Metal product defect detection equipment
Technical Field
The utility model belongs to the technical field of metal product detection, and relates to metal product defect detection equipment.
Background
The metal product industry includes structural metal product manufacture, metal tool manufacture, container and metal packaging container manufacture, stainless steel and similar commodity metal product manufacture.
According to the retrieval, the 3D visual on-line detection equipment for the weld defects of the metal products belongs to the technical field of detection equipment according to the patent number of CN 218629582U. Comprises a connecting device and a shell; the upper end of casing is provided with connecting device, is provided with laser instrument, signal processor, image sensor and lens in the casing, makes driving motor obtain fixedly on the fixture block through driving motor's baffle and dog and the limit structure's of setting buckling piece lock on the baffle, guarantees driving motor's stability in the use, and then guarantees the stability of other devices in the casing for visual detection's accuracy is higher.
Above-mentioned check out test set is when detecting the metal product, makes driving motor obtain fixedly on the fixture block through limit structure's lock piece, guarantees driving motor's in the use stability, but adopts above-mentioned check out test set to find in the metal detection process, because the size and the structure of metal product are different, can't adapt to not unidimensional metal product and detect, and the metal product can't realize comprehensive detection when detecting simultaneously, influences the accuracy of detection data.
Disclosure of Invention
The present utility model is directed to a metal product defect detecting apparatus, which solves the above-mentioned problems of the prior art.
The aim of the utility model can be achieved by the following technical scheme: the utility model provides a metal product defect detection equipment, includes the fixing base, the spacing groove has all been seted up to the both sides on fixing base top, two spacing groove inner wall both sides fixed mounting has the gag lever post, the surface sliding connection of gag lever post has the stopper, the top fixed mounting of stopper has the fixed block, two one side rotation of fixed block is connected with the dwang, two the one end fixed mounting of dwang has the fixed disk, two the side fixed mounting of fixed disk has fixture, one of them the side fixed mounting of fixed block has gear motor, gear motor's output shaft and the one end fixed connection of corresponding dwang, the avris fixed mounting of fixing base has the curb plate, the spout has been seted up to the side of curb plate, the inside sliding connection of spout has the slider, the spout inner wall both sides rotation is connected with trapezoidal lead screw, trapezoidal lead screw and the middle part threaded connection of slider, the avris fixed mounting of curb plate has servo motor, the output shaft of servo motor and the one end fixed connection of trapezoidal lead screw, the side fixed mounting of slider has the diaphragm, one side fixed mounting of diaphragm bottom has laser to examine the gauge head.
In the above-mentioned metal product defect detection equipment, fixture includes two grip blocks and two screw thread push rods, T type groove has been seted up to the side of fixed disk, two the inside of T type groove is all sliding connection has a T type piece, two the side fixed mounting of T type piece has the grip block, the both sides rotation of fixed disk is connected with screw thread push rod, two screw thread push rod's flexible end is connected with the side contact of T type piece.
In the metal product defect detection equipment, the side surfaces of the two clamping plates are provided with arc grooves, and the inner walls of the two arc grooves are provided with uniformly distributed anti-skidding lines.
In the metal product defect detection equipment, the corners of the top ends of the two fixing blocks are respectively connected with the fixing bolts in a threaded mode.
In the above-mentioned metal product defect detection equipment, four corners of fixing base bottom all fixed mounting have the supporting leg, and four evenly distributed's anti-skidding line has all been seted up to the bottom of supporting leg.
In the metal product defect detection equipment, the control panel is fixedly arranged on the front surface of the fixing seat, and the speed reducing motor, the servo motor and the laser detection head are all electrically connected with an external power supply through the control panel.
Compared with the prior art, the metal product defect detection equipment has the advantages that: 1. through the fixture of installation, can carry out the centre gripping to metal product to drive the rotation of dwang through gear motor, drive metal product through the rotation of dwang and rotate, and drive trapezoidal lead screw's rotation through servo motor, drive the removal of diaphragm through trapezoidal lead screw's rotation, drive the removal of laser detection head through the removal of diaphragm, carry out comprehensive detection to metal product through the laser detection head, improved the accuracy of detection data.
2. The limiting block slides on the surface of the limiting rod to drive the fixed block to move, and the fixed block moves to facilitate adjusting the distance between the two clamping mechanisms, so that the metal product detection device is convenient to adapt to metal product detection of different sizes.
Drawings
FIG. 1 is a schematic diagram of a metal product defect detection apparatus according to the present utility model.
Fig. 2 is a schematic view of a structure of a fixed disk of the metal product defect detecting apparatus of the present utility model.
FIG. 3 is a schematic sectional view of a fixing block of the defect detecting apparatus for metal products according to the present utility model.
In the figure, 1, a fixing seat; 2. a limit groove; 3. a limit rod; 4. a speed reducing motor; 5. support legs; 6. a servo motor; 7. a chute; 8. a slide block; 9. a trapezoidal screw; 10. a cross plate; 11. a side plate; 12. a fixed block; 13. a fixing bolt; 14. a rotating lever; 15. a limiting block; 16. a laser detection head; 17. a control panel; 18. a fixed plate; 19. a T-shaped groove; 20. a clamping plate; 21. a threaded push rod.
Detailed Description
The following are specific embodiments of the present utility model and the technical solutions of the present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.
As shown in fig. 1-3, the metal product defect detection device comprises a fixed seat 1, wherein limit grooves 2 are formed in two sides of the top end of the fixed seat 1, limit rods 3 are fixedly arranged on two sides of the inner wall of each limit groove 2, limiting blocks 15 are slidably connected to the surfaces of the limit rods 3, fixed blocks 12 are fixedly arranged on the top ends of the limiting blocks 15, rotating rods 14 are rotatably connected to one sides of the two fixed blocks 12, fixed discs 18 are fixedly arranged at one ends of the two rotating rods 14, clamping mechanisms are fixedly arranged on the side surfaces of the two fixed discs 18, a speed reducing motor 4 is fixedly arranged on one side surface of one fixed block 12, an output shaft of the speed reducing motor 4 is fixedly connected with one end of the corresponding rotating rod 14, the rotating rod 14 is driven to rotate through the speed reducing motor 4, and a metal product is driven to rotate through the rotation of the rotating rods 14.
The limit side fixed mounting of fixing base 1 has curb plate 11, spout 7 has been seted up to the side of curb plate 11, the inside sliding connection of spout 7 has slider 8, the trapezoidal lead screw 9 of being connected with is rotated to spout 7 inner wall both sides, trapezoidal lead screw 9 and the middle part threaded connection of slider 8, the limit side fixed mounting of curb plate 11 has servo motor 6, servo motor 6's output shaft and the one end fixed connection of trapezoidal lead screw 9, the side fixed mounting of slider 8 has diaphragm 10, one side fixed mounting of diaphragm 10 bottom has laser detection head 16, drive the rotation of trapezoidal lead screw 9 through servo motor 6, drive diaphragm 10 through the rotation of trapezoidal lead screw 9 and remove, drive laser detection head 16 through the diaphragm 10 removal and remove, make laser detection head 16 carry out comprehensive detection.
As shown in fig. 1, 2 and 3, the clamping mechanism of the metal product defect detection device comprises two clamping plates 20 and two threaded push rods 21, a T-shaped groove 19 is formed in the side face of a fixed disc 18, T-shaped blocks are slidably connected in the two T-shaped grooves 19, the clamping plates 20 are fixedly arranged on the side faces of the two T-shaped blocks, the threaded push rods 21 are rotatably connected to the two sides of the fixed disc 18, and telescopic ends of the two threaded push rods 21 are in contact connection with the side faces of the T-shaped blocks, so that the metal product can be conveniently fixed through the clamping mechanism.
Arc grooves are formed in the side faces of the two clamping plates 20, anti-skid patterns which are evenly distributed are formed in the inner walls of the two arc grooves, and metal products are fixed conveniently through the clamping plates 20.
The corners of the top ends of the two fixing blocks 12 are respectively connected with a fixing bolt 13 in a threaded manner, and the fixing blocks 12 are conveniently fixed through the fixing bolts 13.
Four corners of fixing base 1 bottom all fixed mounting have supporting leg 5, and evenly distributed's anti-skidding line has all been seted up to the bottom of four supporting legs 5, through the anti-skidding line of 5 bottom seting up of supporting leg, has improved fixing base 1's stability.
The front of the fixing seat 1 is fixedly provided with a control panel 17, and the gear motor 4, the servo motor 6 and the laser detection head 16 are electrically connected with an external power supply through the control panel 17.
Specifically, in using this detection device, firstly, the distance between two fixed blocks 12 is adjusted according to the size of the metal product, then the fixed blocks are limited and fixed through the fixing bolts 13, then the metal product is placed between two clamping plates 20, then the screw push rod 21 is manually rotated, the movement of the T-shaped block is pushed through the screw push rod 21, the clamping plate 20 is driven to clamp the metal product through the movement of the T-shaped block, then the servo motor 6 is opened, the trapezoidal screw 9 is driven to move through the servo motor 6, the sliding block 8 is driven to move through the rotation of the trapezoidal screw 9, the transverse plate 10 is driven to move through the movement of the sliding block 8, the laser detection head 16 at the bottom end of the transverse plate 10 is aligned with the position of the detected product, then the gear motor 4 is opened, the fixed disk 18 is driven to rotate through the gear motor 4, thereby the metal product is driven to rotate, and the comprehensiveness of detection is improved.
What is not described in detail in this specification is prior art known to those skilled in the art. The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.