traction guide rail 64. The positioning mechanism 65 may be connected to or disconnected from the blank lateral sliding mechanism assembly 5, specifically, the positioning mechanism 65 is detachably connected to any row of blank lateral sliding mechanism assemblies 5, and when the positioning mechanism 65 is connected to the blank lateral sliding mechanism assembly 5, the servo motor 62 drives the blank lateral sliding mechanism assembly 5 and the blank lateral sliding mechanism assembly 5 located outside the blank lateral sliding mechanism assembly 5 to move to the assembly placement area 10 on the base assembly 1.
Further, as shown in fig. 8 and 9, the positioning mechanism 65 includes a positioning pin mounting sleeve 651 disposed at the bottom end of the blank lateral sliding mechanism assembly 5, a positioning pin hydraulic cylinder 650 symmetrically disposed on a screw nut of the traction screw 63, and a positioning pin shaft 659 disposed at a moving end of the positioning pin hydraulic cylinder 650. The positioning pin shaft 659 is located the inner wall of the positioning pin mounting sleeve 651, a positioning pin guide seat 658 is further arranged at the bottom end of the blank transverse sliding mechanism assembly 5, and the positioning pin guide seat 658 is located between the positioning pin shaft 659 and the positioning pin hydraulic cylinder 650 and is used for guiding the driving end of the positioning pin hydraulic cylinder 650, so that the condition that the output end of the positioning pin hydraulic cylinder 650 cannot enter the positioning pin shaft 659 is effectively avoided. When the servo motor 62 drives the positioning mechanism 65 to move to the position of the specified blank transverse sliding mechanism assembly 5, the positioning pin hydraulic cylinder 650 is started, the positioning pin hydraulic cylinder 650 drives the positioning pin shaft 659 to be inserted into the positioning pin mounting sleeve 651, and then the servo motor 62 drives the blank transverse sliding mechanism assembly 5 to move to the outer side of the base assembly 1, so that the specified blank transverse sliding mechanism assembly 5 is separated from the blank transverse sliding mechanism assembly 5 on the inner side of the specified blank transverse sliding mechanism assembly. It can be seen that the number of the blank transverse sliding mechanism assemblies 5 can be adjusted through the positioning traction mechanism assembly 6 so as to meet the distribution of blanks of different specifications on the blank lifting mechanism assembly 3, and the adjustment of the applicability of the blanks of two specifications shown in fig. 13-14 is realized.
As shown in fig. 6, the upper surface of each green body horizontal sliding mechanism assembly 5 is connected with one green body lifting mechanism assembly 3 through a green body lifting hydraulic mechanism 300. Two adjacent green body lifting mechanism components 3 are parallel and are arranged along the Y-axis direction of the base component 1. The blank lifting mechanism assembly 3 is composed of a group of blank structural members 31 which are equidistantly and alternately distributed and integrally arranged, and the top ends of the blank structural members are preferably made of nonmetallic materials.
The green body lifting hydraulic mechanism 300 drives the green body lifting mechanism assembly 3 and the green body corresponding to the green body lifting hydraulic mechanism to lift along the Z-axis direction (the height direction of the base assembly 1), so that dislocation is formed between the green body lifting mechanism assemblies 3 adjacent to the green body lifting mechanism assembly 3. Referring specifically to fig. 6 and 10, the green body lifting hydraulic mechanism 300 includes a green body lifting hydraulic cylinder 32 fixed on the upper surface of the green body lateral sliding mechanism assembly 5, a green body lifting hydraulic cylinder ear seat 34 disposed on the driving end of the lifting hydraulic cylinder 32, and a lifting shaft sleeve 33 disposed on one side of the lifting hydraulic cylinder 32. Specifically, the blank lifting hydraulic cylinder 32 is fixedly connected with the blank transverse sliding mechanism assembly 5 through a blank lifting hydraulic cylinder fixing seat 510; the green body lifting hydraulic cylinder lug seat 34 is fixedly arranged at the bottom of the green body lifting mechanism assembly 3 through a green body lifting hydraulic cylinder lug seat fixing seat 37; the green body lifting hydraulic cylinder lug seat 34 is fixed at the bottom of the green body lifting mechanism assembly 3; the lifting shaft sleeve 33 is composed of a lifting guide sleeve and a lifting guide shaft, and the ends of the lifting shaft sleeve and the lifting guide shaft are fixedly connected with the bottom end of the green body lifting mechanism assembly 3 and the upper surface of the green body transverse sliding mechanism assembly 5 through a lifting guide sleeve fixing seat and a lifting guide shaft fixing seat respectively. The green body lifting hydraulic cylinder 32 drives the green body lifting hydraulic cylinder lug seat 34 and the lifting shaft sleeve 33 to synchronously lift or descend, so as to drive the green body lifting mechanism assembly 3 to synchronously move up and down. The number of the green body lifting hydraulic mechanisms 300 can be adjusted according to the equipment requirements, and is not limited herein. The lifting shaft sleeve 33 plays a guiding role when the green body lifting hydraulic cylinder 32 drives the green body lifting mechanism assembly 3 to move up and down. The green body lifting hydraulic mechanism 300 is arranged to share the weight of the green body lifting mechanism assembly 3, so that the green body lifting mechanism assembly 3 can stably lift and lower, the service life of the green body lifting hydraulic mechanism 300 is prolonged, and the cost is reduced.
As shown in fig. 2 and 11, an automatic tensioning breaking-off component 7 is connected above the blank transverse sliding mechanism component 5; specifically, the automatic tensioning breaking assembly 7 is fixedly connected with the blank transverse sliding mechanism assembly 5 through an automatic tensioning breaking assembly mounting seat 73. The automatic tensioning breaking-off assembly 7 drives the lifted blank lifting mechanism assembly 3 to move along the Y-axis direction of the base assembly 1 until two adjacent blanks are separated, so that breaking-off operation is realized. Further, as shown in fig. 10, the automatic tension breaking assembly 7 includes an automatic tension breaking hydraulic part 71 and an automatic tension breaking tensioning part 72. At least one pair of automatic tensioning and breaking hydraulic parts 71 and automatic tensioning and breaking tensioning parts 72 are arranged on two adjacent blank transverse sliding mechanism assemblies 5, and the pair of automatic tensioning and breaking hydraulic parts 71 and automatic tensioning and breaking tensioning parts 72 are respectively arranged on two adjacent blank transverse sliding mechanism assemblies 5. The hydraulic cylinder of the automatic tensioning breaking-off hydraulic part 71 is fixed on the automatic tensioning breaking-off assembly mounting seat 73, and the hydraulic cylinder is positioned on the innermost blank transverse sliding mechanism assembly 5 of the adjacent three blank transverse sliding mechanism assemblies 5; further, the hydraulic cylinder of the automatic tension breaking hydraulic part 71 located at the innermost side is fixed to the outer side of the base assembly 1 due to the structural distribution. The automatic tensioning and breaking-off tensioning part 72 is driven by a hydraulic cylinder to be separated from the automatic tensioning and breaking-off hydraulic part 71, so that blanks above the automatic tensioning and breaking-off tensioning part 72 and the automatic tensioning and breaking-off hydraulic part 71 are driven to be separated from each other. That is, after the automatic tensioning and breaking-off hydraulic part 71 is started, the automatic tensioning and breaking-off hydraulic part 72 is driven to stretch and retract, the gap between two adjacent green body lifting mechanism assemblies 3 is adjusted, and the breaking-off operation of two adjacent wet green bodies is realized.
When a gap is formed between two adjacent blank transverse sliding mechanism assemblies 5, the blank transverse sliding mechanism assemblies 5 positioned at the inner sides of the two blank transverse sliding mechanism assemblies are driven by the blank lifting hydraulic mechanism 300 to lift up relative to the blank transverse sliding mechanism assemblies 5 positioned at the inner sides of the blank transverse sliding mechanism assemblies 5, and then the automatic tensioning breaking-off assembly 7 on the lifted blank transverse sliding mechanism assemblies 5 realizes breaking-off operation until all blanks placed on the blank lifting mechanism assemblies 3 are broken off. Compared with the prior art that a transverse driving device is adopted to reciprocate along the Y-axis direction of a base assembly 1 to drive blanks to separate from each other, the utility model arranges a pair of automatic tensioning and separating and breaking assemblies 7 between two adjacent blank transverse sliding mechanism assemblies 5, and drives the two adjacent blank lifting mechanism assemblies 3 and blanks on the blank lifting mechanism assemblies to separate by the automatic tensioning and separating and breaking assemblies 7, and in the process of separating two blanks corresponding to the automatic tensioning and separating and breaking assemblies 7, the adjacent side blanks can also be subjected to dislocation operation with the blanks on the other side of the blanks, so that the blank separating and breaking efficiency is improved.
As shown in fig. 1, 6 and 12, two ends of each blank lifting mechanism assembly 3 are oppositely provided with an end face pre-pressing mechanism 4. As shown in fig. 11, the end face pre-compression mechanism 4 at least includes a mounting seat 41 fixedly connected to the end face of the base assembly 1, a pre-compression cylinder 42 disposed on the mounting seat 41, and a pre-compression rubber pad 44 disposed on the movable end of the pre-compression cylinder 42. Specifically, the upper and lower ends of the pre-compression rubber pad 44 are fixedly connected with the mounting seat 41 through a pre-compression guide sleeve 45. A guide connection socket 43 fixedly connected to the pre-compression guide bush 45 is preferably fixedly arranged on the rear side of the pre-compression rubber pad 44. The pre-compression air cylinder 42 drives the pre-compression rubber pad 44 to move towards the middle of the blank lifting mechanism assembly 3 so as to clamp the blank placed on the blank lifting mechanism assembly 3, and the blank is effectively prevented from deforming towards the end in the process of being lifted by the blank lifting hydraulic mechanism 300.
The working process of the ALC blank wet breaking equipment is briefly described below:
s1, pre-compacting, namely starting a pre-compacting cylinder 42 on an end face pre-compacting mechanism 4, and driving a pre-compacting rubber pad 44 to move towards the middle of a green body lifting mechanism assembly 3 so as to clamp a green body placed on the green body lifting mechanism assembly 3;
s2, the blank lifting hydraulic mechanism 300 is started to drive the blank lifting mechanism assembly 3 to lift up, so that the blank lifting mechanism assembly 3 is higher than the blank lifting mechanism assembly 3 adjacent to the blank lifting mechanism assembly 3, and the staggered arrangement between adjacent blanks is realized;
s3, wet breaking, starting an automatic tensioning breaking hydraulic part 71 on an automatic tensioning breaking assembly 7, driving the automatic tensioning breaking tensioning part 72 to stretch and retract, and driving a blank lifting mechanism assembly 3 positioned on the automatic tensioning breaking tensioning part 72 to separate from a blank lifting mechanism assembly 3 positioned on the automatic tensioning breaking hydraulic part 71, and adjusting a gap between two adjacent blank lifting mechanism assemblies 3 to realize wet breaking operation between blanks;
s4, when two adjacent blank lifting mechanism assemblies 3 are separated, the blank lifting mechanism assembly 3 positioned on the inner side is driven by the blank lifting hydraulic mechanism 300 corresponding to the blank lifting mechanism assembly to lift the blank lifting mechanism assembly, so that the blank on the blank lifting mechanism assembly is arranged in a staggered manner with the blank positioned on the inner side of the blank lifting mechanism assembly 3, and the steps S2 to S3 are repeated until all the two adjacent blank lifting mechanism assemblies 3 are separated;
s5, all the automatic tensioning breaking-off components 7, the green body lifting hydraulic mechanism 300 and the end face pre-compression mechanism 4 are reset in sequence.
In addition, when the apparatus needs to perform wet breaking operation on blanks of different specifications, for example, when a blank having a narrower width that is originally installed is replaced with a blank having a wider width that is to be wet broken next, adjustment needs to be performed before the blank and the base plate 8 are placed in the base assembly 1, and the adjustment step includes:
s1, driving the positioning mechanism 65 on a traction screw rod to move to a specified blank transverse sliding mechanism assembly 5 through the servo motor 62 on the positioning traction mechanism assembly 6; at the moment, the blank transverse sliding mechanism assembly 5 and all blank transverse mechanism assemblies positioned at the outer side are redundant mechanisms, and the redundant mechanisms also comprise blank lifting mechanism assemblies 3 corresponding to the blank transverse sliding mechanism assembly 5 and all blank transverse mechanism assemblies positioned at the outer side;
s2, starting the positioning bolt hydraulic cylinder 650, driving the positioning bolt 659 to be inserted into the positioning bolt mounting sleeve 651, and locking the positioning mechanism 65 and the blank transverse sliding mechanism assembly 5;
s3, the servo motor 62 drives the locked blank transverse sliding mechanism assembly 5 and all blank transverse sliding mechanism assemblies positioned on the outer side of the locked blank transverse sliding mechanism assembly to move to the outer side of the base assembly 1, so that the specified blank transverse sliding mechanism assembly 5 and the blank transverse sliding mechanism assembly 5 on the inner side of the specified blank transverse sliding mechanism assembly are separated until the redundant blank transverse sliding mechanism assemblies 5 move into the assembly placement area 10;
s4, starting to split the green body, wherein the step of splitting operation can refer to the use method of the ALC green body wet splitting equipment and the working process content thereof, and the details are not repeated here.
Of course, when the original blank with a wider width is to be replaced with a blank with a narrower width to be wet broken, the servo motor 62 is only started to move part or all of the blank lateral sliding mechanism assemblies 5 located in the assembly placement area 10 away from the assembly placement area 10 until the blank lateral sliding mechanism assemblies are attached to the blank lifting mechanism assemblies located at the outermost side (closest to the servo motor 62) in the area to be wet broken.
The utility model has various embodiments, and all technical schemes formed by equivalent transformation or equivalent transformation fall within the protection scope of the utility model.
Claims (9)
1. An ALC green body wet-break equipment, characterized by that: the device comprises a base assembly (1), wherein the base assembly (1) is provided with at least one blank transverse sliding mechanism assembly (5) which is coaxially arranged with the base assembly; the upper surface of each blank transverse sliding mechanism assembly (5) is provided with a blank lifting mechanism assembly (3), and two adjacent blank lifting mechanism assemblies (3) are parallel and are arranged along the Y-axis direction of the base assembly (1); a bottom plate (8) for placing the green body is arranged above the green body lifting mechanism assembly (3); a green body lifting hydraulic mechanism (300) is arranged between the green body lifting mechanism assembly (3) and the green body transverse sliding mechanism assembly (5); the green body lifting hydraulic mechanism (300) drives the green body lifting mechanism assembly (3) corresponding to the green body lifting hydraulic mechanism and the green body to lift along the Z-axis direction, so that dislocation is formed between the green body lifting mechanism assemblies (3) adjacent to the green body lifting mechanism assembly (3); an automatic tensioning breaking-off assembly (7) is connected above the blank transverse sliding mechanism assembly (5); the automatic tensioning breaking-off assembly (7) drives the lifted blank lifting mechanism assembly (3) to move along the Y-axis direction of the base assembly (1); the automatic tensioning and breaking-off assembly (7) comprises a pair of automatic tensioning and breaking-off hydraulic parts (71) and an automatic tensioning and breaking-off tensioning part (72); at least one pair of automatic tensioning and breaking-off components (7) are arranged on two adjacent blank transverse sliding mechanism components (5), and an automatic tensioning and breaking-off hydraulic part (71) and an automatic tensioning and breaking-off tensioning part (72) are respectively arranged on the two adjacent blank transverse sliding mechanism components (5); the automatic tensioning and breaking-off hydraulic part (71) drives the automatic tensioning and breaking-off tensioning part (72) to stretch and retract, the gap between two adjacent green body lifting mechanism components (3) is adjusted, and wet green body breaking-off operation is realized.
2. The ALC green body wet breaking-off device according to claim 1, wherein: at least one positioning traction mechanism assembly (6) is further arranged between the base assembly (1) and the blank transverse sliding mechanism assembly (5), and the positioning traction mechanism assembly (6) comprises a servo motor (62) arranged on the outer side of the base assembly (1), a traction screw rod (63) arranged along the Y-axis direction of the base assembly (1) and connected with the servo motor (62), traction guide rails (64) arranged on two sides of the traction screw rod (63) in parallel, and a traction base (61) fixed above the traction guide rails (64) and penetrated by the traction screw rod (63); the traction screw rod (63) and the traction guide rail (64) are provided with a positioning mechanism (65); the positioning mechanism (65) is detachably connected with any row of blank transverse sliding mechanism assemblies (5), and the servo motor (62) drives the blank transverse sliding mechanism assemblies (5) and the blank transverse sliding mechanism assemblies (5) positioned on the outer sides of the blank transverse sliding mechanism assemblies to move to the assembly placement area (10) on the base assembly (1).
3. The ALC green body wet breaking-off apparatus of claim 2, wherein: the positioning mechanism (65) comprises a positioning bolt mounting sleeve (651) arranged at the bottom end of the blank transverse sliding mechanism assembly (5), a positioning bolt hydraulic cylinder (650) symmetrically arranged on a screw nut of the traction screw rod (63), and a positioning bolt shaft (659) arranged at the moving end of the positioning bolt hydraulic cylinder (650); the positioning bolt hydraulic cylinder (650) drives the positioning bolt shaft (659) to be inserted into the positioning bolt mounting sleeve (651) so as to drive the blank body to be separated from the transverse sliding mechanism assembly (5).
4. The ALC green body wet breaking apparatus of claim 3, wherein: the two ends of each blank lifting mechanism assembly (3) are oppositely provided with an end face pre-compression mechanism (4), the end face pre-compression mechanism (4) at least comprises a mounting seat (41), a pre-compression air cylinder (42) arranged on the mounting seat (41) and a pre-compression rubber pad (44) arranged on the movable end of the pre-compression air cylinder (42); the pre-compression air cylinder (42) drives the pre-compression rubber pad (44) to move towards the middle of the green body lifting mechanism assembly (3) so as to clamp a green body placed on the green body lifting mechanism assembly (3).
5. The ALC green body wet breaking apparatus of claim 4, wherein: the base assembly (1) is also provided with a supporting seat assembly (2), and the supporting seat assembly (2) is positioned at two sides of the green body lifting mechanism assembly (3); the supporting seat assembly (2) comprises a supporting seat overturning hydraulic cylinder (23) which is pivoted at the end part of the foundation assembly (1), a supporting rod (21) which is pivoted on the base of the foundation assembly (1) and a bottom plate locating pin (24) which is arranged at the end part of the supporting rod (21) and is spliced with the bottom plate (8); the driving end of the supporting seat overturning hydraulic cylinder (23) is fixedly connected with the supporting rod (21), and the connecting point of the driving end and the supporting seat overturning hydraulic cylinder is close to the pivot point of the supporting rod (21); the supporting seat overturning hydraulic cylinder (23) drives the supporting rod (21) and the bottom plate locating pin (24) to overturn to a position vertical to the bottom plate of the base assembly (1).
6. The ALC green body wet breaking apparatus of claim 5, wherein: the bottom end pivot of the bottom plate (8) is provided with a supporting leg mechanism assembly (82), the pivot joint of the supporting leg mechanism assembly (82) is provided with a supporting leg mechanism assembly limiting block (84) for limiting the rotation terminal point of the supporting leg mechanism assembly limiting block, and the main body of the supporting leg mechanism assembly limiting block is provided with a supporting leg fixing clamping groove (83) which is clamped with the lower surface of the bottom plate (8); the upper surface of bottom plate (8) is provided with landing leg mechanism subassembly locating hole (86), landing leg mechanism subassembly locating hole (86) are located the pivot point of landing leg mechanism subassembly (82) directly over, so that be located upper strata landing leg mechanism subassembly (82) of bottom plate (8) are placed on bottom plate (8) that are located the lower floor, realize the body layering processing after the wet break off.
7. The ALC green body wet breaking apparatus of claim 6, wherein: the stacking plane (810) of the bottom plate (8) consists of a group of support bars which are distributed at equal intervals, and the top end of the green body lifting mechanism assembly (3) is positioned at a gap between the support bars and is arranged at the same height as the stacking plane (810).
8. The ALC green body wet breaking apparatus of claim 7, wherein: the green body lifting hydraulic mechanism (300) comprises a green body lifting hydraulic cylinder (32) fixed on the upper surface of the green body transverse sliding mechanism assembly (5), a green body lifting hydraulic cylinder lug seat (34) arranged at the driving end of the lifting hydraulic cylinder (32), and a lifting shaft sleeve (33) positioned at one side of the lifting hydraulic cylinder (32); the green body lifting hydraulic cylinder lug seat (34) is fixed at the bottom of the green body lifting mechanism assembly (3); the green body lifting hydraulic cylinder (32) drives the green body lifting hydraulic cylinder lug seat (34) and the lifting shaft sleeve (33) to synchronously lift or descend, so that the green body lifting mechanism assembly (3) is driven to synchronously move up and down.
9. The ALC green body wet breaking apparatus of claim 8, wherein: the blank transverse sliding mechanism assembly (5) comprises a blank transverse sliding base (51), a blank transverse sliding bushing assembly (55) arranged between the blank transverse sliding base (51) and the base assembly (1), and a blank transverse sliding shaft sleeve assembly (56) arranged above the blank transverse sliding base (51); the blank transverse sliding mechanism assembly (5) and the positioning traction mechanism assembly (6) synchronously move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321193323.8U CN219946696U (en) | 2023-05-17 | 2023-05-17 | ALC body wet-separation equipment of breaking off with fingers and thumb |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321193323.8U CN219946696U (en) | 2023-05-17 | 2023-05-17 | ALC body wet-separation equipment of breaking off with fingers and thumb |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219946696U true CN219946696U (en) | 2023-11-03 |
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ID=88536358
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321193323.8U Active CN219946696U (en) | 2023-05-17 | 2023-05-17 | ALC body wet-separation equipment of breaking off with fingers and thumb |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219946696U (en) |
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2023
- 2023-05-17 CN CN202321193323.8U patent/CN219946696U/en active Active
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