CN219924799U - Linear automatic induction brazing equipment - Google Patents
Linear automatic induction brazing equipment Download PDFInfo
- Publication number
- CN219924799U CN219924799U CN202320895225.2U CN202320895225U CN219924799U CN 219924799 U CN219924799 U CN 219924799U CN 202320895225 U CN202320895225 U CN 202320895225U CN 219924799 U CN219924799 U CN 219924799U
- Authority
- CN
- China
- Prior art keywords
- work piece
- welding
- plate
- induction brazing
- automatic induction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000006698 induction Effects 0.000 title claims abstract description 31
- 238000005219 brazing Methods 0.000 title claims abstract description 20
- 238000003466 welding Methods 0.000 claims abstract description 62
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 239000000523 sample Substances 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 4
- 241000271510 Agkistrodon contortrix Species 0.000 description 12
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- General Induction Heating (AREA)
Abstract
The utility model belongs to the technical field of induction brazing equipment, and particularly relates to linear automatic induction brazing equipment, wherein a workpiece mounting mechanism is arranged on a shell, a first workpiece body and a second workpiece body are mounted on the workpiece mounting mechanism, the first workpiece body and the second workpiece body are matched to form a welding seam, a transverse linear module is arranged on the shell, a transverse moving plate is arranged on the transverse linear module, a longitudinal moving plate is connected onto the transverse moving plate in a sliding manner, and a power device for moving the longitudinal moving plate is arranged on the transverse moving plate.
Description
Technical Field
The utility model belongs to the technical field of induction brazing equipment, and particularly relates to linear automatic induction brazing equipment.
Background
The induction brazing is a welding method using high-frequency, medium-frequency or power-frequency induction current as a heat source; the high-frequency heating is suitable for welding thin-wall pipe fittings; the coaxial cable and the split-type induction coil can be used for brazing on the site far away from a power supply, and the split-type induction coil is particularly suitable for certain large-scale components;
the existing induction brazing utilizes manual handheld brazing equipment to weld workpieces, is manually operated, is low in welding efficiency and unstable in welding, cannot detect the temperature of a welding position in the welding process, and cannot judge the welding completion degree.
Disclosure of Invention
Aiming at the defects existing in the prior art, the utility model aims to provide the linear automatic induction brazing equipment, which solves the technical problems that the existing induction brazing equipment is used for manually holding the brazing equipment for welding workpieces, the manual operation is low in welding efficiency and unstable in welding, the temperature of a welding part cannot be detected in the welding process, and the welding completion cannot be judged.
The scheme adopted by the utility model is as follows: the utility model provides a rectilinear auto-induction brazing equipment, includes casing, work piece installation mechanism, induction heating power, horizontal sharp module, a serial communication port, the casing on be equipped with work piece installation mechanism, work piece installation mechanism on install first work piece body, second work piece body, first work piece body, second work piece body cooperation form the welding seam, the casing on be equipped with horizontal sharp module, horizontal sharp module on be equipped with the lateral shifting board, the lateral shifting board on sliding connection have the longitudinal shifting board, the lateral shifting board on be equipped with the power device who is used for removing the longitudinal shifting board, the longitudinal shifting board on fixedly connected with vertical flexible cylinder, vertical flexible cylinder stretch out end fixedly connected with mounting panel, the mounting panel on can dismantle and be connected with coaxial transformer, induction heating power and coaxial transformer between be equipped with flexible connecting wire, coaxial transformer's output be connected with the copper head that corresponds with the welding seam, the mounting panel be equipped with the temperature detection device that is used for detecting the temperature.
Preferably, the temperature detection device comprises a support frame arranged on the mounting plate, and an infrared probe corresponding to the welding line is arranged on the support frame.
Preferably, one end of the supporting frame is fixedly connected with a connecting plate, the connecting plate is rotationally connected with a temperature control probe fixing sleeve, the temperature control probe fixing sleeve is connected with an infrared probe in a threaded manner, and the connecting plate is connected with a fixing screw matched with the temperature control probe fixing sleeve in a threaded manner.
Preferably, the power device comprises a screw rod rotationally connected with the transverse moving plate, the screw rod is in threaded fit with the longitudinal moving plate, a motor is fixedly connected with the transverse moving plate, and the screw rod is driven by the motor.
The utility model has the beneficial effects that:
1. the driving motor can drive the screw rod to rotate, the longitudinal moving plate is driven to longitudinally move along a track arranged on the transverse moving plate, the coaxial transformer and the copper head are moved to the welding seam position, the copper head corresponds to the welding seam by controlling the vertical telescopic cylinder, the copper head is provided with an induction groove matched with the welding seam, and the probe can be moved from one welding station to another welding station, so that the welding stability is improved;
2. through the cooperation of copper head and infrared probe, can realize detecting temperature while induction welding, can judge through the temperature whether the welding is accomplished, improved welding efficiency and welding quality.
Drawings
Fig. 1 is one of the perspective views of the assembled system of the present utility model.
Fig. 2 is a perspective view of one of the workpiece clamping mechanisms of the present utility model.
FIG. 3 is a second perspective view of the workpiece clamping mechanism of the present utility model.
Fig. 4 is a partial enlarged view of fig. 3 a.
Fig. 5 is a partial enlarged view of B of fig. 3.
Reference numerals: 1. a housing; 2. a workpiece mounting mechanism; 3. an induction heating power supply; 4. a transverse straight line module; 5. a first workpiece body; 6. a second workpiece body; 7. welding seams; 8. a lateral moving plate; 9. a longitudinally moving plate; 10. a vertical telescopic cylinder; 11. a mounting plate; 12. a coaxial transformer; 13. a copper head; 14. a support frame; 15. an infrared probe; 16. a connecting plate; 17. a temperature control probe fixing sleeve; 18. a fixing screw; 19. a screw rod; 20. an electric motor.
Detailed Description
The foregoing and other features, aspects and advantages of the present utility model will become more apparent from the following detailed description of the embodiments with reference to the accompanying drawings 1-5. The following embodiments are described in detail with reference to the drawings.
Exemplary embodiments of the present utility model will be described below with reference to the accompanying drawings.
Embodiment one, a rectilinear auto-induction brazing equipment, including casing 1, work piece installation mechanism 2, induction heating power 3, horizontal sharp module 4, its characterized in that, casing 1 on be equipped with work piece installation mechanism 2, work piece installation mechanism 2 on install first work piece body 5, second work piece body 6, first work piece body 5, second work piece body 6 cooperation form welding seam 7, casing 1 on be equipped with horizontal sharp module 4, horizontal sharp module 4 on be equipped with horizontal movable plate 8, horizontal movable plate 8 on sliding connection have longitudinal movement board 9, horizontal movable plate 8 on be equipped with the power device that is used for removing longitudinal movement board 9, longitudinal movement board 9 on fixedly connected with vertical telescopic cylinder 10, vertical telescopic cylinder 10 stretch out end fixedly connected with mounting panel 11, mounting panel 11 on detachably be connected with coaxial transformer 12, induction heating power 3 and coaxial transformer 12 between be equipped with flexible connecting wire, coaxial transformer 12's output be connected with 7 correspond with the copper welding seam 13, temperature measuring device that is equipped with the welding seam 11 for detecting the welding seam.
In the second embodiment, on the basis of the first embodiment, the temperature detecting device includes a supporting frame 14 provided on the mounting plate 11, and an infrared probe 15 corresponding to the welding seam 7 is provided on the supporting frame 14.
In the third embodiment, on the basis of the second embodiment, one end of the supporting frame 14 is fixedly connected with a connecting plate 16, the connecting plate 16 is rotatably connected with a temperature control probe fixing sleeve 17, the temperature control probe fixing sleeve 17 is connected with an infrared probe 15 in a threaded manner, and the connecting plate 16 is connected with a fixing screw 18 matched with the temperature control probe fixing sleeve 17 in a threaded manner.
In the fourth embodiment, on the basis of the third embodiment, the power device includes a screw rod 19 rotatably connected to the traverse plate 8, the screw rod 19 is in threaded engagement with the longitudinal movement plate 9, a motor 20 is fixedly connected to the traverse plate 8, and the screw rod 19 is driven by the motor 20.
In use of this embodiment,
1. the first workpiece body 5 and the second workpiece body 6 are mounted on the workpiece mounting mechanism 2, and a welding line 7 is formed by the first workpiece body 5 and the second workpiece body 6 correspondingly, so that the mounting work of the workpieces is completed;
2. the induction heating power supply 3 is connected with the coaxial transformer 12 through a telescopic connecting wire, so that the telescopic connecting wire is not influenced because the telescopic function can be realized when the transverse moving plate 8 acts.
3. During welding, the controller is used for controlling the transverse linear module 4 to drive the transverse moving plate 8 to act, the motor 20 is driven to drive the screw rod 19 to rotate, the longitudinal moving plate 9 is driven to longitudinally move along a track arranged on the transverse moving plate 8, the coaxial transformer 12 and the copper head 13 are moved to the position of the welding line 7, the copper head 13 corresponds to the welding line 7 by controlling the vertical telescopic cylinder 10, the copper head 13 is provided with an induction groove matched with the welding line 7, the shape of the induction groove can be an arc groove or a rectangular groove, the welding line 7 is positioned in the induction groove, the induction heating power supply 3 is started, the copper head 13 is electrified to heat the welding line 7, the temperature of the position of the welding line 7 is detected through the infrared probe 15, the position of the welding line 7 can be known through the controller, an operator can know the welding state through the temperature, the welding of one station is completed, and the copper head 13 is moved to another welding station through starting the transverse linear module until all workpieces are welded, and the welding work is completed;
4. the fixing screw 18 can be separated from the nut by rotating the fixing screw 18, and the angles of the temperature control probe fixing sleeve 17 and the infrared probe 15 can be adjusted until the angles are adjusted to correspond to the positions of the welding seams 7;
compared with the prior art, the utility model can realize induction welding while detecting temperature through the cooperation of the copper head 13 and the infrared probe 15, and can judge whether the welding is finished or not through the temperature, thereby improving the welding efficiency and the welding quality; through horizontal sharp module 4, can control the probe lateral shifting, on the probe removes another welding station from a welding station, improved welded stability, solved current response and brazed, utilize artifical handheld brazing equipment, carry out the work piece welding, manual operation, welding efficiency is low, the welding is unstable, also can not detect the temperature of welded part in the welding process, can't judge the technical problem of welding completion degree.
The above description is only for the purpose of illustrating the utility model, and it should be understood that the utility model is not limited to the above embodiments, but various modifications consistent with the idea of the utility model are within the scope of the utility model.
Claims (4)
1. The utility model provides a straight-line automatic induction brazing equipment, includes casing (1), work piece installation mechanism (2), induction heating power (3), horizontal sharp module (4), its characterized in that, casing (1) on be equipped with work piece installation mechanism (2), work piece installation mechanism (2) on install first work piece body (5), second work piece body (6), first work piece body (5), second work piece body (6) cooperation form welding seam (7), casing (1) on be equipped with horizontal sharp module (4), horizontal sharp module (4) on be equipped with horizontal movable plate (8), horizontal movable plate (8) on sliding connection have longitudinal movement board (9), horizontal movable plate (8) on be equipped with the power device that is used for removing longitudinal movement board (9), longitudinal movement board (9) on fixedly connected with vertical telescopic cylinder (10), vertical telescopic cylinder (10) stretch out end fixedly connected with (11), mounting panel (11) on can dismantle and be connected with coaxial transformer (12), coaxial transformer (3) and coaxial transformer (12) have the coaxial transformer (12) to be connected with welding seam (13), the mounting plate (11) is provided with a temperature detection device for detecting the temperature of the welding line (7).
2. The linear automatic induction brazing equipment according to claim 1, wherein the temperature detection device comprises a support frame (14) arranged on the mounting plate (11), and an infrared probe (15) corresponding to the welding line (7) is arranged on the support frame (14).
3. The linear automatic induction brazing device according to claim 2, wherein one end of the supporting frame (14) is fixedly connected with a connecting plate (16), the connecting plate (16) is rotatably connected with a temperature control probe fixing sleeve (17), the temperature control probe fixing sleeve (17) is connected with an infrared probe (15) in a threaded manner, and the connecting plate (16) is connected with a fixing screw (18) matched with the temperature control probe fixing sleeve (17) in a threaded manner.
4. A linear automatic induction brazing apparatus according to claim 3, wherein the power device comprises a screw rod (19) rotatably connected to the traverse plate (8), the screw rod (19) is in threaded engagement with the longitudinal movement plate (9), a motor (20) is fixedly connected to the traverse plate (8), and the screw rod (19) is driven by the motor (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320895225.2U CN219924799U (en) | 2023-04-20 | 2023-04-20 | Linear automatic induction brazing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320895225.2U CN219924799U (en) | 2023-04-20 | 2023-04-20 | Linear automatic induction brazing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219924799U true CN219924799U (en) | 2023-10-31 |
Family
ID=88494778
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320895225.2U Active CN219924799U (en) | 2023-04-20 | 2023-04-20 | Linear automatic induction brazing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219924799U (en) |
-
2023
- 2023-04-20 CN CN202320895225.2U patent/CN219924799U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN214080009U (en) | Welding platform with leveling head | |
| CN113182765A (en) | Clamping device convenient to pipe automatic weld | |
| CN219924799U (en) | Linear automatic induction brazing equipment | |
| KR101397186B1 (en) | Weaving type welding apparatus for welding pipe | |
| CN213318679U (en) | Rectilinear pipeline welding machine | |
| CN108593387A (en) | A kind of device and its processing method for manufacturing oil-gas pipeline internal flaw | |
| CN108907384B (en) | Automatic brazing equipment and method for joints of square copper pipes | |
| CN115229402A (en) | Straight seam welding equipment | |
| CN113059259B (en) | High-frequency digital induction welding device and method for liquid level sensor | |
| CN215546040U (en) | Welding equipment for built-in bearing seat and pipe body of carrier roller pipe | |
| CN203875460U (en) | Special argon arc welding machine for circular pipes | |
| CN219924805U (en) | Linear automatic flame brazing equipment | |
| CN219616894U (en) | Automatic build-up welding device for inner wall | |
| CN112935653A (en) | Automatic welding equipment for narrow space of scraper | |
| CN219632781U (en) | Automatic wire feeding mechanism for induction brazing | |
| CN221019072U (en) | Change type operation table for electric welding machine | |
| CN221110243U (en) | Pulse welding device | |
| CN216398363U (en) | Automatic argon arc welding equipment | |
| CN219293122U (en) | Double-stroke aluminum arm C-shaped split soldering pliers | |
| CN218169028U (en) | Shaft hole spiral welding tool | |
| CN218660505U (en) | Laser welding equipment for infusion tube | |
| CN215824478U (en) | Safe and reliable soldering tin machine | |
| CN214185633U (en) | Manufacturing device for electric connection controller of quick-change battery of electric automobile | |
| CN216680661U (en) | Automatic resistance welding device | |
| CN219632777U (en) | Triaxial carousel flame brazing equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |