CN219927109U - Insulating paper hot pressing shaping jig - Google Patents

Insulating paper hot pressing shaping jig Download PDF

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Publication number
CN219927109U
CN219927109U CN202320491206.3U CN202320491206U CN219927109U CN 219927109 U CN219927109 U CN 219927109U CN 202320491206 U CN202320491206 U CN 202320491206U CN 219927109 U CN219927109 U CN 219927109U
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China
Prior art keywords
blocks
block
ejection
insulating paper
molding
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CN202320491206.3U
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Chinese (zh)
Inventor
杨光
黄浩
刘春潮
吴泽豪
刘建伟
谢明
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Shenzhen Keluonuosi Technology Co ltd
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Shenzhen Keluonuosi Technology Co ltd
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Priority to CN202320491206.3U priority Critical patent/CN219927109U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model relates to an insulating paper hot-press shaping jig, which comprises: a machine table; the two groups of first ejection assemblies comprise first ejection blocks, the first ejection blocks are arranged on the top surface of the machine table, the first ejection blocks comprise first ejection surfaces and bearing surfaces, the bearing surfaces are used for placing insulating paper, and the two first ejection surfaces face each other and form a forming channel between the two first ejection surfaces; the molding assembly comprises a molding block and a molding driving piece, wherein the molding driving piece is in driving connection with the molding block so as to drive the molding block to move up and down, and the molding block is suitable for extending to the molding channel. According to the utility model, the insulating paper can be folded by arranging the forming channel and pressing down the forming block, so that the manual work is replaced, and the folding efficiency is improved. In addition, as the folding forms of the insulating paper are consistent each time, the folding position is controllable, the accuracy of the insulating paper is improved, the insulating paper with a proper size is conveniently used for folding, the subsequent procedure of cutting the insulating paper is omitted, and the assembly efficiency of the coil and the iron core is improved.

Description

Insulating paper hot pressing shaping jig
Technical Field
The utility model relates to the technical field of jigs, in particular to an insulating paper hot-press shaping jig.
Background
At present, with the development of various high-precision machining platforms, the demands for linear driving modules are also increasing. In particular, the linear motor has high motion precision and small occupied space, and is suitable for various precision equipment, so the demand of the linear motor is increased year by year.
When the rotor part of the linear motor is assembled, a layer of insulating paper needs to be paved at the position of the iron core for coil installation, the coil and the iron core are separated by the insulating paper, and electric leakage to the whole rotor after the copper wire insulating paint is broken through by current in the working process of a finished product of the rotor part is prevented.
Referring to fig. 1, the core b includes a plurality of mounting slots b1. Before the insulating paper a is assembled into the mounting groove b1 of the iron core b, the insulating paper a needs to be folded into a shape matching the mounting groove b1, and the folded insulating paper a includes a groove bottom shielding part a1 shielding the groove bottom of the mounting groove b1 and two groove wall shielding parts a2 shielding the two groove walls of the mounting groove b1, respectively, as shown in fig. 2. So as to facilitate the subsequent automatic assembly of the insulating paper into the mounting groove.
In the related art, in the assembly process of the iron core and the coil, firstly, the insulating paper is simply folded by manpower, then the folded insulating paper is assembled into the mounting groove of the iron core, and finally, the coil is assembled onto the iron core.
However, manual folding of the insulating paper is not only inefficient, but also the precision of folding is difficult to ensure, and it is generally necessary to use a large-sized insulating paper to ensure complete separation of the core and coil. Because the size of the insulating paper is larger, in order to avoid the influence of redundant insulating paper on the assembly of other components, the redundant insulating paper needs to be cut after the assembly of the coil and the iron core is completed. Therefore, a cutting process is added, and the assembly efficiency of the coil and the iron core is affected.
Disclosure of Invention
The embodiment of the utility model provides an insulating paper hot-press shaping jig, which aims to solve the technical problem that the assembly efficiency of a coil and an iron core is low due to manual folding of insulating paper in the related art.
An insulating paper hot pressing design tool includes:
a machine table;
the two groups of first ejection assemblies comprise first ejection blocks, the first ejection blocks are arranged on the top surface of the machine table, each first ejection block comprises a first ejection surface and a bearing surface, the bearing surfaces are used for placing insulation paper, and two first ejection surfaces face each other and form a forming channel;
the molding assembly comprises a molding block and a molding driving piece, wherein the molding driving piece is in driving connection with the molding block so as to drive the molding block to move up and down, and the molding block is suitable for extending to the molding channel.
In some embodiments, the first ejecting assembly further includes a first ejecting driving member, the first ejecting driving member is in driving connection with the first ejecting blocks, the two first ejecting driving members respectively drive the two first ejecting blocks to move toward or away from each other, and the two first ejecting surfaces are adapted to respectively abut against opposite side surfaces of the forming block.
In some embodiments, the first pushing surface and the receiving surface are disposed at an acute angle, so that the forming channel is in a shape of narrow top and wide bottom, and the side surface of the forming block is engaged with the first pushing surface.
In some embodiments, the insulating paper hot-press shaping jig further comprises a supporting component, the supporting component comprises a supporting piece, the supporting piece vertically penetrates through the machine table and is connected with the machine table in an elastic mode, the supporting table extends to the position, above the machine table, between the two first ejection blocks, of the supporting table is located between the two first ejection blocks, the supporting piece comprises a supporting surface, the supporting surface is located at the highest position and is flush with the bearing surface, and the supporting surface is located at the lowest position and is flush with the top surface of the machine table.
In some embodiments, the support surface is provided with an adsorption structure, and the adsorption structure is communicated with an external negative pressure device.
In some embodiments, the first pushing assembly further comprises a first stopper, the first stopper being connected to the bearing surface;
the support assembly further comprises two second limiting blocks, wherein the two second limiting blocks are connected to the support surface and are respectively arranged close to the two opposite edges of the support surface;
four side surfaces of the insulating paper on the bearing surface are respectively abutted against the two first limiting blocks and the two second limiting blocks.
In some embodiments, the second pushing assembly further comprises two groups of second pushing assemblies, wherein the second pushing assemblies comprise second pushing blocks, the two second pushing blocks are connected to the forming block, the two second pushing blocks are arranged at intervals in a first direction, and the first direction is horizontally arranged and perpendicular to the movement direction of the first pushing blocks;
when the forming blocks extend to the forming channel and the distance between the two first pushing blocks is minimum, the two second pushing blocks are respectively positioned on two opposite sides of the first pushing blocks, and the projections of the two first pushing blocks in the first direction are respectively partially fallen on the side surfaces of the second pushing blocks facing the first pushing blocks.
In some embodiments, the second ejector assembly further includes a second ejector driving member, where the second ejector driving member is mounted on the machine, the second ejector blocks are elastically connected to the forming blocks, and the two second ejector blocks are far away from each other under the action of elastic force;
after the forming block extends to the forming channel, the driving end of the second pushing driving piece drives the second pushing block to abut against the two first pushing blocks.
In some embodiments, a clearance groove is formed in the bottom surface of the second pushing block.
In some embodiments, the molding assembly further includes a heating module integrated within the molding block to heat a bottom surface of the molding block.
The technical scheme provided by the utility model has the beneficial effects that:
the embodiment of the utility model provides an insulating paper hot-press shaping jig, which is characterized in that when insulating paper is folded, the insulating paper is firstly sent to a bearing surface, and the insulating paper is supported by two first pushing blocks. And the forming block is driven by the forming driving piece to descend and extend into the forming channel so as to push the part of the insulating paper above the forming channel into the forming channel, the insulating paper is pressed into the forming channel, and finally, the forming block compresses the part of the insulating paper on the top surface of the machine table, and the rest parts of the insulating paper are respectively attached to two side walls of the forming channel, so that the insulating paper is provided with a tank bottom shielding part for shielding the tank bottom of the iron core mounting tank and two tank wall shielding parts for shielding the two tank walls of the iron core mounting tank. This design tool is through setting up the shaping passageway to and through the pushing down of shaping piece, can fold insulating paper, replaced the manual work, improved folding efficiency. In addition, as the folding forms of the insulating paper are consistent each time, the folding position is controllable, the accuracy of the insulating paper is improved, the insulating paper with a proper size is conveniently used for folding, the subsequent procedure of cutting the insulating paper is omitted, and the assembly efficiency of the coil and the iron core is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic view of an iron core according to an embodiment of the present utility model;
fig. 2 is a schematic view of a folded insulating paper according to an embodiment of the present utility model;
FIG. 3 is a schematic view of an unfolded insulating paper according to an embodiment of the present utility model;
fig. 4 is a schematic diagram of an insulation paper hot press shaping jig according to an embodiment of the utility model;
fig. 5 is a schematic diagram of a portion of an insulation paper hot press shaping jig according to an embodiment of the present utility model;
FIG. 6 is a schematic view of an insulation paper according to an embodiment of the present utility model after being loaded on a carrying surface;
FIG. 7 is a schematic view of a molding block according to an embodiment of the present utility model contacting an insulation paper;
FIG. 8 is a schematic diagram of a molding block according to an embodiment of the present utility model after pushing insulating paper into a molding channel;
FIG. 9 is a schematic diagram of an insulation paper pressed on a machine by a shaping block according to an embodiment of the present utility model;
fig. 10 is a schematic diagram of a first pushing block abutting against a forming block according to an embodiment of the present utility model;
FIG. 11 is a schematic diagram showing the folding of an insulating paper according to an embodiment of the present utility model;
fig. 12 is a schematic view of a portion of an insulation paper hot press forming jig according to another view angle of the embodiment of the utility model.
In the figure: 1. a machine table; 2. a frame; 3. a first ejector assembly; 301. a first push block; 301a, bearing surfaces; 301b, a first push top surface; 3a, forming channels; 302. a first ejector driver; 303. a first limiting block; 4. a molding assembly; 401. molding blocks; 402. forming a driving piece; 5. a support assembly; 501. a support; 501a, a supporting surface; 502. a second limiting block; 6. a second ejector assembly; 601. the second pushing block; 601a, a clearance groove; 602. a second ejector driver; a. insulating paper; a1, a tank bottom shielding part; a2, a groove wall shielding part; a3, a side wall shielding part; b. an iron core; b1, a mounting groove.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The embodiment of the utility model provides an insulating paper hot-pressing shaping jig, which can fold insulating paper by arranging a shaping channel and pressing down a shaping block, replaces manpower and improves folding efficiency. In addition, as the folding forms of the insulating paper are consistent each time, the folding position is controllable, the accuracy of the insulating paper is improved, the insulating paper with a proper size is conveniently used for folding, the subsequent procedure of cutting the insulating paper is omitted, and the assembly efficiency of the coil and the iron core is improved. The utility model solves the technical problem of low assembly efficiency of the coil and the iron core caused by manual folding of insulating paper in the related art.
Referring to fig. 4 and 5, an insulation paper hot press shaping jig comprises a machine table 1, a machine frame 2, a shaping assembly 4 and two groups of first ejection assemblies 3. Wherein, two sets of first ejector components 3 are installed on board 1, and shaping subassembly 4 is located on frame 2. In this embodiment, the frame 2 is fixed on the machine 1.
Referring to fig. 5 and 6, specifically, the first ejector assembly 3 includes a first ejector block 301, and the first ejector block 301 is located on the top surface of the machine 1. The first ejector block 301 includes a first ejector surface 301b and a bearing surface 301a, the two first ejector surfaces 301b being mutually oriented and spaced apart in the second direction to form a molding passage 3a between the two first ejector surfaces 301 b. In this embodiment, the second direction is the front-rear direction, i.e. the Y-axis direction in the figure. The bearing surface 301a is a top surface of the first pushing block 301, and is used for supporting the insulating paper a. When the insulating paper a is folded and overlapped, the insulating paper a is firstly placed on the bearing surface 301a of the first pushing blocks 301, and the insulating paper a is simultaneously supported by the two first pushing blocks 301, and further, the areas of the insulating paper a on the two first pushing blocks 301 are consistent.
Referring to fig. 5 and 6, the molding assembly 4 includes a molding block 401 and a molding driving member 402, where a fixed end of the molding driving member 402 is fixed on the frame 2 by a bolt, and the driving end of the molding driving member 402 is fixed with the molding block 401 by a bolt to drive the molding block 401 to move in a third direction, in this embodiment, the third direction is a vertical direction, that is, a Z-axis direction in the drawing. The molding block 401 is located above the molding passage 3a, and as the molding block 401 descends, the molding block 401 protrudes into the molding passage 3a.
Referring to fig. 2, 6-9, when the insulating paper a is folded, the insulating paper a is first transplanted onto the bearing surface 301a by the external suction cup, and the insulating paper a is supported by the two first pushing blocks 301. The molding block 401 is driven by the molding driving member 402 to descend into the molding channel 3a, so that the insulating paper a is pushed into the molding channel 3a by the portion of the insulating paper a above the molding channel 3a, and the insulating paper a is pressed into the molding channel 3a. Finally, the molding block 401 presses a portion of the insulating paper a against the top surface of the machine 1, and the remaining portions of the insulating paper a are respectively attached to both side walls of the molding passage 3a, so that the insulating paper a has a slot bottom shielding portion a1 shielding the slot bottom of the iron core b mounting slot b1 and two slot wall shielding portions a2 shielding the two slot walls of the iron core b mounting slot b1.
In this embodiment, the length direction of the molding passage 3a is set along a first direction, which is the left-right direction, i.e., the X-axis direction in the drawing. The height of the molding passage 3a is in the third direction, and in the vertical direction, i.e., in the Z-axis direction in the drawing. The width direction of the molding passage 3a is the second direction, and the front-rear direction, that is, the Y-axis direction in the drawing.
Referring to fig. 5 and 6, the length direction of the molding block 401 is consistent with the length direction of the molding channel 3a, and the length of the bottom surface of the molding block 401 is consistent with the length of the molding channel 3a, so as to contact with the insulation paper a extending into the molding channel 3a to the maximum extent, increase the contact surface area with the insulation paper a, facilitate the uniform bending of the insulation paper a, and improve the folding quality of the insulation paper a.
Referring to fig. 8-10, further, the first ejector assembly 3 further includes a first ejector driving member 302, and the first ejector driving member 302 is mounted on the machine table 1 and is in driving connection with the first ejector block 301. The two first pushing blocks 301 are respectively driven by the two first pushing driving members 302 to approach or move to each other, so as to reduce or enlarge the width of the forming channel 3a. In this embodiment, the first ejector driver 302 includes an air cylinder. When the molding block 401 descends to abut against the top surface of the machine 1, the two first pushing blocks 301 approach each other to abut against the opposite side surfaces of the molding block 401.
In this way, after the insulating paper a is pressed on the top surface of the machine 1 by the forming block 401, the two first pushing blocks 301 are close to each other, and the insulating paper a is fully folded by pressing the portions of the insulating paper a on the opposite sides of the forming block 401 on the forming block 401. It will be appreciated that the insulating paper a has one slot bottom shielding portion a1 and two slot wall shielding portions a2 after being folded, the slot bottom shielding portion a1 is located between the forming block 401 and the machine table 1, and the slot wall shielding portion a2 is located between the forming block 401 and the first pushing block 301. The molding block 401 abuts against the machine table 1, and the first pushing block 301 abuts against the molding block 401, so that the shape of the insulating paper a is shaped conveniently, and the possibility that the insulating paper a returns due to self elastic force is reduced.
Referring to fig. 5 and 6, further, the first ejection surfaces 301b are disposed at an acute angle to the receiving surface, so that the molding passage 3a formed between the two first ejection surfaces 301b is in a shape of narrow top and wide bottom. Correspondingly, the side surface of the molding block 401, which is matched with the first pushing surface 301b, is also inclined relative to the horizontal plane, and is matched with the first pushing surface 301b, and the first pushing surface 301b can be completely adhered to the side surface of the molding block 401.
Referring to fig. 2 and 5, the two first push blocks 301 are disposed so as to approach each other and abut on the molding block 401, and then the groove wall shielding portion a2 formed by folding the insulating paper a is disposed at an acute angle to the groove bottom shielding portion a1, and the two groove wall shielding portions a2 are disposed in an inner buckle shape. The insulating paper a formed by folding is not easy to return due to self elasticity, so that the folded state of the insulating paper a is maintained conveniently, and the folding forming quality of the insulating paper a is improved.
Further, the molding assembly 4 further includes a heating module integrated into the molding block 401 to heat the bottom surface of the molding block 401. In this embodiment, the heating module includes an electric heating wire or tube. By heating the bottom surface of the molding block 401, when the heated molding block 401 contacts the insulating paper a, the insulating paper a is heated to soften the insulating paper a, so that the insulating paper a is easily bent.
Referring to fig. 5 to 9, optionally, the insulation paper hot press shaping jig further includes a supporting component 5, where the supporting component 5 is used for supporting a suspended portion of the insulation paper a above the shaping channel 3a. Specifically, the supporting component 5 includes a supporting member 501, where the supporting member 501 vertically penetrates through the machine 1 and is elastically connected to the machine 1. The part of the supporting member 501 extending above the machine 1 is located between the two first pushing blocks 301, the supporting member 501 includes a supporting surface 501a, and when the supporting surface 501a is at the highest position, the supporting surface 501a is flush with the bearing surface 301a, so as to support the insulating paper a. When the supporting surface 501a is at the lowest position, the supporting surface 501a is flush with the top surface of the machine 1, and does not interfere with the travel of the molding block 401.
Referring to fig. 5 to 9, in the present embodiment, the molding block 401 and the supporting member 501 are disposed vertically opposite to each other, and after the molding block 401 descends, the insulating paper a is pressed against the supporting member 501, and at this time, the insulating block is clamped between the molding block 401 and the supporting member 501. As the forming block 401 further descends, the supporting member 501 is brought down elastically, and thus the clamped portion of the insulating paper a is also entered into the forming passage 3a simultaneously. Since the middle part of the insulating paper a is clamped, namely the bottom shielding part a1 of the insulating paper a is clamped, the insulating paper a is not easy to shift when the insulating paper a is bent, and therefore the folding precision of the insulating paper a is improved.
In this embodiment, the support assembly 5 further comprises a connection plate and a plurality of spring guide rods. The connecting plate is fixed with the support 501, and the connecting plate is located the bottom of board 1, stretches to the height above board 1 through the support 501 of connecting plate restriction. The plurality of spring guide rods are fixed with the machine 1, and the elastic movable ends of the plurality of spring guide rods are fixed with the connecting plate, so that the elastic connection between the supporting piece 501 and the machine 1 is realized.
Referring to fig. 5, further, the supporting surface 501a of the supporting member 501 is provided with an adsorption structure, which communicates with an external negative pressure device. After the insulating paper a is placed on the supporting surface 501a, the adsorbing structure adsorbs the insulating paper a to limit displacement of the insulating paper a when the molding block 401 is pressed down.
In this embodiment, the supporting piece 501 includes a supporting block and an adsorption block, the supporting block is penetrated in the machine table 1, the top surface of the supporting block is provided with an embedding groove, and the adsorption block is fixed in the embedding groove. The top surface of absorption piece is equipped with adsorption structure, and adsorption structure includes the absorption hole.
Referring to fig. 5, in the present embodiment, the length of the supporting member 501 is identical to the length of the forming channel 3a, and the length of the supporting member 501 is greater than the length of the forming channel 3a, and both ends of the supporting member 501 extend beyond the forming channel 3a.
Referring to fig. 5-9, the first ejector assembly 3 further includes two first limiting blocks 303, where the first limiting blocks 303 are fixed on the bearing surface 301a and are disposed away from edges of the bearing surface 301a and the first ejector surface 301 b. It is understood that the two first stoppers 303 are disposed at intervals in the second direction. The supporting component 5 further comprises two second limiting blocks 502, the two second limiting blocks 502 are fixed on the supporting surface 501a and are respectively arranged close to two opposite edges of the supporting surface 501a, and the second limiting blocks 502 are located outside the forming channel 3a. It is understood that the two second limiting blocks 502 are disposed at intervals in the first direction.
Referring to fig. 5-9, in this embodiment, after the insulating paper a is placed on the bearing surface 301a, the length direction of the insulating paper a is set along the second direction, the width direction is set along the first direction, the distance between the two first limiting blocks 303 is equal to the length of the insulating paper a, and the distance between the two second limiting blocks 502 is equal to the width of the insulating paper a, so that the two first limiting blocks 303 and the two second limiting blocks 502 respectively abut against four circumferential sides of the insulating paper a, so as to position the feeding position of the insulating paper a, ensure that the feeding position of the insulating paper a is consistent each time, the folding position of the insulating paper a is consistent each time, and ensure the folding consistency of the insulating paper a.
In this embodiment, the insulation paper a to be folded includes a groove bottom shielding portion a1, two groove wall shielding portions a2, and four side wall shielding portions a3 as shown in fig. 2. The folded insulating paper a is shown in the figure, wherein the middle part of the insulating paper a is folded twice to form a groove bottom shielding part a1 and two groove wall shielding parts a2, and two sides of the two groove wall shielding parts a2 are folded to form a side wall shielding part a3.
Referring to fig. 5 and fig. 8-11, in the present embodiment, the insulating paper hot press forming fixture further includes two sets of second ejector components 6, the second ejector components 6 include second ejector blocks 601, the two second ejector blocks 601 are connected to the forming block 401, and the second ejector blocks 601 are disposed at intervals in the first direction. The distance between the two second ejector blocks 601 is greater than the length of the forming channel 3a, after the two second ejector blocks 601 descend along with the forming block 401, the two second ejector blocks 601 are located outside the forming channel 3a, and the two second ejector blocks 601 are located on two opposite sides of the first ejector blocks 301 respectively, specifically, when the distance between the two first ejector blocks 301 is minimum, the projections of the two first ejector blocks 301 in the first direction are partially located on the side surface of the second ejector blocks 601 facing the first ejector blocks 301, and it can be understood that the second ejector blocks shield the opening of the forming channel 3a in the first direction.
Referring to fig. 5 and 8 to 11, when the insulating paper a is folded, the insulating paper a is placed on the carrying surface 301a, and the width of the insulating paper a is greater than the length of the forming channel 3a. When the insulating paper a is pushed by the molding block 401, the second pushing blocks 601 are respectively pressed against both ends of the groove bottom shielding portion a1 of the insulating paper a. After the insulating paper a extends to the forming channel 3a, the four side wall shielding parts a3 of the insulating paper a are all located outside the forming channel 3a, and along with the descending of the second pushing block 604, the four side wall shielding parts a3 of the insulating paper a located outside the forming channel 3a are all pushed by the second pushing block 604 to be folded.
As the first ejector pad 301 moves toward the molding pad 401, the first ejector pad 301 pushes the sidewall shielding portion a3 to move toward the second ejector pad 601, thereby further folding the sidewall shielding portion a3 with respect to the groove wall shielding portion a2, and thus completing the folding molding of the sidewall shielding portion a3.
By the arrangement, the first pushing block 301 and the second pushing block 601 are matched, so that the side wall shielding part a3 is formed by folding while the groove wall shielding part a2 is formed, and the efficiency of folding and forming the insulating paper a is improved. In addition, the side wall shielding part a3 can shield the side wall of the iron core b, so that the possibility that the coil directly contacts the iron core b is further reduced.
Referring to fig. 8-11, optionally, the second ejector assembly 6 further includes a second ejector driving member 602, the second ejector driving member 602 is mounted on the machine platform 1, the second ejector block 601 is elastically connected to the forming block 401, and the two second ejector blocks 601 are separated from each other under the action of elastic force. In this embodiment, the second ejector driver 602 includes a cylinder.
The second ejector pad 601 is elastically connected with the forming block 401 to ensure that the distance between the two second ejector pads 601 is maximum, and at this time, when the second ejector pad 601 descends together with the forming block 401, the second ejector pad 601 is ensured not to collide with the first ejector pad 301. In this embodiment, the second pushing block 601 is connected to the molding block 401 through a spring rod to achieve elastic connection of the two.
Referring to fig. 2 and 8-11, when the molding block 401 extends to the molding passage 3a, the second pushing block 601 pushes the slot wall shielding portion a2 of the insulating paper a beyond the end of the molding passage 3a synchronously, so that the slot wall shielding portion a2 is folded into a side wall shielding portion a3 beyond the end of the molding passage 3a. The driving end of the second pushing driving piece 602 drives the second pushing blocks 601 to abut against the two first pushing blocks 301, and finally the second pushing driving piece 602 drives the second pushing blocks 601 to abut against the first pushing blocks 301, so that the side wall shielding part a3 is clamped between the first pushing blocks 301 and the second pushing blocks 601, and the side wall shielding part a3 is shaped conveniently, so that the folding quality is improved.
Referring to fig. 5 and 12, in the embodiment, since the supporting surface 501a is provided with the second limiting block 502, in order to avoid the second pushing block 601 from descending and colliding with the second limiting block 502, a space avoiding groove 601a is formed in the bottom surface of the second limiting block 502. When the second pusher 601 descends, the bottom surface of the second pusher 601 and the molding block 401 simultaneously contact the insulating paper a on the supporting surface 501 a.
The following describes the processing procedure of the insulating paper hot-press shaping jig:
referring to fig. 6, first, an insulating paper a is placed on a bearing surface 301a, two first stoppers 303 and two second stoppers 502 are positioned at the placement position of the insulating paper a, and an adsorption structure on a supporting surface 501a adsorbs the insulating paper a to fix the position of the insulating paper a. After the insulating paper a is placed, two opposite edges of the insulating paper a respectively exceed the bearing surface 301a.
Referring to fig. 7 to 11, subsequently, the molding block 401 and the second ejector block 601 are lowered, both the molding block 401 and the second ejector block 601 are pressed against the surface of the insulating paper a, the supporting member 501 is pressed to be elastically lowered as the molding block 401 is extended into the molding passage 3a, and the insulating paper a is pushed into the molding passage 3a. When the molding block 401 abuts the insulating paper a on the top surface of the machine 1, the groove bottom shielding portion a1 of the insulating paper a is pressed by the molding block 401, and the portions of the insulating paper a on two opposite sides of the molding block 401 are folded to form groove wall shielding portions a2.
Referring to fig. 7 to 11, when the second ejector pad 601 is pushed down with the molding pad 401, the second ejector pad 601 pushes the insulating paper a beyond the bearing surface 301a, that is, the end of the slot wall shielding portion a2 of the insulating paper a is folded, so that the side wall shielding portion a3 is folded and molded at the end of the slot wall shielding portion a2.
Referring to fig. 7 to 11, the first push block 301 moves toward the molding block 401 to press the groove wall shielding portion a2 against the side surface of the molding block 401 to deepen the crease between the groove wall shielding portion a2 and the groove bottom shielding portion a1 and shape the state of the insulating paper a. In addition, as the first push block 301 moves toward the molding block 401, the first push block 301 smoothes the side wall shielding portion a3 between the first push block 301 and the second push block 601 to improve the folding quality.
Referring to fig. 7 to 11, finally, the second push block 601 moves toward the first push block 301 to press the sidewall shielding portion a3 against the side surface of the first push block 301 to deepen the crease of the sidewall shielding portion a3 and the groove wall shielding portion a2, and shape the state of the insulating paper a. Thus, the folding of the insulating paper a is completed.
The embodiment of the utility model provides an insulating paper hot-press shaping jig, when insulating paper a is folded, the insulating paper a is firstly sent to a bearing surface 301a, and the insulating paper a is supported by two first pushing blocks 301. The molding driving piece 402 drives the molding block 401 to descend and extend into the molding channel 3a, so that the part of the insulating paper a above the molding channel 3a is pushed into the molding channel 3a, the insulating paper a is pressed into the molding channel 3a, finally, the molding block 401 presses the part of the insulating paper a on the top surface of the machine table 1, the rest parts of the insulating paper a are respectively attached to two side walls of the molding channel 3a, and the insulating paper a is provided with a groove bottom shielding part a1 for shielding the groove bottom of the iron core b mounting groove b1 and two groove wall shielding parts a2 for shielding two groove walls of the iron core b mounting groove b1. This design tool is through setting up shaping passageway 3a to and through the pushing down of shaping piece 401, can fold insulating paper a, replaced the manual work, improved folding efficiency. In addition, as the folding forms of the insulating paper a are consistent each time, the folding position is controllable, the accuracy of the insulating paper a is improved, the insulating paper a with a proper size is conveniently used for folding, the subsequent procedure of cutting the insulating paper a is omitted, and the assembly efficiency of the coil and the iron core b is improved.
In the description of the present utility model, it should be understood that the forward direction of "X" in the drawings represents the right direction, and correspondingly, the reverse direction of "X" represents the left direction; the forward direction of "Y" represents the forward direction, and correspondingly, the reverse direction of "Y" represents the rearward direction; the forward direction of "Z" represents above, and correspondingly, the reverse direction of "Z" represents below, and the azimuth or positional relationship indicated by the terms "X", "Y", "Z", etc. are based on the azimuth or positional relationship shown in the drawings of the specification, are merely for convenience of description and to simplify the description, and do not indicate or imply that the device or element in question must have a specific azimuth, be configured and operated in a specific azimuth, and therefore should not be construed as limiting the utility model. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
In the description of the present utility model, it should be noted that the azimuth or positional relationship indicated by the terms "upper", "lower", etc. are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element in question must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Unless specifically stated or limited otherwise, the terms "mounted," "connected," and "coupled" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
It should be noted that in the present utility model, relational terms such as "first" and "second" and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The foregoing is only a specific embodiment of the utility model to enable those skilled in the art to understand or practice the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. Insulating paper hot pressing design tool, its characterized in that includes:
a machine table;
the two groups of first ejection assemblies comprise first ejection blocks, the first ejection blocks are arranged on the top surface of the machine table, each first ejection block comprises a first ejection surface and a bearing surface, the bearing surfaces are used for placing insulation paper, and two first ejection surfaces face each other and form a forming channel;
the molding assembly comprises a molding block and a molding driving piece, wherein the molding driving piece is in driving connection with the molding block so as to drive the molding block to move up and down, and the molding block is suitable for extending to the molding channel.
2. The insulation paper hot press shaping jig according to claim 1, wherein the first ejection assembly further comprises a first ejection driving member, the first ejection driving member is in driving connection with the first ejection blocks, the two first ejection driving members respectively drive the two first ejection blocks to move close to or away from each other, and the two first ejection surfaces are suitable for respectively abutting against opposite side surfaces of the shaping blocks.
3. The fixture of claim 2, wherein the first pushing surface and the receiving surface are disposed at an acute angle, so that the forming channel is in a shape of narrow top and wide bottom, and the side surface of the forming block is engaged with the first pushing surface.
4. The insulation paper hot press setting jig according to any one of claims 1 to 3, further comprising a supporting component, wherein the supporting component comprises a supporting member, the supporting member vertically penetrates through the machine table and is elastically connected with the machine table, a part of the supporting member extending to the upper side of the machine table is located between the two first ejection blocks, the supporting member comprises a supporting surface, the supporting surface is at the highest level with the top surface of the first ejection block, and the supporting surface is at the lowest level with the top surface of the machine table.
5. The fixture for hot press forming of insulation paper according to claim 4, wherein the supporting surface is provided with an adsorption structure, and the adsorption structure is communicated with an external negative pressure device.
6. The insulation paper hot press shaping jig according to claim 4, wherein the first ejector component further comprises a first limiting block, and the first limiting block is connected to the top surface of the first ejector block;
the support assembly further comprises two second limiting blocks, wherein the two second limiting blocks are connected to the support surface and are respectively arranged close to the two opposite edges of the support surface;
four circumferential side surfaces of the insulating paper positioned on the top surface of the first pushing block are respectively abutted against the two first limiting blocks and the two second limiting blocks.
7. The insulation paper hot-press shaping jig according to claim 2, further comprising two groups of second ejector components, wherein the second ejector components comprise second ejector blocks, the two second ejector blocks are connected to the shaping block, the two second ejector blocks are arranged at intervals in a first direction, and the first direction is horizontally arranged and perpendicular to the movement direction of the first ejector blocks;
when the forming blocks extend to the forming channel and the distance between the two first pushing blocks is minimum, the two second pushing blocks are respectively positioned on two opposite sides of the first pushing blocks, and the projections of the two first pushing blocks in the first direction are respectively partially fallen on the side surfaces of the second pushing blocks facing the first pushing blocks.
8. The insulation paper hot press shaping jig according to claim 7, wherein the second ejection assembly further comprises a second ejection driving piece, the second ejection driving piece is mounted on the machine table, the second ejection blocks are elastically connected to the shaping blocks, and the two second ejection blocks are mutually far away under the action of elastic force;
after the forming block extends to the forming channel, the driving end of the second pushing driving piece drives the second pushing block to abut against the two first pushing blocks.
9. The fixture of claim 7, wherein the second ejector pad has a bottom surface provided with a clearance groove.
10. The insulation paper hot press forming jig according to claim 1, wherein the forming assembly further comprises a heating module integrated in the forming block to heat the bottom surface of the forming block.
CN202320491206.3U 2023-03-06 2023-03-06 Insulating paper hot pressing shaping jig Active CN219927109U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320491206.3U CN219927109U (en) 2023-03-06 2023-03-06 Insulating paper hot pressing shaping jig

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320491206.3U CN219927109U (en) 2023-03-06 2023-03-06 Insulating paper hot pressing shaping jig

Publications (1)

Publication Number Publication Date
CN219927109U true CN219927109U (en) 2023-10-31

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320491206.3U Active CN219927109U (en) 2023-03-06 2023-03-06 Insulating paper hot pressing shaping jig

Country Status (1)

Country Link
CN (1) CN219927109U (en)

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