CN219923919U - Energy-saving metal mold cleaning device - Google Patents
Energy-saving metal mold cleaning device Download PDFInfo
- Publication number
- CN219923919U CN219923919U CN202321260298.0U CN202321260298U CN219923919U CN 219923919 U CN219923919 U CN 219923919U CN 202321260298 U CN202321260298 U CN 202321260298U CN 219923919 U CN219923919 U CN 219923919U
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- Prior art keywords
- recovery
- shell
- cleaning
- energy
- metal mold
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- 238000004140 cleaning Methods 0.000 title claims abstract description 81
- 239000002184 metal Substances 0.000 title claims abstract description 35
- 239000007788 liquid Substances 0.000 claims abstract description 69
- 239000002699 waste material Substances 0.000 claims abstract description 44
- 238000010438 heat treatment Methods 0.000 claims abstract description 21
- 238000011084 recovery Methods 0.000 claims description 54
- 230000007246 mechanism Effects 0.000 claims description 32
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 229920000742 Cotton Polymers 0.000 claims description 18
- 238000001914 filtration Methods 0.000 claims description 15
- 238000005406 washing Methods 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 10
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 238000004064 recycling Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 3
- 230000000295 complement effect Effects 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004134 energy conservation Methods 0.000 abstract description 2
- 239000012528 membrane Substances 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 238000005202 decontamination Methods 0.000 description 4
- 230000003588 decontaminative effect Effects 0.000 description 4
- 238000000746 purification Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to the technical field of cleaning devices, in particular to an energy-saving metal mold cleaning device. The utility model comprises a shell, a cleaning tank and ultrasonic equipment, wherein the cleaning tank is fixed in the shell, the ultrasonic equipment is arranged at the bottom of the inner wall of the shell, the ultrasonic equipment is connected with the bottom of the cleaning tank, heating plates are fixed on two sides of the inner wall of the cleaning tank in pairs, one side of the shell is provided with a controller, the application can also adjust the working state of the heating plates so as to achieve the purpose of reducing energy consumption, and the discharged cleaning waste liquid can also be recycled so as to achieve the purpose of saving resources, thereby reducing the use cost of enterprises, being beneficial to energy conservation and environmental protection, and solving the problems that the working state of a heater cannot be adjusted according to the change of temperature and the discharged waste liquid cannot be recycled in the current metal mold cleaning device.
Description
Technical Field
The utility model relates to the technical field of cleaning devices, in particular to an energy-saving metal mold cleaning device.
Background
The metal mold cleaning machine is a device for cleaning the surfaces of metal bars, plates and other mold articles by using ultrasonic waves, the ultrasonic waves are transmitted in liquid, so that cleaning liquid and a cleaning tank vibrate together under the ultrasonic frequency, the ultrasonic waves are radiated forwards in a dense and alternate mode in the cleaning liquid, so that tens of thousands of tiny bubbles with the diameter of 50-500 mu m are generated by the flowing of the liquid, and the tiny bubbles in the liquid vibrate under the action of a sound field, so that the surfaces of the articles are cleaned.
At present, in the use process of a metal mold cleaning device, cleaning liquid is usually required to be heated so as to improve the decontamination effect, most cleaning devices on the market simultaneously work through a plurality of heaters to heat the cleaning liquid, however, as the working state of the heaters cannot be adjusted according to the change of temperature, the continuous operation of the heaters can cause higher energy consumption of the device, and the current cleaning device can use a large amount of cleaning solution.
Disclosure of Invention
The utility model aims at: in order to solve the problems that the working state of a heater cannot be adjusted according to the change of temperature and the discharged waste liquid cannot be recycled in the existing metal mold cleaning device, the energy-saving metal mold cleaning device is provided.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides an energy-saving metal mold cleaning device, includes casing, washing tank and ultrasonic equipment, the inside at the casing is fixed to the washing tank, ultrasonic equipment installs the bottom at shells inner wall, ultrasonic equipment is connected with the bottom of washing tank, the both sides of washing tank inner wall are all fixed with the hot plate in pairs, one side of casing is provided with the controller, one side of casing is provided with water temperature sensor, and water temperature sensor's detection end runs through to the inside of washing tank and is fixed rather than the department that runs through, hot plate and water temperature sensor all are with controller electric connection, be provided with the recovery mechanism that is used for carrying out recycle to the washing waste liquid on the casing, the inside of recovery mechanism is provided with the filter mechanism that is used for handling the waste liquid, be provided with auxiliary mechanism on the recovery mechanism;
the recovery mechanism comprises a recovery box, a recovery pipe, an electromagnetic valve and a liquid discharge pipe, wherein one end of the recovery pipe is communicated with the recovery box, the other end of the recovery pipe penetrates through the shell and is communicated with the bottom of the cleaning tank, the electromagnetic valve is arranged on the recovery pipe, and the liquid discharge pipe is communicated with one side of the recovery box.
Further, the filter mechanism comprises a mounting frame, a filter screen plate, activated carbon filter cotton and a biological membrane filter layer, wherein the number of the mounting frames is two, the two mounting frames are respectively fixed on two sides of the inner wall of the recovery tank, the filter screen plate is movably arranged between the two mounting frames, the activated carbon filter cotton is fixed at the bottom of the filter screen plate, and the biological membrane filter layer is fixed at the bottom of the activated carbon filter cotton.
Through adopting above-mentioned technical scheme, when in actual use, wash waste liquid is discharged to the inside of collection box to filter layer upon layer through filter screen plate, active carbon filter cotton and biomembrane filter layer, through filter screen plate, active carbon filter cotton and biomembrane filter layer's setting, can filter the purification to the wash waste liquid of retrieving, improve the quality of waste liquid greatly, make the wash waste liquid after filtering cleaner, in order to ensure that the waste liquid can recycle.
Further, the access hole has been seted up in one side of recovery tank run through, complementary unit includes arm-tie, handle and seal cover, the handle is connected with one side of arm-tie, the seal cover is established on the surface of arm-tie, seal cover and the inner wall swing joint of access hole, the filter screen plate is fixed with one side of arm-tie mutually.
Through adopting above-mentioned technical scheme, when in actual use, pulling handle drives arm-tie and seal cover and removes, makes the arm-tie break away from the inside of access hole, drives filter screen plate, active carbon filter cotton and biomembrane filter layer simultaneously and removes together to can be convenient for the staff take out filter element fast, thereby the convenience is maintained filter element, thereby prevent that filter element from using for a long time thereby leads to its filtration purification's effect to reduce.
Further, a guide plate is fixed at the bottom of the inner wall of the recovery box, and the inclination angle of the guide plate is 20-35 degrees.
Through adopting above-mentioned technical scheme, through the setting of guide plate, can be with the washing waste liquid water conservancy diversion after the processing to the collection box department to be convenient for use the liquid resource discharge to the external world.
Further, the metal net is fixed in the recovery pipe, and the metal net is positioned at the port of the recovery pipe.
Through adopting above-mentioned technical scheme, when discharging the washing waste liquid after using, through the setting of metal mesh, can filter the large granule impurity in the waste liquid, prevent that the recovery tube from being stopped up.
Further, a pedal is fixed on one side of the shell, and an anti-slip strip is arranged on the surface of the pedal.
Through adopting above-mentioned technical scheme, through the setting of running-board, can make things convenient for short staff to trample to make things convenient for it to wash the operation.
In summary, the present utility model includes at least one of the following advantages;
1. according to the utility model, through the cooperation of the heating plate, the controller and the water temperature sensor, the cleaning liquid can be rapidly heated, so that the decontamination effect on metal mold articles is improved, the working state of the heating plate can be adjusted after the cleaning liquid is heated to a set temperature, the purpose of reducing energy consumption is achieved, meanwhile, through the arrangement of the recovery mechanism, the cleaning waste liquid discharged from the inside of the cleaning tank can be collected, so that the collected waste liquid can be recycled, the waste of resources caused by direct discharge of the cleaning waste liquid is prevented, the purpose of saving resources can be achieved, and the use cost of enterprises can be reduced by adopting the energy-saving metal mold cleaning device, which is beneficial to energy conservation and environmental protection.
2. According to the utility model, through the arrangement of the filtering mechanism, the recovered waste cleaning liquid can be filtered and purified, the quality of the waste cleaning liquid is greatly improved, so that the filtered waste cleaning liquid is cleaner, the waste cleaning liquid can be ensured to be recycled, and meanwhile, through the arrangement of the access hole and the auxiliary mechanism, a worker can conveniently and rapidly take out the filtering assembly, thereby facilitating the maintenance of the filtering assembly, and preventing the filtering assembly from being used for a long time to reduce the filtering and purifying effect.
Drawings
FIG. 1 is a schematic perspective view of an energy-saving metal mold cleaning device in the utility model;
FIG. 2 is a schematic view of an ultrasonic apparatus according to the present utility model;
FIG. 3 is a schematic view showing the structure of a cleaning tank according to the present utility model;
FIG. 4 is a schematic view of a recycling mechanism according to the present utility model;
FIG. 5 is a schematic view of a filtering mechanism according to the present utility model;
FIG. 6 is a schematic view of the structure of the recovery tank in the present utility model;
fig. 7 is a schematic structural view of an auxiliary mechanism in the present utility model.
In the figure: 1. a housing; 2. a cleaning tank; 3. an ultrasonic device; 4. a heating plate; 5. a controller; 6. a water temperature sensor; 7. a recovery mechanism; 71. a recovery box; 72. a recovery pipe; 73. an electromagnetic valve; 74. a liquid discharge pipe; 8. a filtering mechanism; 81. a mounting frame; 82. a filter screen plate; 83. activated carbon filter cotton; 84. a biofilm filtration layer; 9. an access opening; 10. an auxiliary mechanism; 101. pulling a plate; 102. a handle; 103. sealing sleeve; 11. a deflector; 12. a metal mesh; 13. a foot pedal.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1 to 7, an energy-saving metal mold cleaning device comprises a shell 1, a cleaning tank 2 and an ultrasonic device 3, wherein the cleaning tank 2 is fixed in the shell 1, the ultrasonic device 3 is installed at the bottom of the inner wall of the shell 1, the ultrasonic device 3 is connected with the bottom of the cleaning tank 2, heating plates 4 are fixed on two sides of the inner wall of the cleaning tank 2 in pairs, a controller 5 is arranged on one side of the shell 1, a water temperature sensor 6 is arranged on one side of the shell 1, the detection end of the water temperature sensor 6 penetrates into the cleaning tank 2 and is fixed at the penetrating position of the water temperature sensor 6, the heating plates 4 and the water temperature sensor 6 are electrically connected with the controller 5, a recovery mechanism 7 for recycling cleaning waste liquid is arranged on the shell 1, a filtering mechanism 8 for treating the waste liquid is arranged in the recovery mechanism 7, and an auxiliary mechanism 10 is arranged on the recovery mechanism 7;
the recovery mechanism 7 includes recovery box 71, recovery pipe 72, solenoid valve 73 and fluid-discharge tube 74, the one end and the recovery box 71 of recovery pipe 72 are linked together, the other end of recovery pipe 72 runs through casing 1 and is linked together with the bottom of washing tank 2, solenoid valve 73 is installed on recovery pipe 72, fluid-discharge tube 74 is linked together with one side of recovery box 71, this energy-saving type metal mold belt cleaning device uses through the cooperation of hot plate 4, controller 5 and water temperature sensor 6, can carry out the rapid heating to the washing liquid, in order to improve the decontamination effect to the metal mold article, and can also adjust the operating condition of hot plate 4 after heating to the temperature of settlement, in order to reach the purpose of reducing the energy consumption, simultaneously through the setting of recovery mechanism 7, can collect the waste liquid that washs of washing tank 2 inside, thereby can carry out recycle to the waste liquid that washs, thereby prevent that the waste liquid that washs from directly discharging causes the waste of resource, can reach the purpose of saving resources, through adopting this energy-saving type metal mold belt cleaning device, can reduce the use cost of enterprise, be favorable to energy-saving environmental protection.
Referring to fig. 5 and 7, the filter mechanism 8 includes mounting bracket 81, filter screen 82, activated carbon filter cotton 83 and biomembrane filter layer 84, the quantity of mounting bracket 81 is two, and they are fixed respectively in the both sides of collection box 71 inner wall, filter screen 82 activity sets up between two mounting brackets 81, activated carbon filter cotton 83 is fixed in the bottom of filter screen 82, biomembrane filter layer 84 is fixed in the bottom of activated carbon filter cotton 83, more specifically, when in actual use, wash waste liquid is discharged to the inside of collection box 71, and filter through filter screen 82, activated carbon filter cotton 83 and biomembrane filter layer 84's layer upon layer, through the setting of filter screen 82, activated carbon filter cotton 83 and biomembrane filter layer 84, can carry out filtration purification to the washing waste liquid of retrieving, improve the quality of waste liquid greatly, make the washing waste liquid after filtering cleaner, in order to ensure that the waste liquid can be recycled.
Referring to fig. 1 and 6, the access hole 9 is formed through one side of the recovery box 71, the auxiliary mechanism 10 comprises a pull plate 101, a handle 102 and a sealing sleeve 103, the handle 102 is connected with one side of the pull plate 101, the sealing sleeve 103 is sleeved on the surface of the pull plate 101, the sealing sleeve 103 is movably connected with the inner wall of the access hole 9, the filter screen 82 is fixed with one side of the pull plate 101, more specifically, when in actual use, the handle 102 is pulled and the pull plate 101 and the sealing sleeve 103 are driven to move, so that the pull plate 101 is separated from the access hole 9, and meanwhile, the filter screen 82, the activated carbon filter cotton 83 and the biological membrane filter layer 84 are driven to move together, so that a worker can conveniently and quickly take out the filter assembly, maintenance of the filter assembly is facilitated, and the filter assembly is prevented from being used for a long time, so that the effect of filtering and purifying of the filter assembly is reduced.
Referring to fig. 5, a baffle 11 is fixed at the bottom of the inner wall of the recovery tank 71, and the inclination angle of the baffle 11 is 20-35 °, more specifically, through the arrangement of the baffle 11, the treated cleaning waste liquid can be guided to the recovery tank 71, so that the liquid resource can be conveniently discharged to the outside for use.
Referring to fig. 4, the metal mesh 12 is fixed inside the recovery tube 72, and the metal mesh 12 is positioned at the port of the recovery tube 72, more specifically, when the used cleaning waste liquid is discharged, large particle impurities in the waste liquid can be filtered by the arrangement of the metal mesh 12, so that the recovery tube 72 is prevented from being blocked.
Referring to fig. 1, a foot pedal 13 is fixed to one side of a housing 1, and an anti-slip strip is provided on the surface of the foot pedal 13, more specifically, by providing the foot pedal 13, a short worker can conveniently tread on the foot pedal, thereby facilitating the cleaning operation thereof.
Working principle: during use, a temperature threshold of the cleaning liquid to be heated is set by the controller 5, for example: the heating temperature is 100 degrees, the heat preservation temperature is 80 degrees, then the heating plate 4 is started through the controller 5, at the moment, the four heating plates 4 are used for heating the cleaning liquid rapidly, the cleaning liquid in the cleaning tank 2 is detected in real time through the water temperature sensor 6, when the water temperature sensor 6 detects that the temperature of the cleaning liquid reaches 100 degrees, the three heating plates 4 are automatically closed, only one heating plate 4 is reserved for preserving heat of the cleaning liquid, when the water temperature sensor 6 detects that the temperature of the cleaning liquid is reduced to be less than 80 degrees, the three closed heating plates 4 are automatically opened and are used for reheating with the cleaning liquid, the cleaning liquid can be heated rapidly through the cooperation of the heating plates 4, the controller 5 and the water temperature sensor 6, so that the decontamination effect on metal die articles is improved, and the working state of the heating plate 4 can be adjusted after the cleaning liquid is heated to the set temperature, so that the purpose of reducing energy consumption is achieved; when the cleaning device is used and the used cleaning waste liquid is required to be discharged, the electromagnetic valve 73 can be opened, so that the waste liquid in the cleaning tank 2 is discharged into the recycling box 71 through the recycling pipe 72, and is filtered layer by layer through the filter screen 82, the activated carbon filter cotton 83 and the biological membrane filter layer 84, the discharged cleaning waste liquid can be filtered and purified through the arrangement of the filter screen 82, the activated carbon filter cotton 83 and the biological membrane filter layer 84, the quality of the waste liquid is greatly improved, the filtered cleaning waste liquid is cleaner, the waste liquid can be ensured to be recycled, finally, the valve on the liquid discharge pipe 74 is opened, the recycled resources are discharged to the outside for use, the use cost of enterprises can be reduced by adopting the energy-saving metal mold cleaning device, the energy-saving and environment-friendly effects are achieved, the problems that the working state of a heater cannot be adjusted according to the change of temperature and the discharged waste liquid cannot be recycled are solved.
It should be noted that: the ultrasonic equipment 3, the heating plate 4, the controller 5 and the water temperature sensor 6 in the scheme are all in the prior art, are easy to realize at present, and are not described in detail herein, and the temperature exemplified in the scheme is a schematic temperature, and when in actual use, the temperature threshold value set by the control system is required to be set according to the actual cleaning requirement.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (6)
1. The utility model provides an energy-saving metal mold belt cleaning device, includes casing (1), washing tank (2) and ultrasonic equipment (3), its characterized in that: the cleaning tank (2) is fixed in the shell (1), the ultrasonic equipment (3) is installed at the bottom of the inner wall of the shell (1), the ultrasonic equipment (3) is connected with the bottom of the cleaning tank (2), heating plates (4) are fixedly arranged on two sides of the inner wall of the cleaning tank (2) in pairs, a controller (5) is arranged on one side of the shell (1), a water temperature sensor (6) is arranged on one side of the shell (1), a detection end of the water temperature sensor (6) penetrates into the cleaning tank (2) and is fixedly connected with the penetrating position of the water temperature sensor, the heating plates (4) and the water temperature sensor (6) are electrically connected with the controller (5), a recovery mechanism (7) for recycling cleaning waste liquid is arranged on the shell (1), a filtering mechanism (8) for treating the waste liquid is arranged in the recovery mechanism (7), and an auxiliary mechanism (10) is arranged on the recovery mechanism (7);
the recovery mechanism (7) comprises a recovery box (71), a recovery pipe (72), an electromagnetic valve (73) and a liquid discharge pipe (74), one end of the recovery pipe (72) is communicated with the recovery box (71), the other end of the recovery pipe (72) penetrates through the shell (1) and is communicated with the bottom of the cleaning tank (2), the electromagnetic valve (73) is arranged on the recovery pipe (72), and the liquid discharge pipe (74) is communicated with one side of the recovery box (71).
2. An energy-efficient metal mold cleaning apparatus according to claim 1, characterized in that: the utility model provides a filter mechanism (8) is including mounting bracket (81), filter screen plate (82), active carbon filter cotton (83) and biomembrane filter layer (84), the quantity of mounting bracket (81) is two, and they are fixed respectively in the both sides of collection box (71) inner wall, filter screen plate (82) activity set up in two between mounting bracket (81), active carbon filter cotton (83) are fixed in the bottom of filter screen plate (82), biomembrane filter layer (84) are fixed in the bottom of active carbon filter cotton (83).
3. An energy-efficient metal mold cleaning apparatus according to claim 2, characterized in that: the utility model discloses a service hole (9) has been seted up in running through on one side of collection box (71), complementary unit (10) are including arm-tie (101), handle (102) and seal cover (103), handle (102) are connected with one side of arm-tie (101), seal cover (103) cover is established on the surface of arm-tie (101), seal cover (103) and the inner wall swing joint of access hole (9), one side of filter screen board (82) and arm-tie (101) is fixed mutually.
4. An energy-efficient metal mold cleaning apparatus according to claim 1, characterized in that: the bottom of the inner wall of the recovery box (71) is fixedly provided with a guide plate (11), and the inclination angle of the guide plate (11) is 20-35 degrees.
5. An energy-efficient metal mold cleaning apparatus according to claim 1, characterized in that: the metal net (12) is fixed in the recovery pipe (72), and the metal net (12) is positioned at the port of the recovery pipe (72).
6. An energy-efficient metal mold cleaning apparatus according to claim 1, characterized in that: one side of the shell (1) is fixed with a pedal (13), and the surface of the pedal (13) is provided with an anti-slip strip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321260298.0U CN219923919U (en) | 2023-05-23 | 2023-05-23 | Energy-saving metal mold cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321260298.0U CN219923919U (en) | 2023-05-23 | 2023-05-23 | Energy-saving metal mold cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219923919U true CN219923919U (en) | 2023-10-31 |
Family
ID=88501100
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321260298.0U Active CN219923919U (en) | 2023-05-23 | 2023-05-23 | Energy-saving metal mold cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219923919U (en) |
-
2023
- 2023-05-23 CN CN202321260298.0U patent/CN219923919U/en active Active
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