CN219923455U - Runner plate brazing flux coating device - Google Patents

Runner plate brazing flux coating device Download PDF

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Publication number
CN219923455U
CN219923455U CN202321632032.4U CN202321632032U CN219923455U CN 219923455 U CN219923455 U CN 219923455U CN 202321632032 U CN202321632032 U CN 202321632032U CN 219923455 U CN219923455 U CN 219923455U
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Prior art keywords
assembled
fixing frame
driving motor
glue
wheel
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Active
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CN202321632032.4U
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Chinese (zh)
Inventor
邓亚雄
陈卫华
陈铭鹏
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Guangzhou Hebang Automation Control Equipment Co ltd
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Guangzhou Hebang Automation Control Equipment Co ltd
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Priority to CN202321632032.4U priority Critical patent/CN219923455U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a runner plate brazing flux coating device which comprises a fixing frame, wherein a rack is fixedly arranged on the fixing frame, a jacking mechanism which slides on the fixing frame is assembled on the rack in a meshed mode, a runner plate tray is assembled on the jacking mechanism, an adjusting component is fixedly arranged on the fixing frame, a glue supply mechanism which is matched with the adjusting component is fixedly arranged on the fixing frame, a waste bucket which is matched with the glue supply mechanism is arranged on the fixing frame, the glue supply mechanism is driven to descend and is attached to the runner plate tray under the driving of a lifting mechanism, meanwhile, the adjusting component drives a glue rolling wheel and a light wheel to move, the runner plate tray moves forwards at a uniform speed, brazing flux is coated on the surface of the runner plate tray under the effect of the glue supply mechanism, the line speeds of the glue rolling wheel, an auxiliary roller and a product rolling surface are guaranteed to be consistent, no sliding friction is guaranteed in the rolling coating process, and the rolling coating quantity is adjusted by adjusting the line speeds.

Description

Runner plate brazing flux coating device
Technical Field
The utility model relates to the technical field of flux coating of flow passage plates, in particular to a flux coating device of flow passage plates.
Background
With the increase of the requirements of new energy automobiles on the endurance mileage, the capacity of the battery core is improved, meanwhile, a brand-new cooling plate product is adopted by the battery core thermal management device, a 3003 aluminum plate is adopted for stamping and forming a flat plate and a runner plate, then the flat plate and the runner plate are produced by a combined brazing process, the battery core and the cooling plate are in direct contact, the contact surface is required to be subjected to insulation treatment in order to avoid leakage between the battery core and the cooling plate, the surface is required to be polished before the insulation treatment, particles such as welding slag and the like are prevented from remaining on the surface, meanwhile, the contact area of the battery core and the cooling plate is required to be ensured for ensuring heat transfer, the flatness of the cooling plate is required, and the brazing flux required for coating and welding is coated on the surface of the runner plate in a spraying mode is adopted by the mainstream, so that the waste is large, and the inner wall of the runner is not smooth.
Disclosure of Invention
The utility model aims to provide a flux coating device for a runner plate, which is used for solving the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a runner board brazing flux coating device, includes the mount, fixed mounting has the rack on the mount, just the meshing is equipped with the climbing mechanism who slides on the mount on the rack, is equipped with runner board tray on the climbing mechanism, fixed mounting has the adjusting part on the mount, fixed mounting has the confession of the adaptation of adjusting part to glue the mechanism on the mount, install the waste storage bucket with confession of gluing the adaptation of mechanism on the mount.
The adjusting component comprises a lifting cylinder fixed on a fixing frame, an installing support is fixedly assembled at the output end of the lifting cylinder, a limiting block is installed on the installing support, a buffer is assembled on the installing support, a roller coating wheel driving motor and an auxiliary roller driving motor are fixed on the installing support side by side, a synchronous gear is assembled on the installing support, a toothed plate fixed on the installing support is meshed on the outer side of the synchronous gear, a lifting mechanism fixed on the fixing frame is fixedly assembled at the bottom end of the toothed plate, a roller coating rubber wheel is fixedly assembled at the output end of the roller coating wheel driving motor, an auxiliary roller is fixedly assembled at the output end of the auxiliary roller driving motor, and a light wheel is fixedly assembled on the synchronous gear.
Preferably, the mounting support side wall is fixed with the support, and threaded connection has first adjusting screw on the support, first adjusting screw's bottom passes through the bearing movable assembly on supplementary gyro wheel driving motor lateral wall.
Preferably, the mounting bracket top is fixed with the mounting bracket, and threaded connection has the second adjusting screw on the mounting bracket, the bottom of second adjusting screw passes through bearing movable assembly at roller coating wheel driving motor top.
Preferably, the tripod is fixed at the top of the mounting support, a third adjusting screw is connected to the tripod in a threaded mode, and the bottom end of the third adjusting screw is movably assembled at the top of the auxiliary roller driving motor through a bearing.
Preferably, the glue supply mechanism comprises a guide rail fixed on a fixing frame, a feeding glue spraying head corresponding to the glue rolling wheel is slidably mounted on the guide rail, a hairbrush attached to the top of the glue rolling wheel and a cleaning water pipe are fixed on the guide rail, a waste hopper communicated with a waste barrel is arranged below the glue rolling wheel, baffles are arranged at the left end and the right end of the glue rolling wheel, and a liquid level sensor is fixedly assembled on the baffles.
Preferably, the jacking mechanism comprises a sliding rail which is slidingly assembled on the fixing frame, a tray driving motor is fixedly assembled on the sliding rail, a driving gear meshed with the rack is fixedly assembled at the output end of the tray driving motor, a clamp is fixedly arranged at the top of the sliding rail, and the runner plate tray is assembled on the clamp.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model has reasonable structural design, the runner plate tray is positioned on the fixture, the driving gear is driven to rotate under the action of the tray driving motor, and then the sliding rail is driven to slide on the fixing frame through the meshing of the driving gear and the rack, so that the runner plate tray is driven to enter a rolling coating range, the glue supply mechanism is driven to descend and the runner plate tray is attached under the driving of the lifting mechanism, meanwhile, the adjusting component drives the rolling coating glue wheel and the smooth wheel to move, the runner plate tray advances at a uniform speed, the brazing flux is coated on the surface of the runner plate tray under the action of the glue supply mechanism, the consistent linear speeds of the rolling coating glue wheel, the auxiliary roller and the product rolling coating surface are ensured, the rolling coating process is ensured to have no sliding friction, and the rolling coating quantity is adjusted by adjusting the linear speed.
Drawings
Fig. 1 is a schematic view of the overall first view structure of the present utility model.
Fig. 2 is a schematic diagram of the overall second view structure of the present utility model.
FIG. 3 is a schematic view of the structure of the adjusting assembly of the present utility model.
In the figure: 1. a fixing frame; 2. a runner plate tray; 3. a lifting mechanism; 4. an adjustment assembly; 41. a mounting support; 42. a lifting cylinder; 43. a limiting block; 44. a buffer; 45. a roller-coating wheel drive motor; 46. a synchronizing gear; 47. a roll coating rubber wheel; 48. an auxiliary roller; 49. a light wheel; 410. an auxiliary roller driving motor; 411. a first adjusting screw; 412. a second adjusting screw; 413. a third adjusting screw; 414. a micrometer; 5. a rack; 6. a glue supply mechanism; 7. and a waste bin.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present utility model provides a technical solution: the utility model provides a runner board brazing flux coating device, includes mount 1, fixedly mounted has rack 5 on the mount 1, and the meshing is equipped with the climbing mechanism who slides on mount 1 on the rack 5, is equipped with runner board tray 2 on the climbing mechanism, and fixedly mounted has adjusting part 4 on the mount 1, and fixedly mounted has the confession of adjusting part 4 adaptation to glue mechanism 6 on the mount 1, installs the waste bin 7 with confession of gluing mechanism 6 adaptation on the mount 1.
And after the rolling coating of the runner plate tray 2 is finished, the runner plate tray 2 is lifted by a lifting mechanism so as to grasp the runner plate in the follow-up operation.
The adjusting component 4 comprises a lifting air cylinder 42 fixed on the fixed frame 1, a mounting support 41 is fixedly arranged at the output end of the lifting air cylinder 42, a limiting block 43 is arranged on the mounting support 41, a buffer 44 is arranged on the mounting support 41, a roller coating wheel driving motor 45 and an auxiliary roller driving motor 410 are fixed on the mounting support 41 side by side, a synchronous gear 46 is arranged on the mounting support 41, a toothed plate fixed on the mounting support 41 is meshed with the outer side of the synchronous gear 46, a lifting mechanism 3 fixed on the fixed frame 1 is fixedly arranged at the bottom end of the toothed plate, a roller coating rubber wheel 47 is fixedly arranged at the output end of the roller coating wheel driving motor 45, an auxiliary roller 48 is fixedly arranged at the output end of the auxiliary roller driving motor 410, and a light wheel 49 is fixedly arranged on the synchronous gear 46.
The glue rolling wheel 47 and the auxiliary roller 48 are driven to lift by the lifting cylinder 42, the lifting cylinder 42 drives the mechanism to lift rapidly, the pallet after rolling can return rapidly, the height of the pressing down is limited by the limiting block 43, and meanwhile the buffer 44 buffers and decelerates the pressing down motion.
The side wall of the mounting support 41 is fixedly provided with a support, a first adjusting screw 411 is connected to the support in a threaded mode, and the bottom end of the first adjusting screw 411 is movably assembled on the side wall of the auxiliary roller driving motor 410 through a bearing.
The mounting bracket 41 top is fixed with the mounting bracket, and threaded connection has second adjusting screw 412 on the mounting bracket, and the bottom of second adjusting screw 412 passes through the bearing movable assembly at roller coating wheel driving motor 45 top.
The tripod is fixed at the top of the mounting support 41, a third adjusting screw 413 is connected to the tripod in a threaded mode, and the bottom end of the third adjusting screw 413 is movably assembled at the top of the auxiliary roller driving motor 410 through a bearing.
The horizontal position of the auxiliary roller driving motor 410 can be adjusted under the action of the first adjusting screw 411, so that the bonding size of the auxiliary roller 48 and the spin-coating rubber wheel 47 can be conveniently adjusted, and the bonding size is measured by the micrometer 414, so that the accurate control of adjustment can be conveniently achieved.
The height position of the roller driving motor 45 can be adjusted under the action of the second adjusting screw 412, so that the height of the roller adhesive 47 can be conveniently adjusted.
The height position of the auxiliary roller driving motor 410 can be adjusted under the action of the third adjusting screw 413, so that the height of the auxiliary roller 48 can be conveniently adjusted, and the first adjusting screw 411, the second adjusting screw 412 and the third adjusting screw 413 are provided with position displays, so that record and debugging are convenient.
The auxiliary roller 48 is driven by an auxiliary roller driving motor 410, the roll coating glue wheel 47 is driven by a roll coating wheel driving motor 45, and the auxiliary roller driving motor 410 and the roll coating wheel driving motor 45 are independent servo motors.
The left and right sides of the device are respectively provided with a group of lifting mechanisms 3 which can drive the synchronous gears 46 to synchronously lift and lower, so that the synchronous lifting consistency of the left device is ensured.
The limiting block 43 limits the downward pressure of the mechanism, different products have different clamps, and the same distance between the roller surfaces of all products and the roll-coating rubber wheel 47 is ensured.
The first adjusting screw 411 adjusts the compression dimension at the junction of the auxiliary roller 48 and the roll-on glue wheel 47.
The servo motor drives the spin-coating rubber wheel 47, the auxiliary roller 48 and the runner plate tray 2 to rotate or move, the speed is controlled by the PLC, the linear speeds of the spin-coating rubber wheel 47, the auxiliary roller 48 and the product spin-coating surface are guaranteed to be consistent, no sliding friction is guaranteed in the spin-coating process, and the spin-coating quantity is regulated by regulating the linear speeds.
The glue supply mechanism 6 comprises a guide rail fixed on the fixing frame 1, a glue supply spraying head corresponding to the glue rolling wheel 47 is slidably mounted on the guide rail, a brush attached to the top of the glue rolling wheel 47 and a cleaning water pipe are fixed on the guide rail, a waste hopper communicated with the waste barrel 7 is arranged below the glue rolling wheel 47, baffles are arranged at the left end and the right end of the glue rolling wheel 47, a liquid level sensor is fixedly mounted on the baffles, the equipment is integrated with a cleaning mechanism, the glue supply mechanism 6 is cleaned after equipment stops line, and discharged sewage is collected intensively through the waste barrel 7.
The brazing flux is stored in the V-shaped groove between the auxiliary roller 48 and the glue rolling wheel 47, baffles are arranged on two sides of the V-shaped groove to block the brazing flux from flowing out, a liquid level sensor is arranged on the baffles to detect the brazing flux in the V-shaped groove, and the brazing flux is uniformly stirred by a stirring barrel and is fed into the V-shaped groove.
When the equipment is stopped, the brazing flux in the V-shaped groove and on the roller is required to be cleaned, so that the brazing flux is prevented from being solidified on the roller, and the roller is prevented from being damaged or the rolling coating effect is prevented from being influenced.
Meanwhile, the cleaning water pipe supplies water to the V groove, the motor drives the hairbrush to move, the two rollers roll simultaneously, the whole surface of the cleaning roller is retracted, the baffles on two sides of the V groove enter the hopper from two sides of the V groove to flow into the waste bucket 7, the brazing flux is added into the V groove through the feeding glue spraying head, the rolling glue spraying wheel 47 and the auxiliary roller 48 are required to be driven to rotate for two minutes after feeding, the brazing flux is uniformly distributed in the V groove, the liquid level sensors are arranged at two ends of the V groove, the real-time liquid level of the V groove is detected in the production process, and the brazing flux is supplemented and uniformly rolled when the liquid level is too low.
The surface of the glue rolling wheel 47 is covered with soft glue, the surface of the auxiliary roller 48 is made of stainless steel, the normal interval between the auxiliary roller 48 and the glue rolling wheel 47 is-0.1 to-0.2 mm, the normal interval between the glue rolling wheel 47 and the product roll coating surface is-0.1 to-0.2 mm, and the surface linear speeds of the glue rolling wheel 47, the auxiliary roller 48 and the product roll coating surface must be kept consistent in the running process.
And (3) detecting the rolling coating quality: the equipment provides 100mm tray, takes 3 aluminum plates with the thickness of 100mm rolling coating runner plates and the like, respectively weighs and records, respectively takes the 3 aluminum plates as the left, middle and right positions of the rolling coating rubber wheel 47 for rolling, reweighs the rolled aluminum plates, compares the weight of the aluminum plates before rolling coating to detect the rolling coating amount, compares the weight of the aluminum plates after rolling coating of 3 aluminum plates, and detects uniformity.
The jacking mechanism comprises a sliding rail which is slidingly assembled on a fixing frame 1, a tray driving motor is fixedly assembled on the sliding rail, a driving gear meshed with a rack 5 is fixedly assembled at the output end of the tray driving motor, a clamp is fixed at the top of the sliding rail, and a runner plate tray 2 is assembled on the clamp, wherein the runner plate tray 2 is a runner plate full-profiling plate and is a quick-change plate.
Working principle: the runner plate tray 2 is positioned on the fixture, the driving gear is driven to rotate under the action of the tray driving motor, then the sliding rail is driven to slide on the fixing frame 1 through the meshing of the driving gear and the rack 5, so that the runner plate tray 2 is driven to enter a rolling coating range, the glue supply mechanism 6 is driven to descend and the runner plate tray 2 is attached under the driving of the lifting mechanism 3, meanwhile, the adjusting component 4 drives the rolling coating glue wheel 47 and the light wheel 49 to move, the runner plate tray 2 advances at a uniform speed, the brazing flux is coated on the surface of the runner plate tray 2 under the action of the glue supply mechanism 6, when the runner plate tray is used, the rolling coating glue wheel 47 and the auxiliary roller 48 are driven to ascend and descend jointly by the lifting cylinder 42, the lifting cylinder 42 drives the mechanism to ascend and descend quickly, the tray after rolling coating is ensured to return quickly, the descending height is limited by the limiting block 43, and the descending motion is buffered and decelerated by the buffer 44, the horizontal position of the auxiliary roller driving motor 410 can be adjusted under the action of the first adjusting screw 411, the bonding size of the auxiliary roller 48 and the spin-coating rubber wheel 47 can be conveniently adjusted, the bonding size is measured by the micrometer 414 so as to achieve accurate control of adjustment, the height position of the spin-coating rubber wheel driving motor 45 can be conveniently adjusted under the action of the second adjusting screw 412, the height position of the spin-coating rubber wheel 47 can be conveniently adjusted, the height of the auxiliary roller 48 can be conveniently adjusted under the action of the third adjusting screw 413, the first adjusting screw 411, the second adjusting screw 412 and the third adjusting screw 413 are respectively provided with a position display, the recording and the debugging are convenient, the auxiliary roller 48 is driven by the auxiliary roller driving motor 410, the spin-coating rubber wheel 47 is driven by the spin-coating rubber wheel driving motor 45, and the auxiliary roller drive motor 410 and the coating roller drive motor 45 are separate servo motors.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a runner board brazing flux coating device, includes mount (1), its characterized in that: a rack (5) is fixedly arranged on the fixing frame (1), a jacking mechanism which slides on the fixing frame (1) is assembled on the rack (5) in a meshed manner, a runner plate tray (2) is assembled on the jacking mechanism, an adjusting component (4) is fixedly arranged on the fixing frame (1), a glue supply mechanism (6) which is matched with the adjusting component (4) is fixedly arranged on the fixing frame (1), and a waste barrel (7) which is matched with the glue supply mechanism (6) is arranged on the fixing frame (1);
the adjusting component (4) comprises a lifting cylinder (42) fixed on a fixing frame (1), an installing support (41) is fixedly assembled at the output end of the lifting cylinder (42), a limiting block (43) is installed on the installing support (41), a buffer (44) is assembled on the installing support (41), a roller coating wheel driving motor (45) and an auxiliary roller driving motor (410) are fixed on the installing support (41) side by side, a synchronous gear (46) is assembled on the installing support (41), a toothed plate fixed on the installing support (41) is meshed on the outer side of the synchronous gear (46), a lifting mechanism (3) fixed on the fixing frame (1) is fixedly assembled at the bottom end of the toothed plate, a roller coating rubber wheel (47) is fixedly assembled at the output end of the roller coating wheel driving motor (45), an auxiliary roller (48) is fixedly assembled at the output end of the auxiliary roller driving motor (410), and a light wheel (49) is fixedly assembled on the synchronous gear (46).
2. The flow field plate flux coating apparatus of claim 1, wherein: the side wall of the mounting support (41) is fixedly provided with a support, a first adjusting screw (411) is connected to the support through threads, and the bottom end of the first adjusting screw (411) is movably assembled on the side wall of the auxiliary roller driving motor (410) through a bearing.
3. The flow field plate flux coating apparatus of claim 1, wherein: the top of the mounting support (41) is fixedly provided with a mounting frame, the mounting frame is connected with a second adjusting screw (412) in a threaded mode, and the bottom end of the second adjusting screw (412) is movably assembled at the top of the roller coating wheel driving motor (45) through a bearing.
4. The flow field plate flux coating apparatus of claim 1, wherein: the tripod is fixed at the top of the mounting support (41), a third adjusting screw (413) is connected to the tripod in a threaded mode, and the bottom end of the third adjusting screw (413) is movably assembled at the top of the auxiliary roller driving motor (410) through a bearing.
5. The flow field plate flux coating apparatus of claim 1, wherein: the glue supply mechanism (6) comprises a guide rail fixed on the fixing frame (1), a feeding glue spraying head corresponding to the glue rolling wheel (47) is slidably mounted on the guide rail, a brush attached to the top of the glue rolling wheel (47) and a cleaning water pipe are fixed on the guide rail, a waste hopper communicated with the waste barrel (7) is arranged below the glue rolling wheel (47), baffles are arranged at the left end and the right end of the glue rolling wheel (47), and a liquid level sensor is fixedly assembled on the baffles.
6. The flow field plate flux coating apparatus of claim 1, wherein: the jacking mechanism comprises a sliding rail which is slidingly assembled on a fixed frame (1), a tray driving motor is fixedly assembled on the sliding rail, a driving gear meshed with a rack (5) is fixedly assembled at the output end of the tray driving motor, a clamp is fixedly arranged at the top of the sliding rail, and the runner plate tray (2) is assembled on the clamp.
CN202321632032.4U 2023-06-26 2023-06-26 Runner plate brazing flux coating device Active CN219923455U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321632032.4U CN219923455U (en) 2023-06-26 2023-06-26 Runner plate brazing flux coating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321632032.4U CN219923455U (en) 2023-06-26 2023-06-26 Runner plate brazing flux coating device

Publications (1)

Publication Number Publication Date
CN219923455U true CN219923455U (en) 2023-10-31

Family

ID=88498091

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321632032.4U Active CN219923455U (en) 2023-06-26 2023-06-26 Runner plate brazing flux coating device

Country Status (1)

Country Link
CN (1) CN219923455U (en)

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